NAVISTAR MPAPS P-9602-2016 Reporting Recycled Content.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 1 of 8 NAVISTAR, INC. Material, Parts, and Process Specification

2、s (MPAPS) NUMBER: MPAPS P-9602 Former Designation: TMS-9602 TITLE: Reporting Recycled Content CURRENT REV No.: 1610 DATE: Oct. 2016 WRITTEN/EDITED BY: W. Cook APPROVED BY: R. Goluch SUPERSEDES: Rev. A-1 Aug. 2001 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specificatio

3、n may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior to u

4、se. 1.0 APPLICATION This specification applies to all materials, parts, components, subassemblies, assemblies, and modules whose specifications, or purchase contracts/orders, or engineering drawings, reference this specification and are supplied to Navistar for use in the production of Navistar Truc

5、k products. 2.0 SCOPE This specification defines recycled content and indicates how the recycled content of materials, parts, components, subassemblies, assemblies, and modules supplied to Navistar should be reported when required. Suppliers shall transmit a report containing data on part weight and

6、 recycled content, by part number, to Navistar. Copies of the report and supporting data are to be retained by the supplier and available for inspection when requested or as required. 3.0 REFERENCE DOCUMENTS Unless otherwise specified the latest issue of all referenced standards shall apply. The fol

7、lowing Specifications, Standards, and Regulations are referenced in this specification. CFR 16, Part 260 ASTM D 1418 SAE J 1344 4.0 GENERAL REQUIREMENTS 4.1 Rules For Determination And Reporting Of Recycled Content The recycled content report must be in conformance with the Federal Trade Commission

8、guidelines (CFR 16, Part 260) for environmental advertising and marketing claims. Section 5 of the FTC Act provides FTC control of advertising and marketing claims. The use of deceptive advertising claims affecting commerce is unlawful. The FTC guidelines state that a recycled claim may be made only

9、 for those materials that have been recovered or otherwise diverted from the solid waste stream, either during the manufacturing process (pre-consumer or secondary) or after consumer use (post-consumer). To claim pre-consumer recycled content, it must be substantiated that the material (being recycl

10、ed) NUMBER: MPAPS P-9602 TITLE: Reporting Recycled Content REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER

11、2016 Page 2 of 8 would otherwise have entered the waste stream. Home scrap or virgin scrap, i.e., those materials which are ordinarily collected (scraps from trimming operations, etc.) and are routinely reprocessed for combination with virgin material for reuse in further production of the same prod

12、uct within the original manufacturing process, is not counted as recycled content because this material would not have ordinarily entered the waste stream. 4.2 For products, components, assemblies and modules comprised of different parts and materials, such that the component is partially made of re

13、cycled materials, a worksheet should be used to determine the recycled content of the component. A worksheet for the determination of the recycled content of a mid- range diesel engine is included as an example. Percentages used for reporting recycled content should be weighted values representing a

14、n average annual value. The recycled content claim should be adequately qualified to avoid deception about the amount of recycled content in the finished product. 4.3 In the case of truck production, where materials, parts, subassemblies, and components, are supplied from several sources and the amo

15、unt of recycled content from each source varies, an annual weighted average of recycled content in the product of each of the sources may be used to report the annual average recycled content of the truck. 4.4 Guide To Recycled Content 4.4.1 Ferrous Castings Most ferrous castings produced domestical

16、ly are made from metals melted in electric furnaces using melt charges of purchased scrap metal, virgin ferroalloy additives and pig iron, and internal returns. That portion (percentage) of the charge which consists of purchased scrap is counted as post consumer recycled content. That portion (perce

17、ntage) of the charge which consists of internal returns, less the amount of “home scrap”, is counted as secondary (preconsumer) recycled content. Gray iron, ductile iron, austempered ductile iron, and steel castings made in domestic foundries will generally have post consumer recycled contents of 30

18、% to 70%. Truck parts produced from cast metals include engine blocks, transmission cases, housings, cast wheels, spring suspension brackets, etc. 4.4.2 Steel Forgings, Bars, Bar Shapes, Rods, and Wire Most domestic bar, and bar product steel mills use electric furnace melting practices with 100% co

