EN ISO 17836-2017 en Thermal spraying - Determination of the deposition efficiency for thermal spraying.pdf

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1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Thermal spraying - Determination of the deposition efficiency for thermal spraying (ISO 17836:2017)BS EN ISO 17836:2017National forewordThis British Standard is the UK implementation of EN ISO 17836:2017. It is identica

2、l to ISO 17836:2017. It supersedes BS EN ISO 17836:2004, which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee STI/40, Thermal spraying and thermally sprayed coatings.A list of organizations represented on this committee can be obtained on request to its sec

3、retary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 95762 8ICS 25.220.20Compliance with a British Standard canno

4、t confer immunity from legal obligations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2018.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 17836:2017EUROPEAN STANDARDNORME EUROPENNEEUROPI

5、SCHE NORMEN ISO 17836December 2017ICS 25.220.20 Supersedes EN ISO 17836:2004EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGCEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN Ref. No. EN ISO 17836:2017: EAll rights of exploitat

6、ion in any form and by any means reserved worldwide for CEN national MembersThermal spraying - Determination of the deposition efficiency for thermal spraying (ISO 17836:2017)Projection thermique - Dtermination du rendement de dpt en projection thermique (ISO 17836:2017)Thermisches Spritzen - Bestim

7、mung der Auftragrate beim thermischen Spritzen (ISO 17836:2017)This European Standard was approved by CEN on 4 November 2017.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard wi

8、thout any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other

9、 language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, De

10、nmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.English V

11、ersionEN ISO 17836:2017 (E)European forewordThis document (EN ISO 17836:2017) has been prepared by Technical Committee ISO/TC 107 “Metallic and other inorganic coatings” in collaboration with Technical Committee CEN/TC 240 “Thermal spraying and thermally sprayed coatings” the secretariat of which is

12、 held by DIN.This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2018, and conflicting national standards shall be withdrawn at the latest by June 2018.Attention is drawn to the possibility that

13、some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights.This document supersedes EN ISO 17836:2004.According to the CEN-CENELEC Internal Regulations, the national standards organizations of the followi

14、ng countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Nor

15、way, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.Endorsement noticeThe text of ISO 17836:2017 has been approved by CEN as EN ISO 17836:2017 without any modification.2BS EN ISO 17836:2017ISO 17836:2017Foreword ivIntroduction v1 Scop

16、e . 12 Normative references 13 Terms and definitions . 14 Test pieces, equipment, working and auxiliary materials 25 Test procedure 26 Determination of deposition efficiency 37 Test report . 38 Designation 4Annex A (normative) Test piece Pipe (A) 5Annex B (normative) Test piece Plate (B) 6Annex C (i

17、nformative) Record for the determination of the deposition efficiency rate Example 7Bibliography 8 ISO 2017 All rights reserved iiiContents PageBS EN ISO 17836:2017ISO 17836:2017ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (I

18、SO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, gov

19、ernmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further mainte

20、nance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attent

21、ion is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction

22、and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the voluntary nature of standards, the meaning of ISO specific terms an

23、d expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.This document was prepared by ISO/TC 107, Metallic and other inor

24、ganic coatings.This second edition cancels and replaces the first edition (ISO 17836:2004), which has been technically revised.iv ISO 2017 All rights reservedBS EN ISO 17836:2017ISO 17836:2017IntroductionThis document includes the definitions for determining the deposition efficiency for thermal spr

25、aying. It describes the test procedure to determine the deposition efficiency for an individual spray process and a spray material when using a defined test piece.The deposition efficiency calculated on a test piece according to this document does not necessarily correspond to the deposition efficie

26、ncy on a component. ISO 2017 All rights reserved vBS EN ISO 17836:2017This page deliberately left blankThermal spraying - Determination of the deposition efficiency for thermal spraying (ISO 17836:2017)1 ScopeThis document specifies a test procedure to determine the deposition efficiency for thermal

27、 spraying. It provides a reliable comparison method between different spray processes and different feed stock.It is applicable for all thermal spray processes (see ISO 14917) and all wire, rod, cord and powder spray materials.It is applicable when data concerning the deposition efficiency of a spra

28、y process in connection with a defined spray material are required.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated re

29、ferences, the latest edition of the referenced document (including any amendments) applies.ISO 142321, Thermal spraying Powders Part 1: Characterization and technical supply conditionsISO 14919, Thermal spraying Wires, rods and cords for flame and arc spraying Classification Technical supply conditi

30、ons3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: availab

31、le at http:/www.iso.org/obp 3.1deposition efficiencyDEratio of the mass of the spray material deposited on the test piece under standard conditions to the mass of the spray material required and fed through for this purposeNote 1 to entry: Measured in percent.3.2mass of spray material fed throughamo

32、unt of spray material that is supplied from a spray material feeder under the same conditions as operated during the deposition process, but without ignition of a spray gun3.3feed rate of the spray materialmass of the spray material fed through (3.2) per unit timeNote 1 to entry: Measured in g/min.I

