SAE AMS 3060B-2012 Compound Rust Inhibiting Aircraft Engine Components《飞机发动机元件用防锈化合物》.pdf

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1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref

2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2012 SAE International All rights reserved. No part of this pub

3、lication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970

4、(outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AMS3060BAEROSPACEMATERIALSPECIFICATIONAMS3060 REV. B Issued 1984-04 Reaffirmed 1996-

5、09 Revised 2012-01 Superseding AMS3060A Compound, Rust Inhibiting Aircraft Engine ComponentsRATIONALENormal review process. 1. SCOPE 1.1 Form This specification covers a rust-inhibiting compound in the form of a liquid concentrate or a water soluble powder. 1.2 Application This product has been used

6、 typically in the preservation of steel engine components during overhaul, inspection, and re-assembly cycles of gas turbine engines, but usage is not limited to such applications. 2. APPLICABLE DOCUMENTS The issue of the following documents in effect on the date of the purchase order forms a part o

7、f this specification to the extent specified herein. The supplier may work to a subsequent revision of a document unless a specific document issue is specified. When the referenced document has been cancelled and no superseding document has been specified, the last published issue of that document s

8、hall apply. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS2640 Magnetic Particle Inspection AMS2825 Material Safety Data Sheets AMS3021 Fluid, Reference

9、 for Testing Di-Ester (Polyol) Resistant Material AMS6350 Steel Sheet, Strip, and Plate, 0.95Cr - 0.20Mo (0.28 - 0.33C) (SAE 4130) SAE AMS3060B Page 2 of 6 2.2 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-95

10、85, www.astm.org.ASTM D 93 Flash Point by Pensky-Martens Closed Tester ASTM D 445 Kinematic Viscosity of Transparent and Opaque Liquids (and the Calculation of Dynamic Viscosity) ASTM D 892 Foaming Characteristics of Lubrication Oils ASTM D 974 Neutralization Number by Color-Indicator Titration ASTM

11、 F 519 Mechanical Hydrogen Embrittlement Testing of Plating Processes and Aircraft Maintenance Chemicals ASTM D 1193 Standard Specification for Reagent Water 2.3 Military Specifications Available from the Document Automation and Production Service (DAPS), Building 4/D, 700 Robbins Avenue, Philadelph

12、ia, PA 19111-5094, Tel: 215-697-6257, http:/assist.daps.dla.mil/quicksearch/.MIL-STD-290 Packaging of Petroleum and Related Products 3. TECHNICAL REQUIREMENTS 3.1 Material Composition of the compound shall be optional with the manufacturer, but shall be compounded to meet the requirements of 3.2. 3.

13、1.1 Toxicity The compound shall not be injurious to personnel when used, for the intended purpose, in accordance with manufacturers recommendations. 3.2 Properties The compound shall conform to the following requirements when prepared for use in accordance with manufacturers instructions: 3.2.1 Corr

14、osion Protection Test panels shall exhibit no discoloration or pitting, determined in accordance with 4.5.1. 3.2.2 Compatibility Test panels shall exhibit foaming characteristics, flash point, viscosity, and neutralization number within 4% of the preproduction values established as in 4.4.1, determi

15、ned in accordance with 4.5.2. 3.2.3 Surface Appearance Test panels, after application, shall be free of residues that interfere with evaluation of 0.015 inch (0.38 mm) and larger linear indications when inspected by magnetic particle inspection in accordance with AMS2640. Compounds should not exhibi

16、t fluorescence as this may interfere with subsequent fluorescent penetrant inspections. SAE AMS3060B Page 3 of 6 3.2.4 Hydrogen Embrittlement Compound shall be non-embrittling, determined in accordance with ASTM F 519 utilizing Type 1a, 1c, or 2a specimens, cadmium plated in accordance with MIL STD-

