FORD ESB-M2J112-A-2012 ENAMEL BAKING ALUMINUM EXTERIOR TO BE USED WITH FORD WSS-M99P1111-A .pdf
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1、 ENGINEERING MATERIAL SPECIFICATION Date Action Revisions Rev 03 2012 05 04 N Status No usage or replacement N. Benipal, NA 2003 06 27 Revised Para 3.0 inserted; para 3.7 and 4 deleted 1966 07 27 Released, AV1 #987 Controlled document at www.MATS Copyright 2012, Ford Global Technologies, Inc. Page 1
2、 of 4 ENAMEL, BAKING, ALUMINUM, EXTERIOR ESB-M2J112-A NOT TO BE USED FOR NEW DESIGN 1. SCOPE The material defined by this specification is a baking enamel formulated to provide the required adhesion and weatherability properties for use as a decorative finish for anodized aluminum. 2. APPLICATION Th
3、is specification was released originally for enamel used for partially painted exterior anodized aluminum trim, such as large appliques, back panels, grilles, and moldings. 3. REQUIREMENTS 3.0 STANDARD REQUIREMENTS FOR PRODUCTION MATERIALS Material suppliers and part producers must conform to the Co
4、mpanys Standard Requirements For Production Materials (WSS-M99P1111-A). 3.1 TOXICITY The enamel shall contain no benzene, chlorinated or other toxic compounds, or hydrolyzable chlorine derivatives, nor have an obnoxious or objectionable odor. 3.2 PREPARATION OF TEST PANELS 3.2.1 Substrate Aluminum p
5、anels (ESB-M2A34) of any convenient size which have been bright anodized to meet ESB-M4P2-A. 3.2.2 Cleaning Panels Solvent wipe panels with M14J147 Naphtha. 3.2.3 Painting (FLTM BI 111-01) Reduce enamel to spray viscosity of 20 +/- 2 s. The solvent recommended by the manufacturer and spray panels wi
6、thin 1 h after cleaning. 3.2.4 Baking Bake enamel 30 min at 88 C and age 1 h min at 23 +/- 2 C before testing. ENGINEERING MATERIAL SPECIFICATION ESB-M2J112-A Copyright 2012, Ford Global Technologies, Inc. Page 2 of 4 3.3 APPEARANCE 3.3.1 Color (FLTM BI 109-01) Shall match Ford Motor Company master
7、panel. 3.3.2 Gloss (FLTM BI 110-01, 60 Glossmeter) 3.3.2.1 Appearance Items The gloss shall be specified by means of a letter suffix to the color number assigned by Styling, as follows: A 92 min F 35 +/- 3 B 80 +/- 4 G 20 +/- 3 C 70 +/- 4 H 10 +/- 3 D 62 +/- 3 J 6 max E 50 +/- 3 3.3.3 General The en
8、amel shall bake out to a presentable, serviceable film showing no craters, pinholes, seediness or abnormal roughness. It shall have a reasonable tolerance to ordinary cleaning and polishing procedures. 3.4 FILM PROPERTIES 3.4.1 Film Hardness Shall be sufficiently hard at time of packing to withstand
9、 normal handling. 3.4.2 Adhesion (FLTM BI 106-01) No flaking or chipping. 3.4.3 Film Thickness 0.0010 - 0.0015 in (26 - 38 m) 3.4.4 Flexibility (FLTM BI 105-01) No cracks shall appear in the film of the test panel in the area extending 1/2 in (13 mm) beyond the small end of the mandrel. ENGINEERING
10、MATERIAL SPECIFICATION ESB-M2J112-A Copyright 2012, Ford Global Technologies, Inc. Page 3 of 4 3.4.5 Hiding Power, wet (FLTM BI 101-01, at a viscosity of 26 - 28 s) All metallic colors, 0.007 in (0.18 mm) wedge, max 14 Black, 0.002 in (0.05 mm) wedge, max 14 Reds and maroons, 0.007 in (0.18 mm) wedg
11、e, max 14 Medium and dark colors, 0.007 in (0.18 mm) wedge, max 10 Light colors and white, 0.007 in (0.18 mm) wedge, max 8 3.5 RESISTANCE PROPERTIES 3.5.1 Water Resistance, min 96 h (FLTM BI 104-01) Test Method: Immerse the panels for 96 h in distilled or deionized water maintained at 32 +/- 1 C. Re
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