SAE AIR 6282-2015 Fiber Optic Harsh Environment Test Methods Cross Reference Document.pdf

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1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there

2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2015 SAE International All rights reserved. No part of this p

3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497

4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AIR6282 AEROSPACE INFORMATION REPORT AIR6282 Issued 2015-06 Fiber Optic Harsh Env

5、ironment Test Methods Cross Reference Document RATIONALE The aerospace industry requires precise standards. AIR6282 is intended to provide a cross reference of international, aerospace, telecommunications and military standards for use in the qualification process of fiber optic components. Currentl

6、y qualifying fiber optic components to aerospace requirements involves referencing test methods that have been prepared for areas not related to the aerospace community. These areas are typically, telecommunication and naval where the test methods and required test results have to be adapted to supp

7、ort the requirements of qualifying fiber optic components for aerospace. 1. SCOPE This standard provides a cross reference detailing current test methods used in the qualification processes of fiber optic connectors, termini and cables for aerospace, telecommunications and naval applications. The cr

8、oss-reference allows the end user to select the test methods most suitable for qualifying a component, or to identify alternative test methods where a specific test is not defined in a referenced document. The standard also provides information on what area each type of referenced document has been

9、developed for. 2. REFERENCES 2.1 Applicable documents The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. I

10、n the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications Available from SAE In

11、ternational, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or +1 724-776-4970 (outside USA), www.sae.org. MA5405 Splices, Fiber Optics, For Aerospace Inter-Connection Systems SAE INTERNATIONAL AIR6282 Page 2 of 27 2.1.2 Non-Government Publications ARINC

12、 Industry Activities, an SAE ITC Industry Program, 16701 Melford Boulevard, Suite 120, Bowie, MD 20715 ARINC801 Fiber Optic Connectors Telecommunications Industry Association (TIA), 1320 N. Courthouse Road, Suite 200, Arlington, VA 22201 Available from IHS Standards Store, 15 Inverness Way East, Eng

13、lewood, CO 80112 (). TIA-455 Fiber Optic Test Procedures EIA-364 Electrical Connector/Socket Test Procedures Including Environmental Classifications International Electrotechnical Commission (IEC) Available from IEC, 3, rue de Varemb P.O. Box 131, 1211 Geneva 20, Switzerland. IEC60793 Optical Fibres

14、, Measurement methods and test procedures IEC60794 Optical Fibre Cables IEC61300 Fiber optic interconnecting devices and passive components, Basic test and measurement procedures Comit Europen de Normalisation (CEN):Available from Avenue Marnix 17, B-1000 Brussels, Belgium EN 2591 Aerospace Series,

15、Elements of Electrical and Optical Connection - Test Methods EN 3745 Aerospace series, Fibers and Cables, Optical Aircraft Use - Test methods Telcordia Technologies Available from Technologies, Inc., One Ericsson Drive, RRC 4A-1060, Piscataway, NJ 088564-4156, USA. GR-20-CORE Generic Requirements fo

16、r Optical Fiber and Optical Fiber Cable GR-326-CORE Generic Requirements for Singlemode Optical Connectors and Jumper Assemblies Government Publications Copies of these documents are available online at http:/quicksearch.dla.mil. MIL-PRF-24623 Splice, Fiber Optic Cable, General Specification For MIL

17、-PRF-49291 Fiber, Optical, (Metric) General Specification For MIL-PRF-85045 Performance Specification, Cables, Fiber Optics, (Metric), General Specification For MIL-STD-810 Department of Defense Test Method Standard MIL-STD-1678 Fiber Optics Cabling Systems Requirements and Measurements MIL-STD-2887

18、6 Military Specification: Connectors, Fiber Optic, Circular, Plug and Receptacle Style, Multiple Removable Termini, General Specification for (Naval applications) SAE INTERNATIONALAIR6282Page 3 of 27 3. OPTICAL FIBER AND FIBER OPTIC CABLE This section providesdetails of test methods applicable to th