19、ld metal charges. The cold metal charge typically consists of 70% to 90% purchased scrap and 5% to 25% internal returns with up to 5% virgin ferroalloy additives. The purchased scrap percentage is reported as post consumer recycled content. That portion (percentage) of the charge which consists of i

20、nternal returns, less the amount of “home scrap”, is counted as secondary (preconsumer) recycled content. Truck parts produced from these bar products include most forged and machined parts such as engine and transmission gears and shafts, steering arms and knuckles, rear axle and PTO gears and shaf

21、ts, bearings, drivelines, front and rear axles, seamless tubes, fasteners, and springs, etc. 4.4.3 Steel Products, Flat Rolled Most domestic steel mills providing flat rolled products for automotive applications use a BOF practice with continuous slab casting. Pig iron is produced from virgin materi

22、als in a blast furnace and the hot metal is transferred to the BOF. The melt charge typically consists of 70% to 80% virgin hot metal with NUMBER: MPAPS P-9602 TITLE: Reporting Recycled Content REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced withou

23、t permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 3 of 8 a scrap metal charge of 25 to 30%, and 1-2% of virgin ferroalloys. The scrap charge is typically reported as 60% to 80 % purchased scrap and 20% to

24、40% internal returns. The amount of purchased scrape is reported as post consumer recycled content. That portion of the scrap charge which consists of internal returns, less the amount of “home scrap”, is counted as secondary (preconsumer) recycled content. Truck parts made from flat rolled steel pr

25、oducts include chassis frame rails, cross members, fifth wheels, flat brackets, wheels, and cab sheet metal panels, etc. 4.4.4 Wrought Aluminum Products Domestic wrought aluminum products including sheet, plate, bars and extrusions, contain 30% to 65% recycled content. The recycled content of wrough

26、t products varies between specific aluminum alloys and between different producers. At present, the Aluminum Association has not developed a sufficient statistical data base to provide a general recycled content of aluminum by alloy grade. Depending on review of the suppliers responses in the recycl

27、ed content reports, a recycled content between 30-65% may be reported for wrought aluminum products. Truck parts made from wrought aluminum include aluminum cab panels and extrusions, wheels, hubs, and fuel tanks, etc. 4.4.5 Cast Aluminum Products Cast aluminum products have a higher recycled conten

28、t than wrought products. This is especially true for common automotive grades of cast aluminum. A significant infrastructure for recycling the automotive aluminum castings is developing under current favorable economic conditions. For cast aluminum grades 308, 328, and 356, recycled contents of 60%

29、to 80% are common. Truck parts made from cast aluminum include, cast wheel hubs, cab mounting brackets, clutch and brake pedals, steering column housings, and transmission cases, etc. 4.4.6 Rubber And Elastomers Thermoplastic elastomers are recyclable while thermoset rubber and elastomers have limit

30、ed recyclability. At present, the recycled content of most rubber parts is low. Tires contain 1% recycled rubber and 2% recycled steel by weight. Additional items may be disclosed as Recycled Content Forms are returned by suppliers. 4.4.7 Plastic At present, the recycled content of currently used pl

31、astic parts and components is not clearly known. Thermoplastic parts may have a recycled content of 5-25%, with a lower content for thermosets, but suppliers will have to report recycled content of specific parts or families of parts in order to provide a more accurate determination for reporting pu

32、rposes. 4.5 Reporting Recycled Content Suppliers of materials, parts, components, subassemblies and assemblies to International will report the recycled content of their product(s) when request to do so by filling out the Recycled Content Report Form. The recycled content value reported should repre

33、sent an annual weighted average of the recycled content in the product supplied. Both the post consumer recycled content and secondary recycled contents should be reported. The values reported for the recycled content should be reviewed periodically and updated as the recycling technology advances a

34、nd improvements in manufacturing processes are made. Material description nomenclature for elastomers shall be per ASTM D-1418 and for polymers shall be per SAE J1344 NUMBER: MPAPS P-9602 TITLE: Reporting Recycled Content REVISION: 1610 This document is restricted and may not be sent outside Navista

