MSS SP-60-2012 Connecting Flange Joints between Tapping Sleeves and Tapping Valves.pdf

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1、 MSS SP-60-2012 Connecting Flange Joints between Tapping Sleeves and Tapping Valves Standard Practice Developed and Approved by the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Park Street, NE Vienna, Virginia 22180-4602 Phone: (703) 281-6613 Fax: (703) 281-6671

2、 E-mail: standardsmss-hq.org MSS www.mss-hq.org MSS STANDARD PRACTICE SP-60 i This MSS Standard Practice was developed under the consensus of MSS Technical Committees 112 and the MSS Coordinating Committee. The content of this Standard Practice is the resulting efforts of competent and experienced v

3、olunteers to provide an effective, clear, and non-exclusive standard that will benefit the industry as a whole. This MSS Standard Practice describes minimal requirements and is intended as a basis for common practice by the manufacturer, the user, and the general public. The existence of an MSS Stan

4、dard Practice does not in itself preclude the manufacture, sale, or use of products not conforming to the Standard Practice. Mandatory conformance to this Standard Practice is established only by reference in other documents such as a code, specification, sales contract, or public law, as applicable

5、. MSS has no power, nor does it undertake, to enforce or certify compliance with this document. Any certification or other statement of compliance with the requirements of this Standard Practice shall not be attributable to MSS and is solely the responsibility of the certifier or maker of the statem

6、ent. “Unless otherwise specifically noted in this MSS Standard Practice, other standards documents referred to herein are identified by the date of issue that was applicable to this Standard Practice at the date of issue of this Standard Practice (see Annex A). This Standard Practice shall remain si

7、lent on the applicability of those other standards of prior or subsequent dates of issue even though applicable provisions may not have changed.” By publication of this Standard Practice, no position is taken with respect to the validity of any potential claim(s) or of any patent rights in connectio

8、n therewith. MSS shall not be held responsible for identifying any patent rights. Users are expressly advised that determination of patent rights and the risk of infringement of such rights are entirely their responsibility. In this Standard Practice, all text, notes, annexes, tables, figures, and r

9、eferences are construed to be essential to the understanding of the message of the standard, and are considered normative unless indicated as “supplemental”. All appendices, if included, that appear in this document are construed as “supplemental”. Note that supplemental information does not include

10、 mandatory requirements. U.S. customary units in this Standard Practice are the standard; the (SI) metric units are for reference only. Substantive changes in this 2012 edition are flagged by parallel bars as shown on the margins of this paragraph. The specific detail of these changes may be determi

11、ned by comparing the material flagged with that in the previous edition. Non-toleranced dimensions in the Standard Practice are nominal, and, unless otherwise specified, shall be considered “for reference only“. Excerpts of this Standard Practice may be quoted with permission. Credit lines should re

12、ad Extracted from MSS SP-60-2012 with permission of the publisher, Manufacturers Standardization Society of the Valve and Fittings Industry. Reproduction and/or electronic transmission or dissemination is prohibited under copyright convention unless written permission is granted by the Manufacturers

13、 Standardization Society of the Valve and Fittings Industry Inc. All rights reserved. Originally Published: June 1960 Current Edition Approved: April 2011 Current Edition Published: May 2012 MSS is a registered trademark of the Manufacturers Standardization Society of the Valve and Fittings Industry

14、, Inc. Copyright , 2012 by Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. Printed in U.S.A. MSS STANDARD PRACTICE SP-60 ii TABLE OF CONTENTS SECTION PAGE PURPOSE 1 1 SCOPE . 1 2 DEFINITIONS 1 3 PRESSURE-TEMPERATURE RATING . 2 4 FLANGE DIMENSIONS 2 5 FLANGE ALIGNMENT .

