FORD WSS-M99J386-A-2006 PAINT COLOR COAT INTERIOR FLEXIBLE COVERSTOCK TO BE USED WITH FORD WSS-M99P1111-A 《汽车内部用柔性护套用彩色涂层油漆 与标准FORD WSS-M99P1111-A一起使用 》.pdf
《FORD WSS-M99J386-A-2006 PAINT COLOR COAT INTERIOR FLEXIBLE COVERSTOCK TO BE USED WITH FORD WSS-M99P1111-A 《汽车内部用柔性护套用彩色涂层油漆 与标准FORD WSS-M99P1111-A一起使用 》.pdf》由会员分享,可在线阅读,更多相关《FORD WSS-M99J386-A-2006 PAINT COLOR COAT INTERIOR FLEXIBLE COVERSTOCK TO BE USED WITH FORD WSS-M99P1111-A 《汽车内部用柔性护套用彩色涂层油漆 与标准FORD WSS-M99P1111-A一起使用 》.pdf(8页珍藏版)》请在麦多课文档分享上搜索。
1、 ENGINEERING MATERIAL SPECIFICATIONDate Action Revisions 2006 02 17 Revised Inserted 3.0; Deleted 3.1, 3.2, 3.3, 3.9 and 4 2000 11 30 Revised Rev title & updated L. Soreide 1999 11 22 Activated W. Welland, L. Soreide Printed copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page
2、1 of 8 PAINT, COLOR COAT, INTERIOR FLEXIBLE COVERSTOCK WSS-M99J386-A 1. SCOPE The material defined by this specification is a pigmented coating suitable for use as an interior quality coating for flexible substrates. This material is used to help reduce the visible effect of exudation from the cover
3、stock. 2. APPLICATION This specification was released originally for material used as a coating for foamed, thermoplastic polyurethane instrument panels. 3. REQUIREMENTS Material specification requirements are to be used for initial qualification of materials. 3.0 STANDARD REQUIREMENTS FOR PRODUCTIO
4、N MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.4 COMPOSITION The supplier will furnish such data upon request. 3.5 PHYSICAL PROPERTIES 3.5.1 Non-Volatile - Weight Solids Application Viscosity (FLTM BI
5、102-01) To be established by the supplier on the initial approved production batch. Tolerance to be +/- 2.0%. 3.5.2 Viscosity: Application (FLTM BI 111-01, #4 Ford Cup) Final approval of a specific material viscosity for production shipments shall be made by the affected manufacturing activity. In a
6、ll cases, the viscosity shall be within specification limits as identified on the material control plan. The viscosity tolerance for any one supplier shall be +/- 10 s, based on the recorded viscosity of the original approved production sample. Shall be established by the supplier on the initial app
7、roved production batch. ENGINEERING MATERIAL SPECIFICATIONWSS-M99J386-APrinted copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 2 of 8 3.5.3 Stability (6 months at 23 +/- 2 C) Shall not liver or jell upon standing and must be free from settling which is not dispersed by nor
8、mal agitation. The material shall be protected from freezing during transportation and storage. 3.6 PREPARATION OF TEST PANELS 3.6.1 Substrate Samples must be taken from a production representative part or on production approved thermoformed skin, unless otherwise noted. The samples must contain a p
9、roduction approved foam backing (6 mm) where indicated (para. 3.8.12 and 3.8.15). The color of the substrate must contrast the color of the topcoat, unless specified otherwise. 3.6.2 Color Topcoat Apply the color topcoat to the production required film thickness (20 - 30 microns), or as specified on
10、 the Engineering Drawing. 3.7 APPEARANCE 3.7.1 General The coating shall exhibit no craters, pinholes, solvent popping, seediness, abnormal roughness, or excessive flow. 3.7.2 Color (FLTM BI 109-01, Visual Assessment) (SAE J1545, MA58 Three-Angle CMC) Shall match the Master Approved Sample color pan