35、r, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 4 of 8 4.6 Recycled Content Report Form Suppliers will provide the information indicated in the report for each part number or

36、unit/feature code which they are providing. Examples of typical reports are shown on the next page. Identification: International Part Number Unit or Feature Codes Using This Part No. Material Description Part Weight, lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight

37、-lbs Average- Secondary Recycled Content, % Secondary Recycled Content, Weight-lbs Note: ”Where Used” feature in DCP will locate Unit/Feature Codes associated with this part number(s) to generate other required reports. A.0 GENERAL INFORMATION AND EXAMPLES A.1 EXAMPLE 1: Recycled Content Report for

38、a Cast Metal Part Identification: International Part Number Unit or Feature Codes Using This Part No. Material Description Part Weight, lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight-lbs Average- Secondary Recycled Content, % Secondary Recycled Content, Weight-lbs

39、 1234567X1 Bracket Nodular Iron 12.5 lbs 50% 6.25 lbs 8% 1.0 lbs 1234568X1 Bracket Nodular Iron ? 50% ? 8% ? Note: ”Where Used” feature in DCP will locate Unit/Feature Codes associated with this part number(s) to generate other required reports. The example assumes a casting supplied by a foundry av

40、eraging 50% post consumer recycled content and 8% secondary recycled content. A.1.1 In those cases, where a supplier is providing many different parts from the same type of material and same source(s), the recycled content percentage values used would be similar and only weight values would change.

41、Examples of types of part fitting this category of parts are, frame rails, reinforcements, crossmembers, mounting brackets, fasteners and rivets; exhaust, water, fuel, and CAC piping; simple clamps and clips, straps, bumpers, pitman arms, tow hooks, and cab sheet metal panels, etc. NUMBER: MPAPS P-9

42、602 TITLE: Reporting Recycled Content REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 5 of 8 A.2

43、EXAMPLE 2: Recycled Content Report for a Fabricated Metal Part Identification: International Part Number Unit or Feature Codes Using This Part No. Material Description Part Weight, lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight-lbs Average- Secondary Recycled Cont

44、ent, % Secondary Recycled Content, Weight-lbs 1234567X91 Fuel Tank Fabricated Steel Sheet 52.5 lbs 23% 12.1 lbs 3% 1.6 lbs 1234568X91 Fuel Tank Fabricated Alum. Sheet 65 lbs 52% 33.8 lbs 5% 3.2 lbs Note: “Where Used” feature in DCP will locate Unit/Feature Codes associated with this part number(s) t

45、o generate other required reports. Note: A worksheet may be necessary to complete the Recycled Content Report for the fuel tank because it is fabricated from several components. A typical worksheet is shown below. A.2.1 EXAMPLE 2 Worksheet: P/N 1234567X91 - Analysis of Fuel Tank Component Parts Iden

46、tification of Component Parts Supplier Material Description Component Weight lbs. Average-Post Consumer Recycled Content, % Post Cons. Recycled Content, Weight-lbs Average- Secondary Recycled Content, % Secondary Recycled Content, Weight-lbs Tank end caps (in house) Sheet Steel ? ? ? ? ? Upper body

47、panel (in house) Sheet Steel ? ? ? ? ? Lower body panel (in house) Sheet Steel ? ? ? ? ? Tank reservoir (in house) Sheet Steel ? ? ? ? ? Vent ? Sheet Steel ? ? ? ? ? Filler neck ? Sheet Steel ? ? ? ? ? Tank baffle ? Sheet Steel ? ? ? ? ? Fill. neck baffle ? Sheet Steel ? ? ? ? ? Cover plate ? Sheet

48、Steel ? ? ? ? ? Pipe plugs ? Bar Steel ? ? ? ? ? Fasteners ? Bar Steel ? ? ? ? ? Fuel cap ? ? ? ? ? ? ? TOTALS tot.=sum W total PC wt-lbs total S wt-lbs To provide a qualified recycled content report, the individual parts of the tank should be identified and their weights and recycled contents determined. The sum of the weight (tot = sum W) of the parts of the tank should not be less than 95% of the reported weight of the assembled tank. The steel supplier or the suppliers of the parts may be contacted to