15、 2 6 FLANGE GASKET . 2 TABLE 1 Recess in Tapping Sleeve Flange 3 2 Raised Face or Lip of Tapping Valve 4 FIGURE 1 Tapping Components . 2 ANNEX A Referenced Standards and Applicable Dates . 5 MSS STANDARD PRACTICE SP-60 1 PURPOSE The purpose of this Standard Practice is to prevent interface and inter

16、ference problems between tapping sleeves and tapping valves through the use of a positioning recess and mating raised face of the connecting flanges between tapping sleeves and tapping valves. The recess and raised face serve to ensure proper alignment of the tapping valve onto the tapping sleeve bu

17、t do not affect the strength or the tightness of the joint. 1. SCOPE 1.1 This Standard Practice establishes flange and gasket dimensions which define the interface between tapping sleeves and tapping valves. 1.2 This Standard Practice establishes dimensions for these special connecting flanges and g

18、askets of nominal sizes from NPS 2 through NPS 60 (DN 50 through DN 1500) for water and sewerage systems. 1.3 This Standard Practice establishes pressure-temperature ratings for the connecting flanges. 2. DEFINITIONS (Reference Figure 1 Illustration) 2.1 Joint The “interface” or connecting point bet

19、ween sleeves and tapping valves will be abbreviated as “joint” in this Standard Practice. 2.2 Main A pipe used in a water or sewerage system for distribution of water or collection of sewage. 2.3 Manufacturer The party producing products in accordance with this Standard Practice. 2.4 NPS Indicates “

20、Nominal Pipe Size” (U.S customary). A standard size identification number, not necessarily an actual dimension. The (SI) metric-based equivalent is called DN or “diametre nominel“. Guidelines for (SI) metric data may be found in MSS SP-86. 2.5 Purchaser The party entering into a contract or agreemen

21、t to purchase products manufactured in accordance with this Standard Practice. 2.6 Tapping Machine A machine (also known as a drilling machine) used to cut a hole into an existing pressurized or non-pressurized main through the use of a tapping sleeve and tapping valve. The tapping machine is equipp

22、ed with a cutter, which extends through the waterway of the tapping valve and sleeve branch to cut the hole into the main and remove the cut-out piece (coupon) upon retraction of the cutter. The tapping valve can then be closed to seal the branch connection while the tapping machine is removed from

23、the valve and the branch pipeline is connected to the tapping valve. 2.7 Tapping Sleeve A fitting that can be assembled onto an existing main to make a branch or “tee” connection to the main with a tapping valve and tapping machine, without interruption of service. Tapping sleeves can be referenced

24、in MSS SP-111 and MSS SP-124. 2.8 Tapping Valve A special gate valve designed with end connections to provide a waterway opening clearance for tapping operations, as well as proper alignment and positioning of a tapping sleeve, valve, and tapping machine. 2.9 Other definitions may be found in MSS SP

25、-96. CONNECTING FLANGE JOINTS BETWEEN TAPPING SLEEVES AND TAPPING VALVES MSS STANDARD PRACTICE SP-60 2 3. PRESSURE-TEMPERATURE RATING Flange ratings of tapping sleeves and tapping valves covered by this Standard Practice shall be limited to, as applicable, the pressure-temperature rating shown in AS

26、ME B16.1, Class 125, or the pressure ratings of AWWA C110/A21.10, or AWWA C111/A21.11. 4. FLANGE DIMENSIONS 4.1 The flange of the tapping sleeve and the flange of the tapping valve, which form the connecting joint, shall be in accordance with the dimensions in Tables 1 and 2, respectively. Dimension

27、s are provided for two types of tapping sleeve/valve connections, Type “M“ and Type “U“. 4.2 Flange diameter and bolt hole dimensions(a)shall be in accordance with the requirements of ASME B16.1, Class 125, or AWWA C110/A21.10. 4.3 See MSS SP-113 for dimensions that define the connecting flange join

28、t between tapping machines and tapping valves in sizes from NPS 2 through NPS 60. Note: (a) The flange diameters and bolt hole dimensions of ASME and AWWA flanges are identical in the equivalent sizes. 5. FLANGE ALIGNMENT 5.1 The end flange of the tapping valve which forms a joint with the tapping s

