NAVY MIL-I-17563 C-1992 IMPREGNANTS FOR CAST OR POWDER METAL COMPONENTS《铸造和强金属合成物浸渗剂》.pdf

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1、1c1INCH-POUNDMIL-I-17563C18 SeDcember 1992SUPERSEDINGMIL-I-17563B4 ArIril1985(Se: 6- -.141LITARYSPECIFICATIONIMPREGNANTS FOR CAST OR POWDER METAL COMPONENTSThis specification is approved for use by all DepartmentsAgencies of the Department of Defense.b and b.Y)and1. SCOPE1.1 -. l%is specification co

2、vers the requirements for impregnantssuitable for use in sealing the voids found in cast or powder metal componentswhich cause leaking of contained fluids. This specification covers theimpregnarttsin bulk form only and not after they have been used to impregnate themetallic component.1.2 Classificat

3、ion. The impregnants shall be of the following classes (see6.7):class 1 -Class la -class 2 -class 3 -Suitable for service temperatures up co 300 degreesFahrenheit (“F) (149 degrees Celsius (“C).Suitable for use on mortar shell castings up to 300”F(149”C)Suitable for service temperatures up to 500”F

4、(260”C).Suitable for use where air pollution requirements applyand compatible with acrylic-nitrocellulose lacquer paintsystem up to 300F (149”C)I NOTE: Classes 1, la, and 2 may or may not contain volatile photo-1 chemically reactive solvents and should not be used whereair pollution requirements are

5、 enforced.Beneficial comments (recommendations , additions , deletions) and any pertinentdata which may be of use in improving this document should be addressed co:Commander, ATTN: SEA 05Q42, Naval Sea Systems Command, 2531 National CenterBuilding 3, Washington, DC 20362-5160 by using the Standardiz

6、ation DocumentImprovement Proposal (DD Form 1426) appearing at che end of this documenc orby letter.LI AMSC N/A FSC 6850DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-M

7、IL-I-17563C2. APPLICABLE DOCUMENTS2.1 Government documents.2.1.1 . The fOllOwing specifica-tions, standards, and handbooks form a part of this document to the extentspecified herein. Unless otherwise specified, the issues of these documents arethose listed in the issue of the Department of Defense I

8、ndex of Specifications andStandards (DODISS) and supplement thereto, cited in the solicitation (see 6.2)SPECIFICATIONSFEDERALI 0-s-809P-c-IllP-D-680H-S-735PPP-C-96PPP-P-704MILITARYMIL-E-.i63MIL-T-5624MIL-L-7808MIL-P-7962MIL-C-8514MIL-E-9500MIL-F-17111MIL-H-17672MIL-F-18264MIL-L-19537MIL-G-23827STAND

9、ARDSFEDERALFED-STD-141FED-STD-313Sulfuric Acid, Technical.Carbon Removing Compound.Dry Cleaning and Decreasing Solvent.Standard Test Fluids; Hydrocarbon.Cans, Metal, 28 Gage and Lighter.pails , Metal: (Shipping, Steel, 1 Through 12Gallons)Ethyl Alcohol (for Ordinance Use) .Turbine Fuel, Aviation, Gr

10、ades JP-4, JP-5 AndJP-5/JP8ST.Lubricating Oil, Aircraft Turbine Engine,Synthetic Base, NATO Code Number O-14B.Primer Coating, Cellulose-Nitrate ModifiedAlkyd Type, Corrosion-Inhibiting, Fast-Drying(For Spray Application Over PretreatmentCoating)Coating Compound Metal Pretreatment, Resin-Acid.Ethylen

11、e Glycol, Technical.Fluid, Power Transmission.Hydraulic Fluid, Petroleum, Inhibited.Finishes: Organic, Weapons System, Applicationand Control Of.Lacquer: Acrylic -Nitrocellulose Gloss (ForAircraft Use)Grease, Aircraft and Instrument, Gear andActuator Screw, NATO Code Number G-354, Metric.Paint, Varn

12、ish, Lacquer, and Related Materials;Methods of Inspection, Sampling and Testing.Material Safety Data, Transportation Data andDisposal Data for Hazardous Materials Furnishedto Government Activities.2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-

13、I-17563CMILITARYMIL-STD-129 - Marking for Shipment and Storage.MIL-STD-276 - Impregnation of Porous Nonferrous Metal Castings.MIL-STD-286 - Propellants, Solid; Sampling, Examination andTesting.(Unless otherwise indicated, copies of federal and military specifications,standards, and handbooks are ava

14、ilable from the Standsrdizacion Documents OrderDesk, Bldg. fJD,700 Robbins Avenue, Philadelphia, PA 19111-509L.)2.1.2 Other Government publication. The following other Governmentpublication forms a part of this specification to the extent specified herein.Unless otherwise specified, the issues are t

