GMKOREA EDS-T-3211-2012 Test Standard for Key Cylinder Assembly.pdf

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1、 ENGINEERING STANDARDS General Specification SUPERCEDED EDS-T-3211 Test Standard for Key Cylinder Assembly This standard may be applied only for current projects. It is Superceded for all future projects and replaced by CTS. A 4*$ 62|/H* 4G E:4 Note: 8 E:48t G8 =97 FF7 957%L+ , FG P-P Program .Bd# C

2、TS ) $4=F7 957F$ . Copyright 2012 General Motors Company All Rights Reserved February 2012 Originating Department: GM Korea Engineering Standards Page 1 of 6 Version : 4 1 Introduction Note: Nothing in this standard supersedes applicable laws and regulations. Note: In the event of conflict between t

3、he Korean and English language, the Korean language shall take precedence. 1.1 Purpose. This standard aims at evaluating the performance & durability of the key cylinder and assembly specifying the test procedure & specification. 1.2 Scope. This standard applies to the key cylinder assembly for pass

4、enger cars. 2 References Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. None 2.2 GM Standards/Specifications. EDS-T-7143 GMW3059 2.3 Additional References. None 3 Test Preparation and Evaluation 3.1 Resources. 3.1.1 Calibrat

5、ion. The test facilities and equipment shall be in good working order and shall have a valid calibration label. 3.1.2 Alternatives. Alternative test facilities and equipment may also be used. However, all measuring variables as specified in this standard shall be determined correctly with respect to

6、 their physical definition. 1 P7 :0 : ., E:48 6&F !7$ :4-8! 9I8x $4=F 3L 6$ . :0 : F67t 7568 18 88x 7 , F6* 72T8p) F$ . 1.1 +95 . 8 E:48t A 4*$ 62|/H* (Cylinder A-Key)8 2e# -C ! 2e8x D4Fd 88F 8p)2P , 4G 907 38%P E:48x 957F$ . 2.1 17 E:4 / . None 2.2 GM E:4 / . EDS-T-7143 GMW3059 2.3 dA E:4 / . None

7、3 4G :4/x -C D4 3.1 4G 88 . 3.1.1 9I . 4G 2X/x7t 8/x# 9P 2e#8x -PHLF 8TGF 9I Fx:8x J66 F$ . 3.1.2 $4= 3L$ . $4= 4G 42X0 8/x4 17%T 3L 8$ . ,) ! ., E:47 +d%P +& ?U9I -3L&8t , ,p*95 9I87 8 9IGF 9I%L66 F$ . GM KOREA ENGINEERING STANDARDS EDS-T-3211 Copyright 2012 General Motors Company All Rights Reserv

8、ed February 2012 Page 2 of 6 Version : 4 3.2 Conditions. 3.2.1 Test Conditions. Deviations from the requirements of this standard shall have been agreed upon. Such requirements shall be specified on component drawings, test certificates, reports, etc. 3.3 Safety. This standard may involve hazardous

9、materials, operations, and equipment. This standard does not propose to address all the safety problems associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior

10、to use. 3.4 Documentation. Samples of components or material released to this standard shall be tested for conformity with the requirements of this standard and approved by the responsible GM Department prior to the start of delivery of production level components or materials. Any change to the com

11、ponent or material, e.g., design, function, properties, manufacturing process and/or location of manufacture requires a new release of the product. It is the sole responsibility of the supplier to provide the customer, unsolicited, with documentation of any change or modification to the product/proc

12、ess, and to apply for a new release. If not otherwise agreed to, the entire verification test shall be repeated and documented by the supplier prior to start of delivery of the modified or changed product. In some cases, a shorter test can be agreed to between the responsible GM department and the s

13、upplier. 4 Requirements and Procedure 4.1 Sample Preparation. Samples must be greased according to requirements in drawings. 4.2 High Temperature Exposure. The sample must meet all test requirements after exposure to 100 E for 30 minutes and cooling to room temperature in the environment chamber. 4.

