NAVISTAR MPAPS G-7107-2017 Interior Wood Grain Decorative Films.pdf

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1、This document is restricted and may not be sent outside Navistar Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar Inc JUNE 2017 Page 1 of 5 NAVISTAR, INC. Material, Parts, and Process Specifications (MPA

2、PS) NUMBER: MPAPS G-7107 Former Designation: TMS-7107 TITLE: Interior Wood Grain Decorative Films CURRENT REV No.: 1706 DATE: June 2017 WRITTEN/EDITED BY: D. Baker APPROVED BY: R. Goluch SUPERSEDES: Rev. G Oct. 2005 PRINTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specifica

3、tion may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety and health practices and to determine the applicability of regulatory limits prior t

4、o use. 1.0 APPLICATION This specification describes the requirements for four decorative laminated vinyls, foil, or urethane films. These films may have a pressure sensitive adhesive applied to the reverse side. They are intended for use on interior trim surfaces where a wood grain effect is desired

5、. 2.0 SCOPE This specification covers the material requirements, physical properties, performance requirements, quality, source approval and quality control, packaging, and approved sources for the six types. 2.1 Type I is a vinyl film. 2.2 Type II DELETED Type II is replaced by Type 1 of MPAPS G-45

6、17. 2.3 Type III is a formed film intended for curved or molded applications. 2.4 Type IV DELETED Type IV is replaced by Type 2 of MPAPS G-4517. 2.5 Type V is a foil film intended for flat applications. 2.6 Type VI is a urethane film intended for flat applications 3.0 REFERENCE DOCUMENTS Unless othe

7、rwise specified, the latest issue of all referenced standards shall apply. The following standards, specifications and regulations are referenced in this specification. Quality System Standard ISO 9001 or TS-16949 NAVISTAR MPAPS P-9544 NAVISTAR IQR Quality Standard NAVISTAR MPAPS P-9503 NAVISTAR Sup

8、plier Packing and Shipping Std. D-13 CFR Title 29, Part 1910 NAVISTAR MPAPS GT-Paint FMVSS 302 NAVISTAR MPAPS GT-31 ASTM D 882 NAVISTAR MPAPS G-4517 ASTM D 903 NAVISTAR MPAPS P-9543 ASTM D2247 NAVISTAR MPAPS B-50 ASTM D3884 NAVISTAR Engineering Design Std. A-16 MPAPS G-7107 Interior Wood Grain Decor

9、ative Films 1706 This document is restricted and may not be sent outside Navistar Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar Inc. JUNE 2017 Page 2 of 5 4.0 REQUIREMENTS 4.1 Appearance The film shou

10、ld be of uniform construction and must conform to color, gloss, texture and/or printed pattern of the master samples of the pre-production material originally approved and on file in the Integrated Product Development (IPD) Industrial Design Department. 4.1.1 Gloss The film will exhibit a 60 gloss v

11、alue of 90 minimum, unless otherwise indicated on the engineering print or with written approval of Integrated Product Development (IPD) Industrial Design Department, when measured in accordance with MPAPS GT-Paint, section 6B. In all cases, the maximum loss of gloss shall be 20 points, after exposu

12、re to the ultraviolet and condensing humidity exposures listed in the Table on page 3. 4.1.2 Orange Peel The film will exhibit a min orange peel rating of 3.0 as measured in accordance with MPAPS GT-Paint, section 29. 4.2 Adhesive When specified as a pressure-sensitive film for plant application, an

13、 adhesive shall be uniformly applied to the backside of the film and the adhesive will meet all requirements of this specification. It shall have a low initial tack and shall not corrode or etch the surface to which the film is applied. It shall have sufficient bond strength to permit normal handlin

14、g immediately after application. 4.3 Release Backing The adhesive shall be protected with an easy release, moisture-resistant liner. The backing liner shall have sufficient strength to protect the adhesive film during shipment and handling, and it shall not break, tear, chip, or peel. The liner shal

15、l release evenly and cleanly during removal from the adhesive film. 4.4 Film Thickness (Excluding Backing) Type I Type III Type V Type VI Film Thickness 0.25 0.05 mm 0.5 0.1 mm 0.83 0.15 mm TBD TBD To be determined, please report result. 4.5 Property and Performance Requirements Material shall meet

16、all of the requirements of this section unless specifically excluded. Test samples shall be prepared to as closely match production materials, methods and conditions as possible. When possible, sets of duplicate test materials shall be prepared at the minimum and maximum production condition. 4.5.1

17、Tensile Strength and Elongation 4.5.1.1 Method: ASTM D-882, Method A, Sample Size: 25 x 150 mm (1 x 6 in); Gage Length: 50 mm (2 in); Jaw Spacing: 100 mm (4 in); Speed: 50 mm/min (2 in/min) MPAPS G-7107 Interior Wood Grain Decorative Films 1706 This document is restricted and may not be sent outside