15、hose cited in the solicitation.DEPARTMENT OF TRANSPORTATION (DOT)Code of Federal Regulations, Title 49(Application for copies should be addressed to the Superintendent ofDocuments, U.S. Government Printing Office, Washington, DC 20402.)2.2 the activated impregnantshall have a pot life of not less th

16、an 1 month at 75 t 5F (24 f 2.8“C) except fOranaerobic ion cured impregnants which shall have a pot life of not less than 1month at 65 + 5F (8 I 2.8”C).4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-17563C3.7 Storaee life. Materials in unopen

17、ed containers shall be usable and meetthe manufacturers original specification at the end of one year.3.8 . The impregnant shall cure to a hard firm mass when in contactwith aluminum, copper, iron, magnesium, and zinc alloys (see -4.5.4.1). TIM curedmaterial shall be free of obvious surface defects,

18、 holes, pits, and fissures. Thesample with copper shall not show a greenish color.3.9 Jx!akaze. Impregnated test specimens shall show no leakage whenimpregnated ae specified in 4.5.5.2 and -tested as specified in 4.5.5.5. Leakageis indicated by a continuous flow of bubbles from within che casting.3.

19、10 Compatibility. The cured impregnant shall not be attacked by thechemicals listed in table III for the applicable class3.11 .Effecton Daint (class 3 onlvl. The cured sealant shall not cause thepaint system to chip, peel, or show loss of adhesion (see 4.6) .3.12 Reactivity (class la onlv). The reac

20、tivity of the class la impregnantwith either TNT or Composition B explosive shall not exceed 2.0 ml of gas (see4.7).3.13 Filterable solids. The impregnant shall contain no filterable solids(see 4.5.2).3.14 Toxic. The material shall have no adverseeffect on the health of personnel when used for its i

21、ntended purpose. Conformanceshall be determined by a health hazard risk assessment (HHP.A)in accordance with4.8. Products meeting this requirement will be issued a letter of approval by theNaval Sea Systems Coand. Letters of approval shall apply solely to those -products specifically evaluated for t

22、oxicity. Formulation changes in the productshall require a re-evaluation of the product for toxicity and a new letter ofapproval. Approval letters will be in effect for a maximum of three years, afterwhich, re-issue may be requested. Manufacturers shall provide a copy of theapPrOVal letter applicabl

23、e co offered products to the contracting activity beforethe product will be accepted (see 6.2) Questions pertaining to health hazardsshall be referred by the Contracting Activity co Chief, Bureau of Medicine andSurgery, Department of the Navy, who will act aa an advisor to the contractingAgency.3.16

24、.1 Hazard warning labels. A hazard warning label must be provided bythe contractor in accordance with the requirements of the OSHA HazardCommunication Standard, 29 CFR 1910.1200. Specific information on implementationis included in MIL-STD-129.3.15 Material safecv data sheet (MSDS1. The contracting

25、activity shall beprovided a material safety data sheet at contract award. The MSOS shall beprovided in accordance with the requirements of FEO-STD-313. The MSDS shall beincluded with each shipment of the material covered by this specification (see6.6).5Provided by IHSNot for ResaleNo reproduction or

26、 networking permitted without license from IHS-,-,-MIL-I-17563c4. QUALITY ASSURANCE PROVISIONS4.1 Resvonsibilitv for inspection. Unless otherwise specified in thecontract or purchase order, the contractor is responsible for the performance ofall inspection requirements (examinations and tests) as sp

27、ecified herein. Exceptas otherwise specified in the contract or purchase order, the contractormay usehis own or any other facilities suitable for the performance of the inspectionrequirements specified herein, unless disapproved by the Government. The Govern-ment reserves the right to perform any of

28、 the inspections set forth in thespecification where such inspections are deemed necessary to ensure supplies andservices conform to the prescribed requirements4.1.1 or compliance. All items shall meet all requirementsof sections 3 and 5. The inspection set forth in this specification shall becomea

29、part of the contractors overall inspection system or quality program. Theabsence of any inspection requirements in the specification shall not relieve thecontractor of the responsibility of ensuring that all products or suppliessubmitted to the Government for acceptance comply with all requirements

30、of thecontract. Sampling inspection, as part of manufacturing operations, is anacceptable practice to ascertain conformance to requirements, however, this downot authorize submission of known defective material, either indicated or ZICLWI1,nor does it commit the Government to accept defective materi

31、al.4.2 Classification of inspections. The inspection requirements specifiedherein are classified as follows:(a) Qualification inspection (see 4.3)(b) Quslity conformance inspection (see 4.4)I 4.3 Qualification inspection. Qualification inspectionat a laboratory satisfactory to the Naval Sea Systems

32、Command.inspection shall consist of the examinations of 4.3.1, 4. identification11Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-17563Cof its pyrolysis products; and any other information as may be needed to permit anaccurate appraisal of any

