NAVY MIL-PRF-32070 A-2012 TEST PROGRAM SETS《试验程序装置》.pdf

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1、AMSC N/A AREA ATTS MIL-PRF-32070A 10 January 2012 SUPERSEDING MIL-PRF-32070 30 January 2002 PERFORMANCE SPECIFICATION TEST PROGRAM SETS Comments, suggestions, or questions on this document should be addressed to the NavalAir Systems Command (Commander, Naval Air Warfare Center Aircraft Division, Cod

2、e 4L8000B120-3, Highway 547, Lakehurst, NJ 08733-5100) or emailed to michael.sikoranavy.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST online database at https:/assist.daps.dla.mil. INCH-POUNDProvided by IHSNot for ResaleNo

3、 reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32070A ii CONTENTS 1. SCOPE . 1 1.1 Scope . 1 2. APPLICABLE DOCUMENTS . 1 2.1 General 1 2.2 Government documents 1 2.2.1 Standards and Handbooks . 1 2.2.2 Other Government documents, drawings and publications 1 2.3 Non-Govern

4、ment publications 2 2.4 Order of precedence 2 3. REQUIREMENTS 3 3.1 First article inspection . 3 3.2 General performance requirements . 3 3.2.1 Environment 3 3.2.2 Fault isolation (FI) 3 3.2.2.1 Test Program Hardware (TPH) fault isolation 3 3.2.2.2 Weapons Replaceable Assembly/Line Replaceable Unit

5、(WRA/LRU fault isolation 3 3.2.2.3 Shop Replaceable Assembly/Shop Replaceable Unit (SRA/SRU) fault isolation 3 3.2.3 TPS hook-up time . 4 3.2.4 Operational footprint . 4 3.2.5 Operating personnel 4 3.2.6 Technical architecture interface requirements 4 3.2.7 Test Accuracy Ratio (TAR) 4 3.2.8 TPS tran

6、sportability 4 3.2.9 Unit Under Test (UUT) and Automated Test Equipment (ATE) integrity . 4 3.3 Software requirements 5 3.3.1 Test Program (TP) format . 5 3.3.2 Naming convention . 5 3.3.3 Procedures . 5 3.3.4 Comments . 5 3.3.4.1 Major comments . 5 3.3.4.2 Minor comments . 5 3.3.4.3 Functional comm

7、ents 6 3.3.4.4 Program flow comments . 6 3.3.4.5 Test program header comments 6 3.3.4.5.1 TP title block . 6 3.3.4.5.2 UUT configuration data 6 3.3.4.5.3 TP configuration data 6 3.3.4.5.4 Distribution Statement 6 3.3.5 UUT confirmation section 6 Provided by IHSNot for ResaleNo reproduction or networ

8、king permitted without license from IHS-,-,-MIL-PRF-32070A iiiCONTENTS 3.3.6 Testing sequence . 7 3.3.6.1 TPS resource items . 7 3.3.6.2 ATE survey tests . 7 3.3.6.3 TPH pre-performance testing 7 3.3.6.4 TPH performance test . 7 3.3.6.5 TPH diagnostic test . 8 3.3.6.6 TP termination 8 3.3.7 UUT test

9、ing . 8 3.3.7.1 UUT pre-performance tests . 8 3.3.7.2 UUT performance test. 9 3.3.7.3 UUT diagnostic (see 6.3.4) . 10 3.3.7.4 TP termination 10 3.3.8 Standard messages 10 3.3.9 Main menu options . 10 3.3.10 Test results 11 3.3.11 Graphics 11 3.4 Hardware requirements . 11 3.4.1 Nomenclature 11 3.4.2

10、 Accessory set 11 3.4.3 Ancillary equipment 11 3.4.4 Cable assemblies (see 6.4.4) . 11 3.4.4.1 Cable design 11 3.4.4.2 Cable assembly branching limit 12 3.4.5 Holding fixture (HF) . 12 3.4.6 Interface Device (ID) (see 6.4.14) 12 3.4.7 Test fixture (TF) (see 6.4.19) 13 3.4.8 Item Unique Identificatio