19、e qualification process for aerospace optical fiber and fiber optic cables. MIL-PRF-49291, Fiber Optical CABLE (Metric), MIL-PRF-85045, Performance Specification,Cables, Fiber Optics, (Metric) and AS5382, FIBER OPTIC CABLES test methods refer to TIA-455, STANDARD TEST PROCEDURE FOR FIBEROPTIC FIBERS

20、, CABLES, TRANSDUCERS, SENSORS, CONNECTINGAND TERMINATING DEVICES, AND OTHERFIBER OPTIC COMPONENTS. NOTE:Unpopulatedtest requirements have been identified as a requirement, butno test method has been identified. 3.1 Optical Fiber MEC HAN ICAL TEST REQUIREMENTEN 3745IEC60793TIA-455OTHER Core diameter

21、(MM)2021 1-2058- Core diameter(SM) 2021 1-2027- Core non-concentricity (MM) 2021 1-20158- Core non-concentricity (SM)2021 1-2027- Cladding diameter (MM) 2021 1-2158- Cladding diameter (SM)2021 1-2127- Core/claddingconcentricity error 2021 1-21176- Primary buffer/coating diameter 20211-2127- Primary

22、buffer/coating non-concentricity2021-3027- Proof test5011-3031- Tensile strength 5021.31- Telcordia GR-1209-5.4.3.4Strippability7011-32178- 1This test methodrefers to IEC 60793-1 Measurement methods andtest procedures Part 1.SAE INTERNATIONALAIR6282Page 4 of 27 Optical Fiber(continued)OPTICAL TEST R

23、EQUIREMENTEN 3745IEC60793TIA-455OTHER Attenuation - multimode3011-4078- Attenuation - singlemode3011-4078- Bandwidth3031-41204- Change in optical transmittance- 1-4620- Immunity to ambient light coupling3053-822- Numerical aperture3021-43177- SAE INTERNATIONALAIR6282Page 5 of 27 3.2 Fiber Optic Cabl

24、e (Simplex) GENERAL TEST REQUIREMENTAS4373EN 3745IEC60793MIL-STD-1678TIA-455OTHER Contrast measurement 1001705- - - - Durability of manufacturers marking710703- 3104- - Outer jacket external diameter 101203- 3101- - Outer jacket wall thickness 101203- 3101- - Primary buffer/coating diameter - 2031-2

25、1310148- Secondary buffer/coating diameter- 2031-21310148- Visual examination- 201- 310513- SAE INTERNATIONALAIR6282Page 6 of 27 Fiber Optic Cable (Simplex) (continued) MEC HAN ICAL TEST REQUIREMENTAS4373EN 3745IEC60794MIL-STD-1678TIA-455OTHER Accelerated aging8074011-2-F9- 18- Bend- 5101-2-E11- 88-

26、 Bend twist- 514- - 91- Bufferinsertion force - 515 - - - - Cable kink- 5091-2-E10- - - Cable tie clamping- 517- - - - Cable to cable abrasion701511- - 66- Cold bend702406- - - - Crush resistance- 513 1-2-E3 - - - Cut-through resistance7035071-2-E12- - - Elongation, insulationand sheath705- - - - FE

27、D-STD-228 Test method3031.1Flexure endurance7045121-2-E8- 1 Telcordia GR-1209-5.4.3.1Impact- 506- - 2 - Longitudinal stability 104205- - 86- Low/high temperature bend- 510- - 37- Micro-bending- 504- - - - Scrape abrasion- 5031-2-E23203- - Severe bend (macrobending) - 516- - 62- Shot-gundamage- - 1-2

28、-E13- - - Springback707 - - - - - Stiffness 707 - - - - - Strippability1037011-2-E5- - - Tensile strength - 5051-2-E1- - Telcordia GR-1209-5.4.3.4Tensile strength, insulationand sheath705- - - - FED-STD-228 Test method3021Thermal cycling (with mandrel)- 301- - - - Thermal life - 410- 33034 - Torsion

