FORD WSS-M4D732-B2-2014 POLYPROPYLENE (PP) HOMOPOLYMER 30% GLASS FIBER FILLED MOLDING COMPOUND EXTERIOR TO BE USED WITH FORD WSS-M99P1111-A .pdf
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1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev. 2 2014 05 29 Revised See Summary of Revisions G. Eaton, NA 2013 09 09 Released Released B2 G. Eaton, NA 2013 05 15 Released Released B7 V.Cerato, FoE Controlled document at www.MATS Copyright 2014, Ford Global Technologies, LLC Page 1 of
2、 7 POLYPROPYLENE (PP) HOMOPOLYMER, 30% GLASS FIBER WSS-M4D732-B2 FILLED MOLDING COMPOUND, EXTERIOR POLYPROPYLENE (PP) COPOLYMER, 30% GLASS FIBER WSS-M4D732-B7 FILLED MOLDING COMPOUND, EXTERIOR 1. SCOPE The materials defined by these specifications are 30% glass fiber filled thermoplastic injection m
3、olding compounds based on polypropylene with added UV stabilization and scratch additives for exterior use. 2. APPLICATION These specifications were released originally for material used in mold-in-color exterior applications, specifically for cowl top ventilator grills. Any color additives need to
4、be reviewed and approved by the raw material supplier and Ford Materials Engineering. The UV/process/heat stabilizers must be in the base resin from the material supplier, not in the color concentrate, specifically for mold-in-color applications at the press. 2.1 LIMITATIONS These materials should n
5、ot be used for painted applications since they contain performance additives that negatively affect paint adhesion. Production level materials must be used in preparing test parts / panels. The use of improper sample prep materials can influence test results. 3. REQUIREMENTS 3.1 STANDARD REQUIREMENT
6、S FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Companys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1.1 Many 4D resin specifications prior to 2011, identified certain requirements with the symbol (s), which indicated that the mean and +/-
7、3 sigma values were to be reported. The specification minimum, maximum or range was established using 3 sigma values. For 2011 and beyond, refer to Table 1 for number of samples required for each test. 3.1.2 These specifications are based on virgin materials, however materials with recycled content
8、as defined by WRS-M99P42-A1 (post-consumer and/or post industrial recyclates and repolymerised recycled materials) should be used whenever technically feasible and following all materials and PV testing required by Ford Materials Engineering. 3.1.3 The use of regrind is permitted, for economic / env
9、ironmental reasons, with compliance as indicated in Ford Engineering CAD and Drafting Standard E-4. 3.1.4 Performance Criteria Parts using these specifications shall meet the appropriate performance specifications WSS-M98P13-C / Latest. ENGINEERING MATERIAL SPECIFICATION WSS-M4D732-B2 WSS-M4D732-B7
10、Copyright 2014, Ford Global Technologies, LLC Page 2 of 7 3.1.5 As specified in WSS-M99P1111-A, paragraph 3.2, Ford Materials Engineering may request a Control Plan and Certificate of Analysis (CoA) containing lot testing requirements which must include, but are not limited to: Tensile Strength at Y
11、ield Impact Strength, Notched Charpy at -40C Flexural Modulus 3.2 SAMPLE PREPARATION Unless otherwise specified all tests shall be carried out on injection molded, one-end gated test specimens. The test specimens A and D shall be molded using molding conditions defined in ISO 1873-2. No annealing is
12、 allowed. See Table 1 for the number of samples required. Specimens shall be as follows: Specimen A 150 minimum x 10 x 4.0 +/- 0.2 mm (ISO 527-2, Specimen Type 1A) Specimen B 355 x 100 x 1.0 +/- 0.1 mm Specimen C 145 x 60 x 3.2 +/- 0.2 mm Specimen D Center of Specimen A, 80 x 10 x 4.0 +/- 0.2 mm Spe
13、cimen E 100 mm diameter x 3.2 mm Specimen F 80 mm diameter x 3.2 mm Specimen G 90 mm x 200 mm Specimen H 50 +/- 1 mm diameter x 3.2 +/- 0.2 mm Specimen I 100 mm x 150 mm, min 3.3 APPEARANCE 3.3.1 Weathering Resistance Rating 4 min (SAE J2527 Atlas Water Cooled, Rotary Drum Xenon-Arc Apparatus only.
14、Modified Type “S“ borosilicate inner and outer filters, 0.55 W/m2 radiant exposure monitored at 340 nm, 3000 h total exposure or as otherwise defined, Specimen C, from smooth polished mold, ISO 105-A02 / AATCC Evaluation Procedure 1) For color durability submissions, test all program colors. 3.3.2 1
15、 and 2 year Florida Rating 4 min Initial Qualification for new resin technology (SAE J1976, 5 south, direct weathering inland, Specimen C from smooth polished mold, ISO 105-A02 / AATCC Evaluation Procedure 1) After exposure the material shall show no color change in excess of the specified AATCC Rat
16、ing. In addition, there shall be no cracking, crazing or other deterioration. A slight loss of gloss or chalking will be allowed provided an acceptable appearance can be achieved as specified below by washing with mild detergents and water (ratio 5:95 by volume) or equivalent after the outdoor expos
17、ure only. All initial approvals may be based on the accelerated ENGINEERING MATERIAL SPECIFICATION WSS-M4D732-B2 WSS-M4D732-B7 Copyright 2014, Ford Global Technologies, LLC Page 3 of 7 weathering exposure, pending real world outdoor exposure results for final approval. 3.3.3 Resistance to Scratch an
18、d Mar (FLTM BO 162-01, Specimen I) Scratch Rating 2 at 2 N, max Whitening/Color Change Rating 1 at 7 N, max Marring Rating 2 at 2 N, max These values are derived from colored and grained samples in agreement with Materials Engineering. Details regarding color house, let down ratio, colors, grain, et
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