NAVISTAR MPAPS B-44-2016 Coolant Concentrate Ethylene Glycol Base for Engines Requiring GM6277M and or Ford WSS-M97B44-D Approval.pdf

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1、This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 1 of 6 NAVISTAR, INC. Material, Parts, and Process Specification

2、s (MPAPS) NUMBER: MPAPS B-44 Former Designation: CEMS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval CURRENT REV No.: 1610 DATE: Oct. 2016 WRITTEN/EDITED BY: H. DeBaun APPROVED BY: R. Goluch SUPERSEDES: Rev 1412 December 2014 PR

3、INTED COPIES OF THIS DOCUMENT MUST BE VERIFIED FOR CURRENT REVISION This specification may involve hazardous materials, equipment, and procedures. This specification does not purport to address all of the safety issues associated with its use. The user is responsible to consult appropriate safety an

4、d health practices and to determine the applicability of regulatory limits prior to use. 1.0 APPLICATION This specification covers general requirements for ethylene glycol base coolant suitable for factory fill of Navistar products requiring coolant meeting GM6277M and/or Ford WSS-M97B44-D, and also

5、 for sale under the DEX-COOL trademark. 2.0 SCOPE The specification covers coolant used in factory fill for products requiring coolant that meets GM6277M and/or Ford WSS-M97B44-D. This coolant is also merchandised by the Navistar Parts Marketing Operation. 2.1 Restricted Chemical Substances Effectiv

6、e January 1, 2007, all product supplied to the requirements of this specification must comply with the requirements of the MPAPS B-50 specification. 3.0 REFERENCE DOCUMENTS Unless otherwise specified, the latest issue of all referenced standards shall apply. The following Specifications, Standards,

7、and Regulations are referenced in this specification. Quality Standard ISO 9001 or TS-16949 ASTM D1122 ASTM D3306 NAVISTAR Packing and Shipping Std. D-13 ASTM D1123 ASTM D3634 CFR Title 29, Section 1910 ASTM D1177 ASTM D4340 NAVISTAR MPAPS B-50 ASTM D1287 ASTM D6129 ASTM D92 ASTM D1384 ASTM D6130 AS

8、TM D1119 ASTM D1881 ASTM E1177 ASTM D1120 ASTM D1882 GM6277M ASTM D1121 ASTM D2809 WSS-M97B44-D 4.0 CLASSIFICATION OR DESIGNATION The engine coolant covered in this specification is a long life ethylene glycol based coolant, with organic additives. 5.0 REQUIREMENTS Material purchased to this specifi

9、cation will conform to the requirements shown in Table 1, ASTM D3306, GM6277M, and Ford WSS-M97B44-D. 5.1 Compatibility: Mixture in any concentration with other products found satisfactory under this specification will not adversely affect the performance unless the engine or owners manual states ot

10、herwise. NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Sup

11、pliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 2 of 6 5.2 Purity: The material purchased to this specification will be substantially free from suspended matter and will not have an objectionable odor. 5.3 Storage: Material supplied to the requirements of

12、 this specification will have a minimum storage life of one year. 6.0 QUALITY Products purchased under this specification will be ethylene glycol base antifreezes suitable for the use intended. Suppliers will qualify their products for use in all parts of the country in which they are intended to be

13、 sold. 6.1 Dilution: 6.1.1 Aftermarket Product: Water used to dilute the coolant system will be fully deionized or distilled. 6.1.2 Production Product: Water used to dilute the coolant system will be fully deionized or distilled, unless otherwise approved by the Quality Control Department of the usi

14、ng Plant, Materials Engineering, and by the vendor. 7.0 QUALIFICATION Engineering qualification of sources is required in advance of production shipments. When requested by Purchasing & Logistics, the supplier will furnish samples to Materials Engineering for engineering qualification which includes

15、 approval by the controlling engineering departments, including performance tests as required. Material submitted for qualification will be accompanied by detailed test information and also by certification that the material meets all requirements of this specification. 7.1 Quality Control Plan A Qu

16、ality Control Plan for products supplied to the requirements of this specification will be established by mutual agreement between NAVISTAR and the supplier. Unless specific exception is noted, the following characteristics, where applicable*, shall be included in the plan as features for management

17、 by statistical process control.* * Other characteristics for inclusion in the control plan may be specified on the engineering drawing and/or purchase order. * See NAVISTAR Engineering Design Standard A-16 8.0 METHODS OF TEST 8.1 Refer to Section 12.0 for information on obtaining copies of Navistar

18、 specifications. 8.2 Code of Federal Regulations (CFR) is printed in the Federal Register available from the United States Government Printing Office in Washington, D.C. Note: Copies of the CFR are often available in local public libraries. 8.3 ASTM Standards are available from: American Society for

19、 Testing and Materials, 1916 Race Street, Philadelphia, PA 19103 (website: http:/www.astm.org ) 9.0 SOURCE APPROVAL AND QUALITY CONTROL 9.1 Supplier Requirements All suppliers to NAVISTAR are required to be registered to ISO 9001 Quality System Requirements. NAVISTAR will also accept TS-16949 regist

