ISA RP60 4-1990 Documentation for Control Centers《控制中心用文件材料》.pdf

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1、Documentation forControl CentersApproved 4 June 1990ISARP60.41990RECOMMENDED PRACTICEISA The Instrumentation,Systems, andAutomation Society TMCopyright 1990by the Instrument Society of America. All rights reserved. Printed in the UnitedStates of America. No part of this publication may be reproduced

2、, stored in a retrieval system, ortransmitted in any form or by any means (electronic, mechanical, photocopying, recording, orotherwise), without the prior written permission of the publisher.ISA67 Alexander DriveP.O. Box 12277Research Triangle Park, North Carolina 27709ISARP60.41990, Documentation

3、for Control CentersISBN 1-55617-190-0ISA-RP60.4-1990 3PrefaceThis preface is included for informational purposes and is not part of ISA-RP60.4-1990.This recommended practice has been prepared as part of the service of ISA toward a goal of uniformity in the field of instrumentation. To be of real val

4、ue, this document should not be static, but should be subject to periodic review. Toward this end, the Society welcomes all comments and criticisms, and asks that they be addressed to the Secretary, Standards and Practices Board, ISA, 67 Alexander Drive, P. O. Box 12277, Research Triangle Park, NC 2

5、7709, Telephone (919) 549-8411, e-mail: standardsisa.org. The ISA Standards and Practices Department is aware of the growing need for attention to the metric system of units in general, and the International System of Units (SI) in particular, in the preparation of instrumentation standards. The Dep

6、artment is further aware of the benefits to U.S.A. users of ISA standards of incorporating suitable references to the SI (and the metric system) in their business and professional dealings with other countries. Toward this end, this Department will endeavor to introduce SI-acceptable metric units in

7、 all new and revised standards to the greatest extent possible. The Metric Practice Guide, published by the Institute of Electrical and Electronics Engineers as ANSI/IEEE Std. 268-1982, and future revisions, will be the reference guide for definitions, symbols, abbreviations, and conversion factors.

8、 Certain metric units that are not a part of the SI system are in common accepted use. This recommended practice uses bar as a pressure measurement that is convertible to kilopascals by multiplying by 100.It is the policy of ISA to encourage and welcome the participation of all concerned individuals

9、 and interests in the development of ISA standards. Participation in the ISA standards-making process by an individual in no way constitutes endorsement by the employers of the individual, of the Instrument Society of America, or of any of the standards that ISA develops.The information contained in

10、 the preface, footnotes, and appendices is included for information only and is not a part of this recommended practice.This recommended practice is one of a series that constitutes the control center standard, ISA-S60. The individual sections provide continuity of presentation, convenience of refer

11、ence, and flexibility of revision. The complete standard consists of the following sections:SECTION TITLE SCOPERP-60.1 Control Center Facilities Guide for preparation of engineeringdesigns and specifications for controlcenter facilities.dRP60.2* Control Center Design Design methods and terminologyGu

12、ide and Terminology used in the specification of controlcenter facilities.RP60.3 Human Engineering of Design concepts accommodating Control Centers mans physiological and psychologicalcapabilities.RP60.4 Documentation for Guide to the documentation Control Centers associated with control center spec

13、ifications.4 ISA-RP60.4-1990dRP60.5* Control Center Guide to the use of available graphic Graphic Displays display techniques.RP60.6 Nameplates, Tags, and Guide to the methods of identification Labels for Control of control center equipment and parts.CentersRP60.7 Control Center Guide to control cen

14、ter profiles, Construction fabrication and finish methods, andenclosure selection.RP60.8 Electrical Guides for Design concepts for control center Control Centers electrical requirements.RP60.9 Piping Guide for Design concepts for control center Control Centers piping requirements.dRP60.10* Control C

15、enter Guide to the methods of inspection Inspection and Testing andtesting prior to control centeracceptance.dRP60.11* Crating, Shipping, and Guide to available methods for control Handling for center crating, shipping, and Control Centers handling.*Draft Recommended Practice. For additional informa

16、tion on the status of this document, contact ISA Headquarters.The persons listed below served as active members of the SP60 Control Centers Committee for the major share of its working period.NAME COMPANYR. W. Borut, Chairman The M. W. Kellogg CompanyGeorge Erk, Secretary ConsultantH. S. Hopkins Uti