33、toxicity problem associated with the handling, storage,application, use, removal, disposal, or combustion of the product. The requestfor HHIL4shall also include a product material safety data sheet and a copy of theproduct label. The manufacturer shall provide any other information requested byNF.HC

34、to perform their evaluation. Proprietary data, which is clearly marked assuch, will be held in the strictest confidence by NSHC. The request for a HHMshall be addressed to the Commanding Officer, Navy Environmental Health Center,2510 Walmer Avenue, Norfolk, Virginia 23513-2617, Attention: Mr. J.R. C

35、rawl,CIH/NEHC-34 . The manufacturer shall also send a copy of the letter which.requeststhe HHRA to the Chief, Bureau of Medicine and Surgery (MED-03B4), Washington, DC20372-5120. Upon receipt of the HHRA performed by NEHC, the manufacturer shallsend a copy to the Naval Sea Systems Command, Code 05M,

36、 Washington, DC 20362-5160,with a request for approval.4.9 JnsDection of oackaeing. Sample packages and packs, and the inspectionof the presenation- packaging, packing and a75arking far shipment, stowage, andstorage shall be in accordance with the requirements of section 5 and thedocuments specified

37、 therein.5. PAClL4GING(The packaging requirements specified herein apply only for direct Governmentacquisitions.)5.1 Packaing. Packaging shall be level A or C, as specified (see 6.2) .5.1.1 General requirements. General requirements for packaging shall be asfollows:(a) Aerobic thermal cure material.

38、 Unless otherwise specified (see6.2), the impregnant shall be packaged in screw top or multiplefriction top rectangular cans, steel pails, or metal drums,whether furnished in a liquid, jelly or powdered form. Whencomponents required to equal one unit of issue, producing thespecific quantity of produ

39、ct, shall be packaged together as akit in a unit container. The capacity and style of the containersshall be as specified by the contracting activity (see 6.2).(b) Anaerobic ion cure material. Unless otherwise specified (see 6.2),the impregnant shall be packaged in rectangular screw top lowdensity p

40、olyethylene carbons.5.1.2 Level h.5.1.2.1 Liauid materials. Liquid materiels shall be packaged in rectangularcans with a screw cap closure not exceeding 1-gallon capacity in accordance withtype I of PPP-C-96; closed top style 5-gallon steel drum in accordance with typeI, class 4, 5 and 6 of PPP-P-70

41、4 with screw cap closure; or in 17C or 5B metaldrums, with closed top style and double seamed-in head in accordance with 17E ofthe Department of Transportation (DOT) Regulations, Title 69.12Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-IIIMIL-I-l75

42、63c5.1.2.2 Powdered and iellv-tme material. Powdered or jelly-Cype materialsshall be packzged in round containers with a multiple friction top closure notexceeding l-gallon capacity i“ acordance with typ V, class 2 of PPP-c-96; 5-gallon round open top style containers with 16 lug closures, in accord

43、ance withtype V, class 2 of PPP-C-96; or in 6- co 55-gallon open top style metal drums,with bolted ring seal closures and with side seams welded, in accordancewith 37Dof DOT Regulations, Title 49.5.1.3 .LsvelC. Preservation-packaging shall afford protection againstdeterioration and physical dsmage.

44、The contractors normal retail or wholesalepresemation-packaging methods may be utilized when such meets the requirements.5.2 Packing. Packing shall be level A, B or C, as specified (see 6.2)5.2.1 Levels A and B containers. The cans shall be packed in accordancewith the appendix of PPP-C-96. Drums wi

45、ll require no overpacking.5.2.2 vel C. The impregnant shall be packed for shipment in a manneracceptable to the common carrier and which will ensure safe delivery atdestination, in a satisfactory condicion, at the lowest applicable rate.Containers, packing, or method of shipment shall comply with Un

46、iform Freight orNational Motor Freight Classification Rules or Regulations or other carrier rules,as applicable, to the mode of transportation.5.3 Marking. In addition co any special marking required (see 6.2), unitcontainers and exterior shipping containers shall be marked in accordance withMIL-STD

47、-129, and shall include the date of manufacture and special storageinstructions, as necessary.5.4 SDecial marking. The container shall be marked with recommended mixingprocedures.5.5 Material safecv data sheet. A copy of che material safety data sheet(Form OSRA-20) shall be attached to the shipping

48、document for each destination(see 3.15).6. NOTES(This section contains information of a general or explanatory nature thatmay be helpful, but is not mandztory. )6.1 Intended use. The impregnating material covered by this specificationis intended to seal porosities present in aluminum, copper, irons,

49、 (excludingsteels) magnesium, and zinc alloy castings or powdered metal components.Impregnating materials are not to be used to effect acceptance of an unacceptableCasting .13Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-I-17563C6.2 Acquisition requirements. Acquisition documents must specify thefollowing:(a) Title, number, and date of this specification.(b) Class of impregna