29、 (twist) - 5081-2-E7- 85Telcordia GR-1209-5.4.3.2Tube kink - 5091-2-E10- - - SAE INTERNATIONALAIR6282Page 7 of 27 Fiber Optic Cable (Simplex) (continued) ENVIRONME N TAL TEST REQUIREMENTAS4373EN 3745IEC60794MIL-STD-1678TIA-455OTHER Cold temperature, low pressure, damp heat - - - - - - Damp heat (cyc

30、lic test)/humidity resistance603412- 3302162- Endurance attemperature/thermal life814410- - 4 - Fireresistance - 407 - - - - Flammability801407- 3405/3406- DOT/FAA/AR-00/12Fluid resistance6014111-2-F5340912- Freezingwater immersion- - - 330798- Humidity resistance- 412 - - - - Mold growth/fungus res

31、istance- - - 340156- Outgassing608- - - - ASTM E1559-032Ozone resistance- - - 3404189- Radiation exposure- - 1-2-F7- 64NRL_MR_6505-92-6933Smoke density - 601- 3405- - Temperature cycling- 4021-3-F1330169- Thermal shock (rapid change of temperature)- 404- 330471- Toxicity - 602- 3407- - OPTICAL TEST

32、REQUIREMENTEN 3745IEC60793TIA-455OTHER Attenuation - multimode3011-4078- Attenuation - singlemode301- 78- Attenuation during temperature cycling301- - - Bandwidth303- - - Change in optical transmittance- 1-4620- Immunity to ambient light coupling305- 22- Numerical aperture 302 - - - Visual examinati

33、on201- - - 2ASTM E1559 - Standard Test Method for Contamination Outgassing Characteristics of Spacecraft Materials.3NRL_MR_6505-92-693, Naval Research Laboratories Radiation Testing of Fiber Optic Passive Components.SAE INTERNATIONALAIR6282Page 8 of 27 3.3 Fiber Optic Cable (Ribbon) GENERAL TEST REQ

34、UIREMENTEN 3745IEC60794TIA-455OTHER Ribbon dimensions and geometry - visual- 1-2-G2123- Ribbon dimensions - aperture gauge- 1-2-G3- - Ribbon dimensions - dial gauge- 1-2-G4- - Primary buffer/coating diameter 203- - - Secondary buffer/coating diameter203- - - Visual examination201- 13- SAE INTERNATIO

35、NALAIR6282Page 9 of 27 Fiber Optic Cable (Ribbon) (continued) MEC HAN ICAL TEST REQUIREMENTEN 3745IEC60794MIL-STD-1678TIA-455OTHER Accelerated aging401- 3303- - Bend5101-2-G1- - - Bend twist514- - 91- Buffer insertion force515- - Cable kink509- - - - Cable stripping 701- - - - Cable tie clamping517-

36、 - - - Cable to cable abrasion511- - - - Cold bend406- - - - Contrast measurement 705- - - - Crush resistance513- - Cut-through 507 - - - - Durability of manufacturers markings 703- - - - Elongation, insulationand sheath- - - - AS4373 Test method 705FED-STD-228 Test method3031.1ASTM D470 Flexure end

37、urance512- - - Telcordia GR-1209-5.4.3.1Impact506- - - - Longitudinal stability 205- - - - Low/high temperature bend405- - - - Micro-bending504- - - - Residual twist - - - 131- Scrape abrasion503- 3203- - Severe bend (macro-bend) 516- - - - Tensile strength 505- - - Telcordia GR-1209-5.4.3.4Tensile

38、strength, insulationand sheath- - - - AS4373 Test method 705FED-STD-228 Test method3021ASTM D470 Thermal cycling (with mandrel)301- - - - Thermal life 410- - - - Torsion (twist) 5081-2-G6- 141Telcordia GR-1209-5.4.3.2Tube kink 5091-2-G7- - - SAE INTERNATIONALAIR6282Page 10 of 27 Fiber Optic Cable (R

39、ibbon) (continued) ENVIRONME N TAL TEST REQUIREMENTEN 3745IEC60794MIL-STD-1678TIA-455OTHER Cold temperature, low pressure, damp heat - - - - - Damp heat (cyclictest) - - 3302- - Endurance attemperature- - - - - Fire resistance- - - - - Flammability407 - - - DOT/FAA/AR-00/12 Fluid resistance- - - - -