17、lity Products of ArizonaW. W. Aird Aird Telecom AssociatesA. R. Alworth (retired) Shell Oil CompanyC. D. Armstrong Tennessee Valley AuthorityF. Aured Silent Watchman CorporationB. W. Ball The Foxboro CompanyS. Boyer ESSO Plaza WestJ. H. Cusak Moore Products CompanyJ. M. Fertitta* RetiredC. H. Goding

18、 BIF/General SignalR. E. Hetzel Stauffer Chemical CompanyT. P. Holland Johnson Controls, Inc.- Panel UnitA. A. Kayser Malcom Pirnie Inc.R. Munz Mundix Control Center, Inc.H. R. Solk* Comsip Customline Corp.I. Stubbs Panelmatic Corp.*Chairman or Secretary EmeritusISA-RP60.4-1990 5M. J. Walsh The Foxb

19、oro CompanyW. J. Wylupek Moore Products CompanyThis recommended practice was approved for publication by the ISA Standards and Practices Board in June 1990:NAME COMPANYD. N. Bishop, Vice President Chevron, U.S.A. Inc.G. F. Bianchi ItalyH. D. Baumann H. D. Baumann Associates Ltd.N. L. Conger Fisher C

20、ontrols International, Inc.C. R. Gross Dow Chemical CompanyH. S. Hopkins Utility Products of ArizonaA. P. McCauley Chagrin Valley Controls, Inc.E. M. Nesvig ERDCO EngineeringR. D. Prescott Moore Products Co.D. E. Rapley Rapley Engineering ServicesR. H. Reimer Allen-Bradley CompanyJ. Rennie Factory M

21、utual Research Corp.W. C. Weidman Gilbert CommonwealthJ. R. Whetstone National Institute of Standards 2) Approval by the authorities having jurisdiction;3) Code compliance;4) Quality assurance, quality control;5) Bases of cost estimate, budget, and schedule;6) Basis of quotation;7) Basis of purchase

22、 contract;8) Support documentation for field installation, test, and calibration;9) Manufacturers test record;10) Basis of shipping damage claims;11) Performance guarantees;12) Basis of planning for future expansion, modification, or duplication;13) Documentation for microprocessor system configurat

23、ion (for example, shared displays, programmable controllers, and program documentation for data loggers and computer controls, etc.);14) Support documents for maintenance;15) Historical records;16) Data source and reference for operation instructions.ISA-RP60.4-1990 11Various sources of these docume

24、nts may be the user, designer, engineering contractor, control center fabricator, and instrument or device manufacturer. Since the extent of control center documentation is variable, it is recommended that a specific individual be assigned the responsibility and authority to determine which document

25、s are required, the quantity required, who will supply them, and the scheduled issue date.Changes to the documentation should be itemized to show who changed what, when, and why.4 SpecificationsControl center specifications should describe, in writing, every item that cannot be better described or d

26、efined graphically on drawings. By the time a control center design effort reaches the specification stage, many engineering decisions that contribute to the conceptual design of the specific control center have already been made.It is recommended that a conceptual design and functional description

27、be included for the benefit of those reading the specification to gain an insight that cannot be gleaned from the usual terse technical content. This information is for clarification only, and it should be noted that it is not a part of the bidding document.The specification must clearly define resp

28、onsibilities with respect to detail design of the control center, the equipment, and all subsystems and their components. Detailed instructions may be required for design approval procedures whereby the responsible party receives authority to proceed with the purchase and fabrication up to the next

29、approval stage.When manufacturing progress reports are required, their contents should be clearly defined in the specification. Photographs of manufacturing progress may be used to support the usual written reports.Approved revisions of the specification should be issued immediately while the revisi

30、ons are still fresh in memory; otherwise, important changes, even conceptual design changes, can be forgotten.4.1 Codes, standards, and practices. Compliance with national, state, and local regulations may require conformance with various specific codes. Good engineering practice also requires con-f

31、ormance with well established standards and practices. A partial list of possible applicable codes and standard practices is listed in Appendix A.Specification reference to a published standard in full, although better than no reference at all, usually is too general and may even lead to confusion b

32、ecause of multiple methods recommended by many standards. It is more precise to refer to specific paragraphs of the standard and describe how that paragraph applies (or is to be modified) for the specific control center.4.2 Instrument and equipment lists. Instruments and equipment that will be insta

33、lled in control centers are of three basic types:1) Tagged items (see 4.2.1);2) Untagged items (see 4.2.2);3) Fabricated items (see 4.2.3).12 ISA-RP60.4-1990The specification should include a list of instruments and equipment. It also should indicate who is to supply the instruments and equipment.4.