14、3 Operation Check (See Figure 1). 4.3.1 All moving parts of the sample must operate freely without binding and return to the normal position. 4.3.2 When a key is inserted to the sample to . 1 = . 2 = 5 Min., . 3 =6 Min., there must be no catching. 4.4 Corrosion. The sample must meet the requirements

15、 of 4.3 (Operation check) after 72 hours of salt spray testing conducted according to EDS-T-7143. Corrosion (red rust) of the return spring is allowed. 3.2 8-L 9 . 3.2.1 4G 9 . .,E:48p).Bd-6!#7 1F8t $-188 F8F6 F+ , 4)$+ , 4G 2e952P , .(2P&%7$+d%L66F$ . 3.3 6|987 $4F 7 9 . ., E:48t 88G ,p: , 86 , 8/x

16、 &%8x E FF 3L 8$ . ., E:48t 87 $4F 170 4)%P +& 6|98 ,l9P8 F8x 9P4F:# 6#$ . &d(2P 17 987 95FF 6|980 I 1B* 9DF , -18 9PF 728 957 7 .* 9IF# 8t ., E:4 1788 =y8 1F8$ . 3.4 : 2P* 9P) . 8 E:47 8F 9P%P .E8! 8*8 4G D8t ., E:47 9I%P 4G 8x 7 98x +94P6 F+ , 61 )= 987 GM :04 .2P8 388x -O6x6 F$ . .E8! 8*7 862P &H

17、88 , d# , 22e , 9P9 )9I ,* /D# 21:7t 4)%P 6&F -8($ -P2%T 7 49PE 4* 7F$ . )=8# +88 7= 7 .7t 14 68 9PE /21 )9I 18 - Gm8t P97 4F 2P* 9P)F6 F+ 4 9PE 4 4=8x F6 F$ . $* F84 6# F , )=8# P9 Gm8t -%P 9PE8 )= 987 98= : 4G 8x -L.) 3LFF 0* ,l2PGF6 F$ . 8. 77 86 GM :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ .

18、4 7 9 -C 4G 92 5q, D3 = 2 6q) A* 18F & , * G818 68 18%L66 F$ . 4.4 .4 . EDS-T-7143 7 &d( 703L.,h 4G 8x 7248 % 6| 44F G , 4G E8t 4.3F 9: G8 4G 8x +9F6 F$ . *Bh 3F8*8 .4 (95= )-P28t F7%P$ . GM KOREA ENGINEERING STANDARDS EDS-T-3211 Copyright 2012 General Motors Company All Rights Reserved February 201

19、2 Page 3 of 6 Version : 4 The samples that have undergone corrosion test must not be used for other tests. 4.5 Operating Efforts. Mount the sample to the vehicle or equivalent test equipment. The operating effort must meet the requirements in drawings. 4.5.1 Unlock/Lock Moment. Measure the initial o

20、perating effort and the full operating effort. 4.5.2 Insertion/withdrawal force. 4.5.3 Measure the initial operating effort and the full operating effort of the dust cover. 4.5.4 Measure the insertion and withdrawal force of the key. 4.6 Strength Test (See Figures 1 & 2). Mount the sample to the veh

21、icle or equivalent test equipment. 4.6.1 The key cylinder must show no sign of fracture or operational abnormality when a load of 100 N is applied to the operating link in the direction of Q1 & Q2. 4.6.2 The key operating link must show no sign of fracture or operational abnormality when a load of 7

22、0 N is applied to the operating link in the direction of R for 15 seconds. 4.6.3 The key cylinder must show no sign of fracture or operational abnormality when a load of 800 N is applied to the rotor in the direction of T. 4.6.4 Steering Key Cylinder Test. When rotated with the nearest mating key in

23、 the locked position, the key cylinder is must not rotate under force below 2.45 Nm. 4.7 Frost Test (See Figure 3). This test must be conducted with 10 or more samples meeting requirements of clause 4.3 (Operation check). The key must have been removed when the sample is stored in the chamber. Judgm

24、ent on the presence of operational abnormality must be made immediately upon taking the sample out of the chamber. a. The key must be inserted to the sample without deformation of the dust cover or heating of the key. b. Rotation of the key must be possible over the full operating range. c. The oper