18、 Navistar Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar Inc. JUNE 2017 Page 3 of 5 4.5.1.2 Required: Type I Type III Type V Type VI Tensile Strength MPa min 14 TBD 20 TBD Elongation % 50 TBD 40 TBD TB

19、D = To be determined, please report result. 4.5.2 Adhesion 4.5.2.1 Method: Peel Strength per ASTM D-1000, Method A (See Test Methods, Section 4.6) for Types I, III, V and VI and MPAPS GT-Paint, section 5A for Types II and IV tested after exposure to the conditions listed below. 4.5.2.2 Required: The

20、 materials shall not exhibit any cracking, checking, discoloration, clouding, deterioration, change in hardness or loss of adhesion after any of the following environmental tests. The materials shall meet the minimum adhesion requirements listed and exhibit no more than 4% shrinkage or expansion. Ad

21、hesion Test Conditions and Requirements Condition Type I Type III Type V Type VI Initial (20 minutes after application) 2200 N/m 250 N/m 250 N/m 250 N/m Room Temperature (48 hours after application) 2800 N/m 350 N/m 350 N/m 350 N/m Condensing Humidity: 100% at 38C (100F) for 250 hours 300 N/m 300 N/

22、m 300 N/m 300 N/m Heat Aging: 78C (175F) for 250 hours 1300 N/m 300 N/m 300 N/m 300 N/m Water Resistance: Immerse in distilled water at room temp. for 168 hours. 1300 N/m 300 N/m 300 N/m 300 N/m Fluorescent UV per MPAPS GT-31, Method D for 500 hours 1400 N/m 300 N/m 300 N/m 300 N/m Xenon Arc Weather

23、ometer Perform test per MPAPS GT-31, Method A Interior Cycle (2500 kJ/M2) (1) 300 N/m 300 N/m 300 N/m 300 N/m (1) These two weathering tests are considered alternates. Only one test needs to be performed and reported. MPAPS G-7107 Interior Wood Grain Decorative Films 1706 This document is restricted

24、 and may not be sent outside Navistar Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2017 by Navistar Inc. JUNE 2017 Page 4 of 5 4.5.3 Abrasion Resistance 4.5.3.1 Method: Taber Abrader per ASTM D3884; CS-10 wheel with

25、a 500 g load for 500 cycles. 4.5.3.2 Required: There shall be no appreciable effect on pattern or color in the abraded area and the weight change of the sample shall not exceed 0.200 grams. 4.5.4 Flammability Resistance Must meet the requirements of MPAPS P-9544 and FMVSS 302. 5.0 QUALITY 6.0 QUALIF

26、ICATION Engineering qualification of sources is required in advance of production shipments. Samples shall be accompanied by test data certifying that all requirements of the specification have been met. Suppliers shall submit samples for approval of finish, luster, color and appearance to the Navis

27、tar Industrial Design Group. Upon approval, styling master samples denoting the minimum level of acceptable appearance quality shall be developed and retained by the supplier and the quality department of each using NAVISTAR facility. 6.1 Quality Control Plan A Quality Control Plan for products supp

28、lied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for management by statistical process control.* *

29、Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 7.0 SOURCE APPROVAL AND QUALITY CONTROL 7.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO

30、9001 Quality System Requirements. NAVISTAR will also accept TS-16949 registration as long as the supplier can also fulfill all AIAG PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an accredited registrar and must furni

31、sh copies of registration certificates to their Corporate Buyer upon request. 7.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No changes in formulation or processing

32、practices are permitted without approval. In the event that changes in material, properties, MPAPS G-7107 Interior Wood Grain Decorative Films 1706 This document is restricted and may not be sent outside Navistar Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are

33、 required to assume all patent liability. 2017 by Navistar Inc. JUNE 2017 Page 5 of 5 processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test d

34、ata indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 7.3 Process Control The supplier shall either, perform an

35、d report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties. The part supplier and the quality con

36、trol manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 8.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Supplier Packing and Shipping Standard D-13. Parts shall be packaged so as to avoid any damage in

37、 shipment detrimental to the appearance of the part. 9.0 DESIGNATION ON DRAWINGS Example of note to use on drawings: Interior Wood Grain Film per MPAPS G-7107 Type I, III, V or VI. 10.0 TECHNICAL INFORMATION For further information, related to the technical content of this specification, contact: Su

38、ppliers may purchase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Markit Inc. 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ REVISION HISTORY Revision Level Change Approved by Date Approved 1706 Converted to MPAPS; Editorial Changes R. Goluch 6/21/2017 .