40、 Humidity resistance412 - - - - Immunity to ambient light coupling305- - - - Mold growth/fungus resistance- - - 56- Radiation exposure603- - 64NRL_MR_6505-92-6933 Ozone resistance - - - - - Resistance to fluids 411 - - - - Smoke density 601 - - - - Temperature cycling402- 3301- - Thermal shock (rapi

41、d change of temperature)404- 3304- - Toxicity 602 - - - - OPTICAL TEST REQUIREMENTEN 3745IEC60793MIL-STD-1678TIA-455OTHER Attenuation - multimode301- - 78- Attenuation - singlemode- - - 78- Attenuation during temperature cycling301- - - - Bandwidth- - - - - Change in optical transmittance- 1-46- 20-

42、 Cladding diameter - - - - - Core diameter- - - - - Core non-concentricity - - - - - Core/claddingconcentricity error - - - - - Fiber proof test - - - - - Numerical aperture- - - - - Tensile strength - - - - - Visual examination- - - - - SAE INTERNATIONALAIR6282Page 11 of 27 4. CONNECTORS CIRCULARMI

43、L-STD-28876 MILITARY SPECIFICATION: CONNECTORS,FIBER OPTIC, CIRCULAR, PLUG AND RECEPTACLE STYLE, MULTIPLE REMOVABLETERMINI, GENERAL SPECIFICATION FOR (Naval applications) refer to TIA-455, STANDARD TESTPROCEDURE FOR FIBER OPTIC FIBERS, CABLES,TRANSDUCERS, SENSORS, CONNECTING AND TERMINATING DEVICES,

44、 AND OTHER FIBER OPTIC COMPONENTS. NOTE: Unpopulatedtest requirements have been identified as a requirement, but no test method has beenidentified. MECH ANIC A L TEST REQUIREMENT EN 2591IEC61300MIL-STD-1678 TIA-455 EIA-364OTHER Acceleration steady state6401 2-13 - 18 1 - Axial load6405 - - - - - Con

45、tact retention 409 - - - 29 - Contact insertion and extraction forces 412 3-33 - - 5 - Contact walkout - - - - - ARINC801Crush resistance/radial compression 614 2-10 - 26 40 - Durability of contact retention systems andseals (maintenance aging) 407 - - 17 24 - Effectiveness of cable attachment (cabl

46、e axial compression) 612 2-11 - - - - Effectiveness of cable attachment (cable cyclic flexing) 609 2-35 - - 41 - Effectiveness of cable attachment (cable pull) 610 2-4 - - 38 - Effectiveness of cable attachment (cable torsion) 611 2-5 - 6 - - Examination ofdimensions and mass 102 - - - 18 - Ferrule

47、compression force - 3-22 - - - - Ferrule withdrawalforce- 3-33 - - - - Impact 613 2-8 - - 42 Telcordia GR-1209-5.4.1.3 Insert retention (axial)410 - - - 35 - Insert retention (torsional) 411 - - 36 19 - Interfacial sealing 6324 - - - - - Mating/unmating forces (connector coupling forces) 408 3-11 -

48、187 13 - Mechanical endurance (mating cycles)6406 2-2 - - - - Shock6402 2-9 3202 - 27 - SAE INTERNATIONALAIR6282Page 12 of 27 Test probe damage 6415 - - - - - Transverse load 6404 2-7 - - - - Unmating of lanyard release (optical connection) 6414 - - - - - Vibration6403 2-1 3201411 28 Telcordia GR-12

49、09-5.4.1.2 Visual inspection 6101 3-1 3105 - 18 - 4MIL-STD-1678, MEASUREMENT3201 VIBRATION.This measurement is intended to be used as part of qualification testing and is intended to supplement the applicable militarystandard (such as MIL-STD-167), commercial standard (such as TIA/EIA-455-11) or militaryspecification (such as MIL-DTL-38999) for performing mechanical vibration testing on fiber optic components as specified