25、ating link must operate freely after the tangential forces of maximum 100N are applied in the direction of Q1 and Q2. 4.7.1 After exposure to (-303) E for 3 hours, the sample must meet requirements of clauses a and b. 4.7.2 Immediately after exposure to (-303) E for 1 hour, mount the sample as in th

26、e figure. Then spray water of Max. +15 E onto it for 30 seconds and dry it at room temperature for 30 seconds. 4G 8x 7x*F 4G E8t $* 4G 7 817F: 6#$ . 4.5 8% )Y . 4G E8x 4= D# 4=7 1$-F# 4G 8/x7 8=F$ . 8% )Y8t $+7 9P%P 8% )Y8x +9F7 6 F$ . 4.5.1 6) /) +C . )Y . 4.5.3 $3C -8 )Y8x ?U9IF$ . 4.6 I$ 4G (,* 1

27、, 2 =l9 ). 4G E8x 4= D# 4=7 1$-F# 4G 8/x7 8=F$ . 4.6.1 8%*A 7 Q1 0 Q2 -F8p) 100 N8 H8x 84F G , A 4*$# D2 -C 8%d#7 818 666 F$ . 4.6.2 8%*A 7 15 09E 8T1 (Nearest Mating)A) G98F748x & , 2.45 Nm 8F72P G98F: 66x6 F$ . 4.7 % 4G (,* 3=l9 ). 4.3F 98 G88x +9F 4G E:E72P 10P 818p) 44F$ . G4G d!72P 4G E8x 8T:F

28、& , A# 9P%P 1B866 F+ , 8%81 8T,h DD9I8t G4G d72P 4G E8x !# :4 44F$ . a. 4G E7 A* 18F & , $3C -8 -GI8 666 F+ , A8 47( 68 188 4#F7 6 F$ . b. A8 G98 988t 98 8% 87 $4F7 4#F6 F$ . c. $4 100 N8 9E2T-F F:E (Tangential Force)8 Q1, Q2* 4F G , 8%*A 8 8% 8 8GF7 6 F$ . 4.7.1 4G E8t (-30r3) E8 7$7 348 % 6| -?F G

29、 , a, b 4G F+8x +9F6 F$ . 4.7.2 4G E8x $4 (-30r3) E8 7$7 1 48 % 6| -?F G , :4 ,*0 M8 8=F7 $4 15 E8 ,p8x 30 y Door: 50,000 cycles. y Trunk: 7,500 cycles. y Tailgate: 7,500 cycles. 4.9 Key Test. 4.9.1 Key Strength Test (See Figure 4). The key must show no sign of fracture or operational abnormality wh

30、en a load of 3 Nm is applied to the section XX. 4.9.2 Key Head (Plastic) Strength Test. The key head must show no sign of fracture or operational abnormality when a torque of 4 Nm is applied to it. 4.9.3 Drop Test. The key must show no sign of fracture or operational abnormality when it is dropped t

31、o the concrete floor from a height of 1.0 m, 20 times. 4.9.4 Cycle Life Test. 4.9.4.1 After exposure to 85 E for 96 hours and subsequent exposure to room temperature for 2 hours, the sample must show no sign of fracture or operational abnormality. 4.9.4.2 After further exposure to (-40) E for 96 hou

32、rs and subsequent exposure to room temperature for 2 hours, the sample must show no sign of fracture or operational abnormality. 4.9.4.3 Subsequently, after 4 times of repeated exposure to (-40) E for 24 hours and subsequent exposure to 100 E for 24 hours, the sample must show no sign of fracture or

33、 operational abnormality. 4.7.3 4G E8x $4 (-30r3) E8 7$7 3 48 % 6| -?F G , a, b, c 4G F+8x +9F6 F$ . 4.7.4 4.7.2 -C 4.7.3 F8 4G 8x 2G -L.)G , 4G E8 D4# $87 &d*$ . 4.7.4.1 1G 4G F G , 10P:E 8P 818 +9F . 4.7.4.2 3G 4G F G , 10P:E 4P 818 +9F . 4.8 ! 4G . 4G E8x 4= D# 4=7 :4F# 4G 8/x7 8=F$ . 4.8.1 A* 4G