29、leeve must be parallel to and concentric with the opposite flange and concentric with the waterway to provide proper alignment for the tapping operation. 5.2 The raised face of the tapping valve and recess of the tapping sleeve must be concentric with the bolt hole pattern of their respective flange

30、s to provide proper alignment between the tapping valve and tapping sleeve. 6. FLANGE GASKET 6.1 The flange gasket used between the tapping sleeve and tapping valve must have an inside diameter large enough to fit over the raised lip of the tapping valve. 6.2 A ring type or full face gasket with a s

31、pecial inside diameter may be used; however, it should be noted that a full face gasket may require higher bolt torque for sealing. FIGURE 1 Fitting Consolidation Gap Allowance (For Illustration Only) MSS STANDARD PRACTICE SP-60 3 TABLE 1 Recess in Tapping Sleeve Flange NPS Type Diameter (A) Depth (

32、B) Inches Millimeters Inches Millimeters Tolerance Tolerance +.031 -.000 +.79 -0.00 +.047 -0.016 +1.19 -0.41 2 3 4 6 8 10 12 “MSS Standard“ “MSS Standard“ “MSS Standard“ “MSS Standard“ “MSS Standard“ “MSS Standard“ “MSS Standard“ 3.016 4.016 5.016 7.016 9.016 11.016 13.016 76.61 102.01 127.41 178.21

33、 229.01 279.81 330.61 0.188 0.219 0.250 0.312 0.312 0.312 0.312 4.78 5.56 6.35 7.93 7.93 7.93 7.93 14 “M“ “U“ 15.281 15.016 388.14 381.41 0.312 0.312 7.93 7.93 16 “M“ “U“ 17.281 17.016 438.94 432.21 0.312 0.312 7.93 7.93 18 “M“ “U“ 19.500 19.016 495.30 483.01 0.312 0.312 7.93 7.93 20 “M“ “U“ 21.500

34、21.016 546.10 533.81 0.312 0.312 7.93 7.93 24 “M“ “U“ 25.500 25.016 647.70 635.41 0.312 0.312 7.93 7.93 30 “U“ 31.016 787.81 0.578 14.68 36 “U“ 37.016 940.21 0.578 14.68 42 “U“ 43.516 1105.31 0.578 14.68 48 “U“ 49.516 1257.71 0.578 14.68 54 “U“ 55.516 1410.11 0.578 14.68 60 “U“ 61.516 1562.51 0.578

35、14.68 MSS STANDARD PRACTICE SP-60 4 TABLE 2 Raised Face or Lip of Tapping Valve NPS Type Diameter (C) Height (D) Inches Millimeters Inches Millimeters Tolerance Tolerance +.000 -0.031 +0.00 -0.79 0.016 0.41 2 3 4 6 8 10 12 “MSS Standard“ “MSS Standard“ “MSS Standard“ “MSS Standard“ “MSS Standard“ “M

36、SS Standard“ “MSS Standard“ 2.984 3.984 4.984 6.984 8.984 10.984 12.984 75.79 101.19 126.59 177.39 228.19 278.99 329.79 0.156 0.187 0.188 0.250 0.250 0.250 0.250 3.96 4.78 4.78 6.35 6.35 6.35 6.35 14 “M“ “U“ 15.250 14.937 387.35 379.40 .250 .250 6.35 6.35 16 “M“ “U“ 17.250 16.937 438.15 430.20 .250

37、.250 6.35 6.35 18 “M“ “U“ 19.469 18.937 494.51 481.00 .250 .250 6.35 6.35 20 “M“ “U“ 21.469 20.937 545.31 531.80 .250 .250 6.35 6.35 24 “M“ “U“ 25.469 24.937 646.91 633.40 .250 .250 6.35 6.35 30 “U“ 30.937 785.80 .516 13.11 36 “U“ 36.937 938.20 .516 13.11 42 “U“ 43.437 1103.30 .516 13.11 48 “U“ 49.4