11、n (IUID) marking of US military property . 14 3.4.9 Product marking 14 3.4.10 Maintainability 14 3.4.11 Reliability 14 3.4.11.1 Mean-time-between-failure (MTBF) 14 3.4.11.2 Connector durability . 14 3.4.12 Safety 14 3.4.13 Workmanship 15 3.4.13.1 Soldering . 15 3.4.13.2 Cleaning 15 3.4.13.3 Threaded

12、 parts or devices . 15 3.4.13.4 Wiring . 15 3.4.13.5 Shielding . 15 3.4.14 Construction 16 4. VERIFICATION . 16 4.1 Classification of inspections . 16 4.2 Requirements 16 4.2.1 First article inspection . 16 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS

13、-,-,-MIL-PRF-32070A ivCONTENTS 4.2.2 General performance characteristics . 16 4.2.2.1 Environment 16 4.2.2.2 Fault isolation 16 4.2.2.2.1 TPH fault isolation 16 4.2.2.2.2 WRA/LRU fault isolation . 16 4.2.2.2.3 SRA/SRU fault isolation . 16 4.2.2.3 TPS hook-up time . 16 4.2.2.4 Operational footprint .

14、 17 4.2.2.5 Usability of TPD for operating personnel . 17 4.2.2.6 Technical architecture interface requirements 17 4.2.2.7 Test Accuracy Ratio (TAR) 17 4.2.2.8 TPS transportability 17 4.2.2.9 UUT and ATE integrity 17 4.2.3 Software requirements 17 4.2.3.1 TP format 17 4.2.3.2 Naming convention . 17

15、4.2.3.3 Procedures . 17 4.2.3.4 Comments . 17 4.2.3.4.1 Major comments . 17 4.2.3.4.2 Minor comments . 17 4.2.3.4.3 Functional comments 18 4.2.3.4.4 Program flow comments . 18 4.2.3.4.5 Test program header comments 18 4.2.3.4.5.1 TP title block . 18 4.2.3.4.5.2 UUT configuration data 18 4.2.3.4.5.3

16、TP configuration data 18 4.2.3.4.5.4 Distribution Statement 18 4.2.3.5 UUT confirmation section 18 4.2.3.6 Testing sequence . 18 4.2.3.6.1 TPS resource items . 18 4.2.3.6.2 ATE survey tests . 18 4.2.3.6.3 TPH pre-performance tests . 18 4.2.3.6.4 TPH performance tests 18 4.2.3.6.5 TPH diagnostic test

17、 . 18 4.2.3.6.6 TP termination 19 4.2.3.7 UUT testing . 19 4.2.3.7.1 UUT pre-performance tests . 19 4.2.3.7.2 UUT performance tests . 19 4.2.3.7.3 UUT diagnostics . 19 4.2.3.7.4 TP termination 19 4.2.3.8 Standard messages 19 4.2.3.9 Main menu options . 19 4.2.3.10 Test results 19 4.2.3.11 Graphics 1

18、9 4.2.4 Hardware requirements . 19 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32070A vCONTENTS 4.2.4.1 Nomenclature 19 4.2.4.2 Accessory set 19 4.2.4.3 Ancillary equipment 19 4.2.4.4 Cable assemblies . 19 4.2.4.4.1 Cable design 19 4.2.4.

19、4.2 Cable assembly branching limit 19 4.2.4.5 Holding fixture (HF) . 20 4.2.4.6 Interface device (ID) . 20 4.2.4.7 Test fixture (TF) 20 4.2.4.8 IUID marking of US military property . 20 4.2.4.9 Product marking 20 4.2.4.10 Maintainability 20 4.2.4.11 Reliability 20 4.2.4.11.1 Mean-time-between-failur

20、e (MTBF) 20 4.2.4.11.2 Connector durability . 20 4.2.4.12 Safety 20 4.2.4.13 Workmanship 20 4.2.4.13.1 Soldering . 20 4.2.4.13.2 Cleaning 20 4.2.4.13.3 Threaded parts or devices . 20 4.2.4.13.4 Wiring . 20 4.2.4.13.5 Shielding . 20 4.2.4.14 Construction 21 5. PACKAGING 21 5.1 Packaging 21 6. NOTES .

