EN 62196-1-2014 en Plugs socket-outlets vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 1 General requirements.pdf

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1、BSI Standards PublicationPlugs, socket-outlets, vehicle connectors and vehicle inlets Conductive charging of electric vehiclesPart 1: General requirementsBS EN 62196-1:2014BS EN 62196-1:2014National forewordThis British Standard is the UK implementation of EN 62196-1:2014. It is derived from IEC 621

2、96-1:2014. It supersedes BS EN 62196-1:2012+A12:2014, which will be withdrawn on 29 September 2019.The CENELEC common modifications have been implemented at the appropriate places in the text. The start and finish of each common modification is indicated in the text by tags .The UK participation in

3、its preparation was entrusted by Technical Committee PEL/23, Electrical accessories, to Subcommittee PEL/23/4, Protected type plugs and sockets.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the ne

4、cessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 81857 8ICS 29.120.30; 43.120Compliance with a British Standard cannot confer immunity fromlegal obligations.This British S

5、tandard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2015.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 62196-1 November 2014 ICS 29.120.30; 43.120 English Version

6、 Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 1: General requirements (IEC 62196-1:2014 , modified) Fiches, socles de prise de courant, prises mobiles de vhicule et socles de connecteur de vhicule - Charge conductive des vhicules lect

7、riques - Partie 1: Rgles gnrales (CEI 62196-1:2014 , modifie) Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden von Elektrofahrzeugen - Teil 1: Allgemeine Anforderungen (IEC 62196-1:2014 , modifiziert) This European Standard was approved by CENELEC on 2014-10-06. CENELE

8、C members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on app

9、lication to the CEN-CENELEC Management Centre or to any CENELEC member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-C

10、ENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary,

11、Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization Comit Europen de Normalisation Electrotechnique Eu

12、ropisches Komitee fr Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members. Ref. No. EN 62196-1:2014 E BS EN 62196-1:2014EN 62196-1:2014 Foreword The text

13、of document 23H/302/FDIS, future edition 3 of IEC 62196-1, prepared by IEC/SC 23H “Plugs, socket-outlets and couplers for industrial and similar applications, and for electric vehicles” of IEC/TC 23 “Electrical accessories” was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as EN

14、 62196-1:2014. A draft amendment, which covers common modifications to IEC 62196-1, was prepared by CLC/TC 23BX “Switches, boxes and enclosures for household and similar purposes, plugs and socket outlets for d.c. and for the charging of electrical vehicles including their connectors“ and approved b

15、y CENELEC. This document supersedes EN 62196-1:2012. The following dates are fixed: latest date by which this document has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2015-10-06 latest date by which the national standards conflicting w

16、ith this document have to be withdrawn (dow) 2019-10-06 Clauses, subclauses, notes, tables, figures and annexes which are additional to those in IEC 62196-1:2014 are prefixed “Z”. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CE

17、NELEC and/or CEN shall not be held responsible for identifying any or all such patent rights. This standard covers the Principle Elements of the Safety Objectives for Electrical Equipment Designed for Use within Certain Voltage Limits (LVD - 2006/95/EC). Endorsement notice The text of the Internatio

18、nal Standard IEC 62196-1:2014 was approved by CENELEC as a European Standard with agreed common modifications. In the official version, for Bibliography, the following notes have to be added for the standards indicated: IEC 60068-2-75:1997 NOTE Harmonized as EN 60068-2-75:1997 (not modified). IEC 60

19、309-1 NOTE Harmonized as EN 60309-1. IEC 60947-1 NOTE Harmonized as EN 60947-1. IEC 60999-1:1999 NOTE Harmonized as EN 60999-1:2000 (not modified). IEC 60999-2:2003 NOTE Harmonized as EN 60999-2:2003 (not modified). IEC 61008-1 NOTE Harmonized as EN 61008-1. IEC 61009-1 NOTE Harmonized as EN 61009-1

20、. IEC 61300-2-4 NOTE Harmonized as EN 61300-2-4. IEC 61300-2-6 NOTE Harmonized as EN 61300-2-6. IEC 61300-2-7 NOTE Harmonized as EN 61300-2-7. IEC 62752 NOTE Harmonized as EN 62752. BS EN 62196-1:2014 2 EN 62196-1:2014 BS EN 62196-1:2014Annex ZA (normative) Normative references to international publ

21、ications with their corresponding European publications The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referen

22、ced document (including any amendments) applies. NOTE 1 When an International Publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies. NOTE 2 Up-to-date information on the latest versions of the European Standards listed in this annex is available here:

23、www.cenelec.eu. Publication Year Title EN/HD Year IEC 60068-2-14 - Environmental testing - Part 2-14: Tests - Test N: Change of temperature EN 60068-2-14 - IEC 60112 - Method for the determination of the proof and the comparative tracking indices of solid insulating materials EN 60112 - IEC 60227 se

24、ries Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 - - IEC 60228 2004 Conductors of insulated cables EN 60228 2005 +corrigendum May 2005 2005 IEC 60245-4 - Rubber insulated cables - Rated voltages up to and including 450/750 V - Part 4: Cords and flexible cables -

25、 - IEC 60269-1 - Low-voltage fuses - Part 1: General requirements EN 60269-1 - IEC 60269-2 - Low-voltage fuses - Part 2: Supplementary requirements for fuses for use by authorized persons (fuses mainly for industrial application) - Examples of standardized systems of fuses A to K HD 60269-2 - IEC 60

26、309-4 (mod) 2006 Plugs, socket-outlets and couplers for industrial purposes - Part 4: Switched socket-outlets and connectors with or without interlock EN 60309-4 2007 IEC 60449 - Voltage bands for electrical installations of buildings HD 193 S2 - IEC 60529 1989 Degrees of protection provided by encl

27、osures (IP Code) EN 60529 1991 +corrigendum May 1993 1993 IEC 60664-1 2007 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests EN 60664-1 2007 3 EN 62196-1:2014 BS EN 62196-1:2014IEC 60664-3 - Insulation coordination for equipment within low-

28、voltage systems - Part 3: Use of coating, potting or moulding for protection against pollution EN 60664-3 - IEC 60695-2-11 - Fire hazard testing - Part 2-11: Glowing/hot-wire based test methods - Glow-wire flammability test method for end-products (GWEPT) EN 60695-2-11 - IEC 60695-10-2 - Fire hazard

29、 testing - Part 10-2: Abnormal heat - Ball pressure test method EN 60695-10-2 - IEC 61851-1 2010 Electric vehicle conductive charging system - Part 1: General requirements EN 61851-1 2011 IEC 61851-23 2014 Electric vehicle conductive charging system - Part 23: D.C. electric vehicle charging station

30、EN 61851-23 2014 ISO 1456 - Metallic and other inorganic coatings - Electrodeposited coatings of nickel, nickel plus chromium, copper plus nickel and of copper plus nickel plus chromium EN ISO 1456 - ISO 2081 - Metallic and other inorganic coatings_- Electroplated coatings of zinc with supplementary

31、 treatments on iron or steel EN ISO 2081 - ISO 2093 - Electroplated coatings of tin; Specification and test methods - - 4 2 IEC 62196-1:2014 IEC 2014 CONTENTS INTRODUCTION . 8 1 Scope 9 2 Normative references 9 3 Terms and definitions 11 4 General . 19 4.1 General requirements . 19 4.2 General notes

32、 on tests 19 5 Ratings 20 5.1 Preferred rated operating voltage ranges 20 5.2 Preferred rated currents 20 General . 20 5.2.1Rated current for signal or control purposes 20 5.2.2Accessories not suitable for making and breaking an electrical circuit 5.2.3under load . 21 Accessories suitable for, or no

33、t suitable for, making and breaking an 5.2.4electrical circuit under load 21 6 Connection between the power supply and the electric vehicle 21 6.1 General . 21 6.2 Types of vehicle inlets 21 6.3 Types of vehicle connectors 21 6.4 Universal interface 22 6.5 Basic interface 23 6.6 D.C. configurations

34、. 24 6.7 Combined interface . 25 6.8 Contact sequencing 26 7 Classification of accessories 26 7.1 According to purpose 26 7.2 According to the method of connecting the conductors 27 7.3 According to serviceability 27 7.4 According to electrical operation . 27 7.5 According to interface . 27 7.6 Acco

35、rding to use with cable management systems 27 7.7 According to the locking and interlock functions: . 27 According to locking facilities . 27 7.7.1According to interlock facilities: . 27 7.7.27.8 According to the presence of shutter(s) . 27 8 Marking . 27 9 Dimensions . 29 10 Protection against elec

36、tric shock . 30 11 Size and colour of protective earthing conductors 35 12 Provisions for protective earthing 35 13 Terminals 37 13.1 Common requirements 37 13.2 Screw type terminals . 40 BS EN 62196-1:2014IEC 62196-1:2014 IEC 2014 3 13.3 Mechanical tests on terminals . 43 14 Interlocks. 45 14.1 Acc