17、870, Class 1, Type I. Type 1a and 1c specimens shall be loaded to 45% of the predetermined notch fracture strength and Type 2a specimens loaded to 80% of the yield strength. The entire 2a stressed specimen, or just the notched area of the 1a and 1c stressed specimen, shall be immersed continuously i

18、n the solution under test for 150 hours at a temperature of 68 to 86 F (20 to 30 C). 3.2.5 Biodegradability Surfactants used shall be not less than 90% biodegradable. The vendor of the compound shall obtain certification from the surfactant manufacturer stating percent biodegradability of the surfac

19、tant and indicating test method used in determination of biodegradability. 3.2.6 Storage Life Compound stored at 77 F 9 (25 C 5) for 1 year from date of receipt by purchaser shall show no visual evidence of deterioration and shall meet all other technical requirements of this specification. 3.3 Qual

20、ity Compound, as received by purchaser, shall be homogeneous and free from impurities detrimental to usage of the compound.4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection The vendor of the compound shall supply all samples for vendors tests and shall be responsible for the performa

21、nce of all required tests. Purchaser reserves the right to sample and to perform any confirmatory testing deemed necessary to ensure that the compound conforms to specified requirements. 4.2 Classification of Tests Tests for all technical requirements are preproduction tests and shall be performed p

22、rior to or on the initial shipment of compound to a purchaser, when a change in ingredients and/or processing requires reapproval as in 4.4.2, and when purchaser deems confirmatory testing to be required. 4.3 Sampling and Testing Sufficient compound shall be selected at random from each lot to perfo

23、rm all required tests. The number of determinations for each requirement shall be as specified in the applicable test procedure, or, if not specified therein, not less than two. 4.3.1 A lot shall be all compound produced in a single production run from the same batches of component ingredients under

24、 the same fixed conditions and presented for vendors inspection at one time. An inspection lot shall be not more than 1000 gallons (3785 L) of compound.4.4 Approval 4.4.1 Sample compound shall be approved by purchaser before compound for production use is supplied, unless such approval is waived by

25、purchaser. Results of tests on production compound shall be essentially equivalent to those on the approved sample. SAE AMS3060B Page 4 of 6 4.4.1.1 A new or revised compound may be conditionally approved pending completion of the storage life test of 3.2.6. Full approval will be granted following t

26、esting for the other technical requirements after completion of storage life testing. 4.4.2 Vendor shall use ingredients, manufacturing procedures and processes, and methods of inspection on production compound which are essentially the same as those used on the approved sample compound. If necessar

27、y to make any change in ingredients or in manufacturing procedures, vendor shall submit for re-approval a statement of the proposed changes in ingredients and/or processing, and, when requested, sample compound. Production compound made by the revised procedure shall not be shipped prior to receipt

28、of re-approval. 4.5 Test Methods 4.5.1 Corrosion Test Three panels of AMS6350 steel, nominally 0.020 x 3 x 4 inches (0.51 x 76 x 102 mm), shall be degreased, grit blasted with 100 mesh or finer aluminum oxide at 60 to 90 psi (414 to 621 kPa) (suction cabinet) to produce a clean, matte finish, cleane

29、d with filtered compressed air, and submerged for 30 seconds 3 in the test compound prepared in accordance with manufacturers recommended dilution using ASTM D 1193 Type IV water. The panels shall be lifted from the test compound, allowed to drain for approximately 1 minute, and immediately set at a

30、 45 degree angle on a perforated tray in a test vessel of sufficient size to hold the test specimens. The test vessel shall be fitted with a lid that has been lightly greased to ensure an air tight fit. The test vessel shall contain ASTM D 1193 Type IV water to a level of 1/2 inch (12.7 mm) below th

31、e perforated tray on which the specimens are set. The test shall be conducted for 72 hours 1 at 75 to 81 F (24 to 27 C). 4.5.2 Compatibility Test Three panels of AMS6350 steel, nominally 0.020 x 3 x 4 inches (0.51 x 76 x 102 mm), shall be prepared as in 4.5.1 except that after the 30 seconds immersi