11、el. 3.7.3 Gloss (FLTM BI 110-01, ASTM D 523) As released by Engineering: A: 20 Glossmeter, min 90 B: 60 Glossmeter 76 +/- 4 C: 60 Glossmeter 70 +/- 4 D: 60 Glossmeter 62 +/- 3 E: 60 Glossmeter 50 +/- 3 F: 60 Glossmeter 35 +/- 3 G: 60 Glossmeter 20 +/- 3 H: 60 Glossmeter 10 +/- 3 J: 60 Glossmeter 5 +
12、/- 1 K: 60 Glossmeter 3 +/- 1 L: 60 Glossmeter 1.5 + 0.5/-1 The color, pattern and finish shall match the approved Design Center master sample, or shall be as specified on the Engineering Document. ENGINEERING MATERIAL SPECIFICATIONWSS-M99J386-APrinted copies are uncontrolled Copyright 2006, Ford Gl
13、obal Technologies, LLC Page 3 of 8 3.8 FILM PROPERTIES All film properties are based on the proper preparation per para 3.6 and after 72 h (23 +/- 2 C) post cure. New technologies must be approved to all of the tests in para 3.8. Colors of an existing technology need only test to para 3.8.1 through
14、3.8.12. 3.8.1 Film Thickness Requirements 20 - 30 microns, (ASTM B 487 or other as specified on the mutually agreed upon method) Engineering Drawing. 3.8.2 Coating Adhesion (FLTM BI 106-01, Method D) The tape shall not lift or delaminate the surface coating. Less than 5% paint removal with no comple
15、te diamonds removed. Six lines in each direction should make up the grid. The overall dimensions should be at least 25 mm wide by 50 mm long from the widest and longest points unless restricted by part 3.8.3 Water Resistance (FLTM BI 104-01, 24 h) Immediately after removal from the water conduct adh
16、esion testing per para 3.8.2. Less than 5% paint removal with no complete diamonds removed. No blistering or dulling. 3.8.4 Abrasion Resistance, min 250 cycles (SAE J948, CS #10 wheels, 500 g load) per 25 microns The abraded area shall be compatible with the adjacent unabraded area. 3.8.5 Resistance
17、 to Cleaning Agents, min Rating 4 - 5 (FLTM BN 107-01, 10 Cycles, and AATCC Evaluation Procedure 3) Test Method: Saturate white cotton cloth with each cleaner listed below: Dry (no water) Wet (DI Water) All purpose cleaner Window cleaner with ammonia Isopropyl Alcohol (50% in DI Water) 3.8.6 Cleanin
18、g Removal Resistance, % max 5 (FLTM BN 107-01, 500 Cycles) Test Method: Place the painted coverstock strip on the crockmeter and apply 3 mL of vinyl cleaner (EOAZ-19521-AA) to the contact surface. Perform 500 cycles, rinse the cleaner off the strip, and evaluate the percentage of paint removal to th
19、e substrate. ENGINEERING MATERIAL SPECIFICATIONWSS-M99J386-APrinted copies are uncontrolled Copyright 2006, Ford Global Technologies, LLC Page 4 of 8 3.8.7 Fogging (SAE J1756, 3 h at 100 C heating, 21 C cooling plate, post test conditioning 1 h and 16 h) Fog Number, min 70 Formation of clear film, d
20、roplets or crystals is cause for rejection. 3.8.8 Resistance to Heat Aging (ISO 188/ASTM E 145 Type IIA, min space 2 L/100 cm2of specimen, 21 d (500 h) at 120 +/- 2 C) Test Method: Perform test using the painted vinyl with 6 mm of production approved foam backing. Suspend a sufficient amount of the
21、painted laminate material in the air circulating oven for all heat aging tests. After heat aging, remove the foam backing from the laminate, die cut the test specimens and condition them for 24 h at 23 +/- 2 C and 50 +/- 5% relative humidity prior to testing. 3.8.8.1 Color Stability, min Rating 3 (A
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