20、ration as long as the supplier can also fulfill all AIAG Specific Gravity NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or repr

21、oduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 3 of 6 PPAP (Production Part Approval Process) documentation and approval requirements. Suppliers must maintain their certification with an ac

22、credited registrar and must furnish copies of registration certificates to their Corporate Buyer upon request. 9.2 Approval Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all respects to those samples which were approved by the purchaser. No chan

23、ges in formulation or processing practices are permitted without approval. In the event that changes in material, properties, processing practices, construction, color, or labeling of the product are required, the supplier shall notify NAVISTAR Materials Engineering and Purchasing and Supplier Devel

24、opment of the proposed change(s). Test data indicating conformance to all requirements of this specification, test samples, and new or amended or updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be submitted with the request for change. 9.3 Process Contr

25、ol The supplier shall either perform and report results of tests on specific lots of parts produced using ISO 9001 or TS-16949 guidelines, or provide statistical evidence of the lot having been produced in a state of statistical control and with a process capable of providing all required properties

26、. The part supplier and the quality control manager of the using NAVISTAR plant may determine testing and reporting requirements on specific products. 10.0 SHIPPING AND HANDLING Shipping and identification shall be in accordance with NAVISTAR Packing and Shipping Standard D-13. Parts shall be packag

27、ed so as to avoid any damage in shipment detrimental to the appearance of the part. 10.1 Bulk Delivery: When delivered in bulk quantities, the container in which the material is shipped will be marked clearly with the following information: designation, name of supplier, formula number or code and b

28、atch number. The markings will be at least 1 inch (25mm) high. 10.2 Retail Packaging: When packing in small containers for retail sale, containers will be approved by the Parts Marketing Division of the Parts Operation. Individual containers will be identified with manufacturer and date, as instruct

29、ed by the Parts Marketing Division. 11.0 DESIGNATION ON DRAWINGS Example of note to use on drawings: Long life coolant concentrate, ethylene glycol base, MPAPS B-44 12.0 TECHNICAL INFORMATION For further information related to the technical content of this specification, contact: Suppliers may purch

30、ase controlled copies of this specification by contacting: Materials Engineering and Technology Dept. 10400 W. North Avenue Melrose Park, IL 60160 E-mail: MaterialsEngineeringN IHS Markit 15 Inverness Way East Englewood CO 80112-5776 Phone: 1-800-854-7179 E-mail: AutomotiveIHS.com Website: http:/ NU

31、MBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are

32、required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 4 of 6 A.0 GENERAL INFORMATION REVISION HISTORY Revision Level Change Approved by Date Approved 1412 Updated to new MPAPS format. Changed corrosion test to standard industry ASTM D1384 test method. Editorial changes. R

33、. Goluch 1610 Updated to reflect that the coolant can be used in more than just gasoline engines. R. Goluch NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISION: 1610 This document is restricted and may not be s

34、ent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 5 of 6 Table 1 Property Requirements PROPERTY SPECIFICATION LIMIT TEST DESIGNATION (ASTM unless otherwise sp

35、ecified) Color Orange Visual Specific Gravity, 60/60 F (16C) 1.11 1.14 D1122 Boiling Point, min F 325 D1120 C 163 Freezing Point, max (50% solution) F -34 D1177 C -37 pH 100% (as received) 7.0 - 9.0 D1287 50% solution 7.0 - 9.0 Reserve Alkalinity, ml, min Report Titration Curve D1121 Flash Point, mi

36、n F 240 D92 C 116 Ash Content, % max 5.0 D1119 Ethylene Glycol Must meet Type EG-1 E1177 Water, %, max 5.0 D1123 Foam Test volume at 190F 2F (88C), ml, max 150 D1881 break time, sec. max 5 Corrosion, Wt Change, mg max, 50% Solution 25.0 D1384 Silicate Content, % Max (measured as silicon) .002 D6129

37、or D6130 Chloride, ppm, max 25 D3634 NUMBER: MPAPS B-44 TITLE: Coolant Concentrate, Ethylene Glycol Base, for Engines Requiring GM6277M and/or Ford WSS-M97B44-D Approval REVISION: 1610 This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corpor

38、ate Technical Standards. Suppliers are required to assume all patent liability. 2016 by Navistar, Inc. OCTOBER 2016 Page 6 of 6 TABLE 1 PROPERTY REQUIREMENTS (Continued) PROPERTY SPECIFICATION LIMIT TEST DESIGNATION (ASTM unless otherwise specified) Water Pump Cavitation Erosion-Corrosion Rating, mi

39、n. 8 D2809 Corrosion of Aluminum at Heat Rejecting Surfaces, mg/cm2/wk, max 1.0 D4340 Effect On Vehicle or Engine Finish No Adverse Effect D1882 Effect on Nonmetals No Adverse Effect To be established* Hot Surface Scaling and Deposit * To be established* * Test methods are under development. Until a formal method is established, values will be determined by accepted chemical analysis techniques. * Products must contain additives to minimize hot surface scaling deposits caused by hard water.