21、 21 6.1 Intended use 21 6.2 Acquisition requirements 21 6.3 Successful techniques . 22 6.3.1 Reliability and test hierarchy 22 6.3.2 Electromagnetic interference (EMI) . 22 6.3.3 Cable assemblies . 22 6.3.4 UUT diagnostics . 22 6.3.5 Built-In Test (BIT)/Built-In Test Equipment (BITE) . 22 6.4 Defini

22、tions. 22 6.4.1 Accessory set 22 6.4.2 Ancillary equipment 22 6.4.3 ATE survey test. 22 6.4.4 Cable assembly . 22 6.4.5 Cable assembly set 22 6.4.6 Component 22 6.4.7 Demonstration . 23 6.4.8 Detectable fault . 23 Provided by IHSNot for ResaleNo reproduction or networking permitted without license f

23、rom IHS-,-,-MIL-PRF-32070A viCONTENTS 6.4.9 Diagnostic tests . 23 6.4.10 Examination 23 6.4.11 Fault 23 6.4.12 Fault isolation (FI) percentages 23 6.4.13 Holding fixture (HF) . 23 6.4.14 Interface devices (ID) . 23 6.4.15 Performance tests 23 6.4.16 Receiver fixture interface 23 6.4.17 Test 24 6.4.1

24、8 Test Accuracy Ratio (TAR) 24 6.4.19 Test fixture (TF) 24 6.4.20 Test Program (TP). 24 6.4.21 Test Program Hardware (TPH) . 24 6.4.22 Test Program Set (TPS) 24 6.4.23 TPS hook-up time . 24 6.4.24 TPS transportability 24 6.4.25 UUT configuration data 24 6.4.26 UUT firmware . 24 6.5 Safety 25 6.6 Cha

25、nges from previous issue 25 6.7 Subject term (key word) listing . 25 APPENDICES Appendix A - Ambiguity Group Size Calculations . 30 Appendix B - Standard messages 33 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32070A 1 This specification

26、is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the technical requirements for Test Program Sets (TPSs) (see 6.4.22). 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3

27、and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all

28、specified requirements of documents cited in sections 3 or 4 of this specification, whether or not they are listed herein. 2.2 Government documents. 2.2.1 Standards. The following standards form a part of this document to the extent specified herein. Unless otherwise specified, the version of these

29、documents are those cited in the solicitation or contract (see 6.2). DEPARTMENT OF DEFENSE STANDARDS MIL-STD-130 - Identification Marking of U.S. Military Property MIL-STD-1472 - Human Engineering (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the

30、Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless o

31、therwise specified, the issues of these documents are those specified in the contract. H-6 CATALOG - Federal Item Name Directory (Copies of this document are available online at http:/www.dlis.dla.mil/H6/search.aspx.) DEPARTMENT OF DEFENSE DIRECTIVE DoD Directive 5230.24 - Distribution Statements on

32、 Technical Documents (Copies of this document are available online at http:/www.dtic.mil/whs/directives/.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32070A 22.3 Non-Government publications. The following documents form a part of this do

33、cument to the extent specified herein. Unless otherwise specified the issues of the documents are those cited in the solicitation or contract (see 6.2). AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) ASME Y14.38 - Abbreviations and Acronyms for use on Drawings and Related Documents. (DoD adopted) A

34、SME Y14.44 - Reference Designations for Electrical and Electronics Parts and Equipment. (DoD adopted) (Copies of this document are available from http:/www.infocentralasme.org or American Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016-5990.) JOINT ELECTRONIC DEVICE ENGINEERIN