37、essories with interlock . 45 14.2 Accessories with integral switching device 49 14.3 Control circuit devices and switching elements . 49 14.4 Pilot contacts and auxiliary circuits . 49 15 Resistance to ageing of rubber and thermoplastic material 50 16 General construction . 50 17 Construction of soc

38、ket-outlets . 53 17.1 General . 53 17.2 Contact tubes . 53 18 Construction of plugs and vehicle connectors 55 19 Construction of vehicle inlets . 56 20 Degrees of protection 56 21 Insulation resistance and dielectric strength 58 22 Breaking capacity 59 23 Normal operation . 62 24 Temperature rise .

39、63 25 Flexible cables and their connection 65 25.1 Strain relief . 65 25.2 Requirements for plugs and vehicle connectors 65 Non-rewirable plugs and vehicle connectors 65 25.2.1Rewirable plugs and vehicle connectors 65 25.2.225.3 Plugs and vehicle connectors provided with a flexible cable 66 26 Mecha

40、nical strength 67 26.1 General . 67 26.2 Degree of protection . 68 26.3 Rewirable plugs and vehicle connectors 69 26.4 Non-rewirable accessories 70 26.5 Cable glands . 72 26.6 Shutters 72 26.7 Insulated end caps 72 26.8 Change of temperature test. 73 26.9 Pull test 73 27 Screws, current-carrying par

41、ts and connections . 73 28 Creepage distances, clearances and distances . 76 29 Resistance to heat, to fire and to tracking 77 30 Corrosion and resistance to rusting . 79 31 Conditional short-circuit current withstand test. 79 31.1 General . 79 31.2 Ratings and test conditions . 79 31.3 Test circuit

42、 80 31.4 Calibration 83 31.5 Test procedure 83 31.6 Behaviour of the equipment under test 83 31.7 Acceptance conditions 84 BS EN 62196-1:2014 4 IEC 62196-1:2014 IEC 2014 32 Electromagnetic compatibility 84 32.1 Immunity . 84 32.2 Emission . 84 33 Vehicle driveover . 84 Bibliography 86 Figure 1 Diagr

43、am showing the use of the accessories 11 Figure 2 Examples of terminals 16 Figure 3 Standard test finger 31 Figure 4 Gauge “A” for checking shutters . 33 Figure 5 Gauge “B” for checking shutters . 34 Figure 6 Gauges for testing insertability of round unprepared conductors having the maximum specifie

44、d cross-section 41 Figure 7 Equipment test arrangement 43 Figure 8 Apparatus for checking the withdrawal force 47 Figure 9 Verification of the latching device . 48 Figure 10 Circuit diagrams for breaking capacity and normal operation tests . 61 Figure 11 Apparatus for testing the cable anchorage . 6

45、6 Figure 12 Ball Impact test 68 Figure 13 Arrangement for mechanical strength test for plugs and vehicle connectors 70 Figure 14 Apparatus for flexing test . 71 Figure 15 Diagram of the test circuit for the verification of short-circuit current withstand of a two-pole equipment on a single-phase a.c

46、. or d.c. 81 Figure 16 Diagram of the test circuit for the verification of short-circuit current withstand of a three-pole equipment . 82 Figure 17 Diagram of the test circuit for the verification of short-circuit current withstand of a four-pole equipment . 83 Table 1 Compatibility of mating access

47、ories at vehicle . 22 Table 2 Overview of the universal vehicle interface 23 Table 3 Overview of the basic vehicle interface 24 Table 4 Overview of the d.c. vehicle interface 25 Table 5 Overview of the combined a.c./d.c. vehicle interface . 26 Table 6 Short-time test currents . 36 Table 7 Size for c

48、onductors . 37 Table 8 Values for flexing under mechanical load test 44 Table 9 Value for terminal pull test . 45 Table 10 Withdrawal force with respect to ratings 49 Table 11 Cable length used to determine pull force on retaining means . 51 Table 12 Gauges to measure withdrawal force . 54 Table 13

49、Diameter of pins of the test plug 54 Table 14 Maximum withdrawal force 55 Table 15 Test voltage for dielectric strength test 59 Table 16 Breaking capacity 62 BS EN 62196-1:2014IEC 62196-1:2014 IEC 2014 5 Table 17 Normal operation . 63 Table 18 Test current and nominal cross-sectional areas of copper conductors for temperature rise test . 64 Table 19 Pull force and torque test values for cable anchorage 67 Table 20 Impa