34、 E7 18F$ . 4.8.2 A* 6)0 ) 88?) G984A$ . 8 & 8= *A 7 Q10 Q2 -F8p) (14r4) N8 -L)Y (Reaction Force)* 84F$ . 4.8.3 A* 4G F+72P F$ . 4.8.4 4.8.1 4.8.3F8 8% 8x .$- 10 20G8 2$) 6x(8 ! 4G G3L: ! 4G 8x 44F$ . 4.8.5 ! 4G 8x 7x*F 4G E8t 4.3 F 98 G88x +9F6 F+ , 4.5 F 8% )Y8 -G(8t $4 r50 % 8!866 F$ . y $6 : 50,0

35、00G y C)5A : 7,500G y B8 8C : 7,500G 4.9 A 4G . 4.9.1 A I$ (,* 4 =l9 ). $+ XX 72P 3 Nm 84 4 , D2 -C d#17 818 666 F$ . 4.9.2 A G& (F(3D% ) I$ . 4 Nm8 B7XA * 4F & , D2 -C d#17 818 666 F$ . 4.9.3 !F 4G . 1.0 m “872P A *C -H$7 20 G 88T !FF G , D2 -C d#17 818 666 F$ . 4.9.4 G ! 4G . 4.9.4.1 85 E8 7$72P 9

36、648 8T:F 4772P 248 -?F G , D2 -C d#17 818 666 F$ . 4.9.4.2 $4 (-40) E8 7$72P 9648 8T:F 4772P 248 -?F G , D2 -C d#17 818 666 F$ . 4.9.4.3 $4 (-40) E8 7$72P 2448 8T:F 100 E8 7$72P 24 48 -?F# 4G 8x 4 G 44F G , D2 -C d#17 818 666 F$ . GM KOREA ENGINEERING STANDARDS EDS-T-3211 Copyright 2012 General Moto

37、rs Company All Rights Reserved February 2012 Page 5 of 6 Version : 4 Figure 1: Operation Check And Strength Test I, II / ,* 1: 98 G8 -C I$ 4G I, II Figure 2: Strength Test III / ,* 2: I$ 4G III Figure 3: Frost Test / ,* 3: % 4G GM KOREA ENGINEERING STANDARDS EDS-T-3211 Copyright 2012 General Motors

38、Company All Rights Reserved February 2012 Page 6 of 6 Version : 4 = (52), = (6010) L= (30050) mm Diameter of Hose: (161) mm Flow Rate: (252) L/min Figure 4: Key Strength Test / ,* 4: A I$ 4G 5 Provisions for Shipping 6 Notes 6.1 Glossary. Not applicable. 6.2 Acronyms, Abbreviations, and Symbols. Not

39、 applicable. 7 Additional Paragraphs 7.1 All parts or systems supplied to this standard must comply with the requirements of GMW3059, Restricted and Reportable Substances for Parts. 8 Coding System This standard shall be referenced in other documents, drawings, etc., as follows: EDS-T-3211 9 Release

40、 and Revisions This standard was originated in May 1991. It was first approved by Engineering Standard Committee in May 1991. It was first published in May 1991. 5 2T957 $4F 9F 6 768 9I8 6.1 98,l 76 . F$-1F 68 . 6.2 66 -C dGl . F$-1F 68 . 7 .4 1F 7.1 ., E:47 9P4%P +& .E&0 43B8t GMW3059 (8TF,p: 179P

41、)8 9P* &d(6 F$ . 8 Ed - $* ,l2P! $+ &%72P ., E:48 87%T &# $80 M8 EdF$ . EDS-T-3211 9 9P9I -C P9I 8)Y ., E:48t 1991 “x 5 87 E:4 -Gl4 .7 %L6 , d3TE:41,h7 8F 1991“x 587 38%L6$ . ., E:48t 1991“x 587 ) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (Organization) / 9PP9I76 (:04.2P ) 4 FEB 2012 Apply new Engineering Standard Template. Superceded (Body & Ext. Subsystem Validation Team) / 4 d3TE:4 64 957 . F9I957 =* (Body & Ext. .ED4D4 )