35、G COUNCIL (JEDEC) JESD-625 - Requirements for Handling Electrostatic-Discharge-Sensitive (ESDS) Devices (Copies of this document are available from http:/www.jedec.org or Joint Electronic Device Engineering Council, 3103 North 10thStreet, Suite 240-5, Arlington, VA 22201-2107.) IPC ASSOCIATION CONNE

36、CTING ELECTRONICS INDUSTRIES J-STD-001 - Requirements for Soldered Electrical and Electronic Assemblies. (DoD adopted) (Copies of this document are available from http:/www.ipc.org or IPC-Association Connecting Electronic Industries, 3000 Lakeside Drive, Suite 3095, Bannockburn, IL 60015-1249.) INTE

37、RNATIONAL ELECTROTECHNICAL COMMISSION (IEC) IEC-61010-1 - Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use (General Requirements) (Copies of this document are available from http:/webstore.ansi.org or American National Standards Institute, 11 West 42ndStreet,

38、New York, NY 10036.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cite herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and r

39、egulations unless a specific exception has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32070A 33. REQUIREMENTS 3.1 First article inspection. When specified (see 6.2.b), the Test Program Set (TPS) (see 6.4.22) shall be subje

40、cted to first article inspection in accordance with 4.2.1. 3.2 General performance requirements. No additional test hardware, active components, or manual testing shall be used to comply with requirements of this specification without prior approval from the acquisition authority (see 6.4.6). 3.2.1

41、Environment. The operational and storage requirements of the TPS shall meet the operational and storage requirements of the target Automatic Test Equipment (ATE) (for example, electromagnetic interference, shock, vibration, temperature) unless the contract specifies otherwise (for example, for use a

42、t a depot) (see 6.2.c). 3.2.2 Fault isolation (FI). FI and ambiguity group size shall be calculated in accordance with Appendix A (see 6.4.12). 3.2.2.1 Test Program Hardware (TPH) fault isolation. Test Program (TP) diagnostic tests for the TPH shall isolate faults according to the percentages and am

43、biguity group sizes specified in table I. TABLE I. TPH fault isolation. Percentage of faults Ambiguity group size 100 1 component 3.2.2.2 Weapons Replaceable Assembly/Line Replaceable Unit (WRA/LRU) fault isolation. TP diagnostic tests for a Unit Under Test (UUT) identified by contract as a WRA/LRU

44、for testing purposes shall isolate faults to the percentages and ambiguity group sizes specified in table II. The term “Shop Replaceable Assembly/Shop Replaceable Unit (SRA/SRU)” can be a component or circuit card assembly. TABLE II. WRA/LRU fault isolation. Percentage of faults Ambiguity group size

45、s 100 2 SRA/SRUs 90 = 1 SRA/SRU 3.2.2.3 SRA/SRU fault isolation. TP diagnostic tests for a UUT identified by contract as a SRA/SRU for testing purposes shall isolate faults to the percentages and ambiguity group sizes specified in table III. Provided by IHSNot for ResaleNo reproduction or networking

46、 permitted without license from IHS-,-,-MIL-PRF-32070A 4TABLE III. SRA/SRU fault isolation. Ambiguity group sizes Percentage of faults with 10 Components on SRA/SRU with 10 Components on SRA/SRU 100 3 5 95 2 4 90 1 3 3.2.3 TPS hook-up time. The TPS shall have a hook-up time not greater than 10 minut

47、es for a SRA/SRU or 25 minutes for a WRA/LRU (see 6.4.23). 3.2.4 Operational footprint. The operational footprint of a TPS will be identified in the acquisition requirements. If not defined, the minimum requirements shall be the following: the TPH in any combination and any configuration, when in us

48、e with the ATE, shall not be greater than the ATE height and width, and shall not extend more than 24 inches from the front of the receiver-fixture interface (see 6.2.d and 6.4.16). 3.2.5 Operating personnel. The TPS shall be operated and maintained by personnel who have been trained to operate the target ATE and have received the appropriate Navy Enlisted Classification (NEC) or Military Occupational Specialist (MOS) classifications. 3.2.6 Technical architecture interface requirements. The TPS shall conform to th