33、NTERNATIONAL STANDARD ISO 17836:2017 ISO 2017 All rights reserved 1BS EN ISO 17836:2017ISO 17836:20174 Test pieces, equipment, working and auxiliary materialsa) Test pieces can be selected from the following:1) a test pipe, dimensions according to Annex A;2) a test plate, dimensions according to Ann

34、ex B.b) Equipment/working materials:1) spray equipment;2) handling system (if spray process is mechanized);3) metering device (feeder for wire, rod, cord or powder);4) fuel gases/fuel/electric energy;5) plasma gases;6) spray cabin;7) filter/exhaust system.c) Auxiliary materials:1) clamping device fo

35、r test piece;2) scales (minimum accuracy of 0,1 g).5 Test procedureThe test pieces shall be prepared according to specifications, e.g. degreased and gritblasted (see also EN 13507). This procedure shall be documented.The mass of the prepared test piece shall be determined and documented.The feed rat

36、e of the spray material shall be determined in g/min in at least two runthroughs in order to calculate the mean value.The test pieces shall be coated applying the spray parameters selected. The spraying angle shall be within (90 10). If risk of overheating exists, suitable cooling steps shall be tak

37、en. All parameters shall be documented in a record.The coating shall be carried out on a minimum of two test pieces of the same type with a coating time for each test piece of 30 s. A spray time longer than 30 s may be applicable if necessary to test under practical conditions. The torch shall be sw

38、ung in and swung out at high speed using the shortest possible way. The swingin shall not take place until the spray jet is fully formed and stabilized (see Figure 1).After each spray test, the change in mass of the test pieces shall be determined and documented (see the example given in Annex C).Th

39、e mass of the spray material required is calculated using the spray time and feed rate. The mass shall be documented (see Annex C).2 ISO 2017 All rights reservedBS EN ISO 17836:2017ISO 17836:2017aKey1 stabilization Y feed rate2 swing in t time3 on test piece a torch position4 swing out Figure 1 Test

40、 procedure6 Determination of deposition efficiencyThe calculation of the deposition efficiency shall be carried out for each individual test piece and the mean value shall be calculated, as shown by Formula (1):Dtpsm=mm100% (1)whereDdeposition efficiency, in %;mtpmass difference of test piece, in g;

41、msmmass of spray material fed through, in g.(It is the product of feed rate, in g/min, and spray time, in s, divided by 60.)7 Test reportThe test results shall be entered in the record (see Annex C). The mean value shall be calculated from the test results.The test report for determining the deposit

42、ion efficiency shall include the following minimum of information:a) a reference to this document, i.e. ISO 17836;b) type of spray equipment and gun;c) feed mechanism of spray material; ISO 2017 All rights reserved 3BS EN ISO 17836:2017ISO 17836:2017d) type of spray process;e) relevant spray paramet

43、ers depending on the spray process (see spray record number);f) type of test piece;g) preparation of test pieces;h) spray material depending on type of alloy in accordance with ISO 142321 for powders or ISO 14919 for wires, rods and cords, as applicable;i) mean value of feed rate;j) mean value of de

44、position efficiency.k) any deviation from the procedure;l) any unusual features observed;m) date of the test.8 DesignationThe designation of the deposition efficiency for the pipe (A) or the plate (B) shall consist of the following parts:a) document number;b) test piece (A or B according to Annex A

45、or B) with mean value of deposition efficiency in %.EXAMPLE ISO 17836 A 504 ISO 2017 All rights reservedBS EN ISO 17836:2017ISO 17836:2017Annex A (normative) Test piece Pipe (A)The test piece shall be traversed by the spray jet, whereby the surface to be coated is reduced by at least one spray jet w

46、idth from the edges.Dimensions in millimetresKeyw spray jet widthFigure A.1 Pipe, (150 to 170) mm 200 mm (3 to 5) mm ISO 2017 All rights reserved 5BS EN ISO 17836:2017ISO 17836:2017Annex B (normative) Test piece Plate (B)The test piece shall be traversed by the spray jet, whereby the surface to be c

47、oated is reduced by at least one spray jet width from the edges.Dimensions in millimetresKeyw spray jet widthFigure B.1 Plate, 300 mm 300 mm 1 mm6 ISO 2017 All rights reservedBS EN ISO 17836:2017ISO 17836:2017Annex C (informative) Record for the determination of the deposition efficiency rate Exampl

48、eInstallation:.Gun:.Feed mechanism: Nozzle:Spray process according toISO 14917:Spray parameters: Test piece: Pipe according toISO 17836:2017, Annex APlate according toISO 17836:2017, Annex BPreparation of the test piece: .Spray material accordingto ISO 14919 / ISO 142321:Lot no:Powder feed rate/Wire

49、 feed rate:.Determination of feed rate mean value:Value Unit Test 1 Test 2Feed rate (g/min) Mean value (g/min) Determination of deposition efficiency mean value: Value Symbol Unit Test 1 Test 2Pretest mass of test piece mtp1gPosttest mass of test piece mtp2gMass difference of the test piece mtpgFeed rate mean value (g/min)Spray time tssMass of the spray material fed throughmsmgDeposition efficiency Di%Mean value of the deposition efficiencyD%Date: . Name: Signature: ISO 2017 All