38、37 1255.70 .516 13.11 54 “U“ 55.437 1408.10 .516 13.11 60 “U“ 61.437 1560.50 .516 13.11 MSS STANDARD PRACTICE SP-60 5 ANNEX A Referenced Standards and Applicable Dates This Annex is an integral part of this Standard Practice and is placed after the main text for convenience. Standard Name Descriptio

39、n: ASME; ANSI/ASME B16.1-2010 Gray Iron Pipe Flanges and Flanged Fittings: Classes 25, 125, and 250 AWWA; ANSI/AWWA C110/A21.10-08 Ductile-Iron and Gray-Iron Fittings for Water C111/A21.11-07 Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings MSS SP-86-2009 Guidelines for Metric Data i

40、n Standards for Valves, Flanges, Fittings, and Actuators SP-96-2011 Guidelines on Terminology for Valves and Fittings SP-111-2012 Gray-Iron and Ductile-Iron Tapping Sleeves SP-113-2012 Connecting Joints between Tapping Machines and Tapping Valves SP-124-2012 Fabricated Tapping Sleeves The following

41、organizations appear in the above list: ANSI American National Standards Institute, Inc. 25 West 43rdStreet, Fourth Floor New York, NY 10036-7406 ASME American Society of Mechanical Engineers (ASME International) Three Park Avenue New York, NY 10016-5990 AWWA American Water Works Association 6666 We

42、st Quincy Avenue Denver, CO 80235-3098 MSS Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. 127 Park Street, NE Vienna, VA 22180-4602 Listing of MSS Standard Practices (as of May, 2012) TITLE SP-6-2012 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-E

43、nd Flanges of Valves and Fittings SP-9-2008 Spot Facing for Bronze, Iron and Steel Flanges SP-25-2008 Standard Marking System for Valves, Fittings, Flanges, and Unions SP-42-2009 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends (Classes 150, 300 & 600) SP-43-20

44、08 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications (Incl. 2010 Errata Sheet) SP-44-2010 Steel Pipeline Flanges (incl. 2011 Errata Sheet) SP-45-2003 (R 2008) Bypass and Drain Connections SP-51-2012 Class 150LW Corrosion Resistant Flanges and Cast Flange

45、d Fittings SP-53-1999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components Magnetic Particle Examination Method SP-54-1999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping C

46、omponents Radiographic Examination Method SP-55-2011 Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components Visual Method for Evaluation of Surface Irregularities (ANSI-approved American National Standard) SP-58-2009 Pipe Hangers and Supports Materials, Design

47、, Manufacture, Selection, Application, and Installation (incorporates content of SP-69, 77, 89, and 90) (ANSI-approved American National Standard) SP-60-2012 Connecting Flange Joints between Tapping Sleeves and Tapping Valves SP-61-2009 Pressure Testing of Valves SP-65-2012 High Pressure Chemical In

48、dustry Flanges and Threaded Stubs for Use with Lens Gaskets SP-67-2011 Butterfly Valves SP-68-2011 High Pressure Butterfly Valves with Offset Design SP-69-2003 Pipe Hangers and Supports Selection and Application (ANSI-approved American National Standard) SP-70-2011 Gray Iron Gate Valves, Flanged and

49、 Threaded Ends SP-71-2011 Gray Iron Swing Check Valves, Flanged and Threaded Ends SP-72-2010a Ball Valves with Flanged or Butt-Welding Ends for General Service SP-75-2008 Specification for High-Test, Wrought, Butt-Welding Fittings SP-78-2011 Gray Iron Plug Valves, Flanged and Threaded Ends SP-79-2011 Socket Welding Reducer Inserts SP-80-2008 Bronze Gate, Globe, Angle, and Check Valves SP-81-2006a Stainless Steel, Bonnetless, Flanged Knife Gate Valves SP-83-2006 Class 3000 Steel Pipe Unions Socket Welding and Threaded SP-85-2011 Gray Iron Globe & Angle Valves, Flanged and