NAVISTAR TMS 6820-2009 Brake Fluid DOT 3.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 1 of 3 NAVISTAR, INC. TMS (TRUCK MATERIAL SPECIFICATION) NUMBER: TM

2、S-6820 TITLE: Brake Fluid, DOT 3 CURRENT REV. No.: 0906 DATE: June 2009 WRITTEN/EDITED BY: Materials Engineering APPROVED BY: Materials Engineering SUPERSEDES ISSUE DATED: N/A PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, eq

3、uipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to use. CHANGE NOTICE: NEW Reference: 30-

4、8E Keywords: Brake Fluid 1.0 APPLICATION This specification covers a glycol based hydraulic brake fluid to be used in brake systems that require a DOT 3 brake fluid meeting the requirements of FMVSS 116 and SAE J1703. 2.0 SCOPE This specification covers the physical and chemical properties for a gly

5、col based hydraulic brake fluid including quality plan, source approval, quality control, and shipping and identification requirements. 2.1 Restricted Chemical Substances Effective January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of th

6、e CEMS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The following Specifications, Standards, and Regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 ASTM D 445 NAVISTAR Manu

7、facturing Std. MS-D-13 FMVSS 116 CFR Title 29, Part 1910 SAE J1703 ASTM D 92 ASTM D 1287 CEMS B-50 ASTM D 1123 4.0 REQUIREMENTS 4.1 Physical and Chemical Properties of Brake Fluid 4.1.1 Equilibrium Reflux Boiling Point (ERBP) (FMVSS 116) Shall not be less than 205C (401F) 4.1.2 Wet ERBP (FMVSS 116)

8、Shall not be less than 140C (284F) 4.1.3 Kinematic Viscosity at -40C (ASTM D445) Shall be 1050mm/s (cSt) max. 4.1.4 Kinematic Viscosity at 100C (ASTM D445) Shall be 1.5mm/s (cSt) min. 4.1.5 Flash Point (ASTM D92) Shall be 135C (275F) min. NUMBER: TMS-6820 TITLE: Brake Fluid, DOT 3 REVISION: 0906 Thi

9、s document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 2 of 3 4.1.6 pH (ASTM D1287) Shall be 8.0 to 10.2 4.1.7 Mineral Oil Co

10、ntamination (Method to be determined) Shall not exceed 0.025% (250ppm) 4.1.8 Water Content (ASTM D1123) Shall not exceed 0.20% 4.1.9 Color (Visual) Shall be colorless to amber 4.1.10 Thermal Stability Corrosion Test (FMVSS 116 “Corrosion Test Method”) After storage in a sealed quart container for 5

11、days at 100C, the brake fluid shall not exceed the following limits: Steel/Iron 0.2mg/sq. cm max. with no visible pitting Aluminum - 0.1mg/sq. cm max. with no visible pitting Brass/Copper - 0.4mg/sq. cm max. with no visible pitting 4.2 Storage and Transfer of Brake Fluid Care must be taken to use st

12、orage and transfer equipment that is compatible with DOT 3 brake fluid and this equipment shall be dedicated solely for the brake fluid application to minimize the risk of cross contamination with other fluids. 5.0 QUALITY All product supplied shall be suitable for the intended application clean and

13、 free from foreign materials and dirt, and suitably packaged and identified. 5.1 Qualification Material submitted for qualification shall be accompanied by detailed test information and certification that material meets all requirements of this specification. 6.0 SOURCE APPROVAL AND QUALITY CONTROL

14、6.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements

15、. Suppliers must maintain their certification with an accredited registrar and must furnish copies of registration certificates to their NAVISTAR Corporate Buyer upon request. 6.2 Approval Product supplied against contracts or purchase orders citing this specification shall be equivalent in all resp

16、ects to those samples that were approved by the purchaser. No changes in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notif

17、y Materials Engineering at the Truck Development and Technology Center and Navistar Purchasing and Supplier Development of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MS

18、DS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. NUMBER: TMS-6820 TITLE: Brake Fluid, DOT 3 REVISION: 0906 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppli

19、ers are required to assume all patent liability. 2009 by Navistar, Inc. JUNE 2009 Page 3 of 3 6.3 Process Control The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having

20、been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the plant metallurgist and/or the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 7.0 SHIP

21、PING AND IDENTIFICATION Shipping and identification shall be in accordance with Manufacturing Standard MS-D-13. When packaged for resale, the material shall be supplied in containers approved by the Parts Marketing Operations and these shall be identified and packaged in accordance with requirements

22、 set forth by the Parts Marketing Operations at Cantera, Warrenville, Illinois. 8.0 DESIGNATION ON DRAWINGS DOT 3 Brake Fluid per TMS-6820 9.0 APPROVED SOURCE Shell Lubricants US FormulaShell Brake Fluid DOT-3 (Part #428104C1) 10.0 TECHNICAL INFORMATION For further information related to the technic

23、al content of this specification, contact: Suppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. Truck Development and Technology Center 2911 Meyer Road Fort Wayne, IN 46803 E-mail: MaterialsEngineeringN IHS Global Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/