34、2.1 Tagged items4.2.1.1 The following are examples of tagged items:1) Indicating controllers;2) Recorders;3) Converters;4) Transducers;5) Receiver switches;6) Push buttons, status lights, selector switches, etc.;7) Prefabricated interconnecting cables.The list of tagged items should be specific and

35、identify every individual significant item that must be handled separately. Tagging will permit tracking items enroute and ease in recovery from storage. If an item is shipped to a fabricator in multiple pieces, each piece should be uniquely identified even if differentiated only by a suffix, e.g.,

36、FY123-A and FY-123-B. Refer to ANSI/ISA-S5.1-1984 for instrument tagging.4.2.1.2 The following are examples of information required to properly list tagged items:1) Tag number;2) Item function (e.g., MV/I converter);3) Item data sheet reference;4) Item purchase order reference;5) Manufacturer;6) Mod

37、el number;7) Service description;8) Drawing number of P9) Loop drawings;10) Serial number (if assigned);11) Location (e.g., Aux. Cab. No. 5).A typical instrument and equipment list is furnished in Appendix B.4.2.2 Untagged items4.2.2.1 Untagged items are interchangeable and can be tagged as a group.

38、 The following are examples of untagged items:1) Instrument shelves;2) Instrument racks;3) Computers and associated peripherals;ISA-RP60.4-1990 134) VDT displays, video station (VDT, keyboard, etc.);5) Power supplies, including uninterruptible power supply (UPS) systems;6) Terminal blocks;7) Relays;

39、8) Clocks;9) Programmable controller (if only one);10) Multiplexers;11) Input/output (I/O) racks.4.2.2.2 Untagged instruments and equipment are more difficult to control and track due to the lack of a unique identifying tag number. It is recommended that a general identification number be assigned t

40、o a group of like items. Equipment, once installed in the control center, may be assigned a unique tag number.The information required to properly identify untagged items may include the following:1) General identification;2) Purchase order reference;3) Functional description;4) Quantity;5) Manufact

41、urer;6) Model number;7) Serial number (if assigned).4.2.3 Fabricated items. The following are examples of fabricated items:1) Control center sections;2) Consoles;3) Auxiliary relay and equipment racks.It is recommended that fabricated items be assigned a general identification number. An ideal “brea

42、k point” for numbering fabricated items is at each break. This facilitates panel shop tracking and identification for shipment to the installation site. Also, this facilitates location of the control center components on the control center facility plan drawing.4.2.4 Shipping and receiving reports.

43、The instrument and equipment list should make provision for logging the shipment and receipt of the equipment and certified drawings. The control center manufacturer should be instructed in the method by which shipment and receipt ofequipment is reported to the user or purchaser. Instructions also s

44、hould be provided to cover damaged equip-ment.4.3 Graphics. ISA-S5.5 establishes symbols used on dynamic displays such as VDTs.Documentation for graphic displays should be sufficient to allow future modification of the displays using original materials, methods, symbols, and colors. Materials, when

45、not the fabricators standard, should be documented by listing manufacturer, material type, specification 14 ISA-RP60.4-1990number, thickness, surface finish, colors, etc., as applicable. Methods should be documented by listing the method of cutting the material, edge preparation, surface preparation

46、, and adhesive or fastener specification. The recommended adhesive solvent should also be listed.4.3.1 Symbols. Graphic symbols should be documented on dimensioned or scaled drawings. A list of all symbol engravings should be included. Colors should be documented by listing a man-ufacturers color or

47、 recognized standard color name or number.4.4 Identification. Identification for control centers is described in ISA-RP60.6, Nameplates, Labels, and Tags for Control Centers.Control center specifications should identify what items to tag, what materials to use, and the method of attachment for the t

48、ags. The identification plate material, color, surface finish, etc., should be specified. Methods of engraving, letters or numbers, and size of nameplates, as well as size and color of engraving, printing, etc., also should be included. A list of all nameplate engraving data should be included.4.5 C

49、onstruction. Additional documentation will be required in those cases where special vibration conditions must be considered, i.e., seismic or other vibrations. High humidity, limited accessibility, and other construction considerations will also require special documentation.4.5.1 Modularity and shipping sections. The modularity of a finished control center usually is dictated by shipping and handling considerations and intended future control center use. The signal interconnections between modular sections should be documented sufficiently for proper reconnection after install