32、on and 1 minute drain period, the panels shall be immersed in 1 liter of AMS3021 oil for 24 hours at 77 F 9 (25 C 5). After removal of the panels, the oil shall be tested for foam tendency in accordance with ASTM D 892, flash point in accordance with ASTM D 93, viscosity in accordance with ASTM D 44

33、5, and neutralization number in accordance with ASTM D 974. 4.6 Reports The vendor of compound shall furnish with the initial shipment of compound a report showing the results of tests to determine conformance to the technical requirements except that, for a new or revised compound, the results of t

34、he storage life test may be omitted. This report shall include the purchase order number, lot number, AMS3060B, manufacturers identification, and quantity. 4.6.1 A material safety data sheet conforming to AMS2825, or equivalent, shall be supplied to each purchaser prior to, or concurrent with, the r

35、eport of preproduction test results or, if preproduction testing be waived by purchaser, concurrent with the first shipment of compound for production usage. Each request for modification of compound formulation shall be accompanied by a revised data sheet for the proposed formulation. 4.6.2 A bulle

36、tin describing the compound and method of use shall be provided by the compound manufacturer. This bulletin shall provide the purchaser with detailed instructions for use of the compound, including mixing instructions, material compatibility, control analysis procedures, necessary safety practices,

37、and precautions pertaining to hazardous ingredients. 4.6.3 The vendor of compound shall furnish with each subsequent shipment a report stating that the compound is of the same basic composition and has essentially the same properties as the approved compound. If the results of the storage life test

38、were submitted previously, these results may be used again and the test may be omitted. This report shall include the purchase order number, lot number, AMS3060B, manufacturers identification, and quantity.SAE AMS3060B Page 5 of 6 4.7 Resampling and Retesting If any sample used in the above tests fa

39、ils to meet the specified requirements, disposition of the compound may be based on the results of testing three additional samples for each original nonconforming sample. Failure of any retest sample to meet the specified requirements shall be cause for rejection of the compound represented. Result

40、s of all tests shall be reported.5. PREPARATION FOR DELIVERY 5.1 Identification Each container shall be legibly marked with not less than AMS3060B, purchase order number, lot number, manufacturers identification, and quantity. 5.2 Packaging 5.2.1 Compound shall be packaged in containers of a type an

41、d size agreed upon by purchaser and vendor. 5.2.1.1 A lot of compound may be packaged in small quantities and delivered under the basic lot approval provided lot identification is maintained. 5.2.2 Containers of compound shall be prepared for shipment in accordance with commercial practice and in co

42、mpliance with applicable rules and regulations pertaining to the handling, packaging, and transportation of the compound to ensure carrier acceptance and safe delivery. 6. ACKNOWLEDGMENT A vendor shall mention this specification number and its revision letter in all quotations and when acknowledging

43、 purchase orders. 7. REJECTIONS Compound not conforming to this specification, or to modifications authorized by purchaser, will be subject to rejection. 8. NOTES NOTICEThis document references a part which contains cadmium as a plating material. Consult local officials if you have questions concern

44、ing cadmiums use. 8.1 A change bar (l) located in the left margin is for the convenience of the user in locating areas where technical revisions, not editorial changes, have been made to the previous issue of this document. An (R) symbol to the left of the document title indicates a complete revisio

45、n of the document, including technical revisions. Change bars and (R) are not used in original publications, nor in documents that contain editorial changes only. 8.2 Terms used in AMS are clarified in ARP1917. 8.3 Dimensions and properties in inch/pound units and the Fahrenheit temperatures are pri

46、mary; dimensions and properties in SI units and the Celsius temperatures are shown as the approximate equivalents of the primary units and are presented only for information. SAE AMS3060B Page 6 of 6 8.4 Purchase documents should specify not less than the following: AMS3060BType and size of containers desired Quantity of compound desired. PREPARED BY AMS COMMITTEE “J“ (AMCM)