EN 15011-2011 en Cranes - Bridge and gantry cranes (Incorporates Amendment A1 2014)《起重机 桥式及门式起重机》.pdf

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1、BSI Standards PublicationCranes Bridge and gantrycranesBS EN 15011:2011+A1:2014BS EN 15011:2011+A1:2014National forewordThis British Standard is the UK implementation of EN 15011:2011+A1:2014. It supersedes BS EN 15011:2011, which is withdrawn.The start and finish of text introduced or altered by am

2、endment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MHE/3, Cranes and derricks, to Subcommitt

3、ee MHE/3/3, Bridge, gantry and slewing jib cranes.A list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The Briti

4、sh Standards Institution 2014. Published by BSI Standards Limited 2014ISBN 978 0 580 81499 0ICS 53.020.20Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April

5、2011.Amendments/corrigenda issued since publicationDate Text affected30 April 2014 Implementation of CEN amendment A1:2014BRITISH STANDARDEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 15011:2011+A1 February 2014 ICS 53.020.20 English Version Cranes - Bridge and gantry cranes Appareils de leva

6、ge charge suspendue - Ponts roulants et portiques Krane - Brcken- und Portalkrane This European Standard was approved by CEN on 18 December 2010 and includes Amendment 1 approved by CEN on 19 November 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the

7、 conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard

8、exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national

9、 standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovaki

10、a, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means r

11、eserved worldwide for CEN national Members. Ref. No. EN 15011:2011+A1:2014 E2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .7 4 List of significant hazards 8 5 Safety requirements and/or protective measures . 12 5.1 General . 12 5.2 Requirements

12、 for strength and stability 13 5.3 Electrotechnical equipment . 26 5.4 Non-electrotechnical equipment . 28 5.5 Limiting and indicating devices 33 5.6 Man-machine interface . 37 5.7 Equipment for warning . 40 6 Verification of safety requirements and/or protective measures 41 6.1 General . 41 6.2 Typ

13、es of verification . 41 6.3 Fitness for purpose testing . 44 7 Information for use . 46 7.1 General . 46 7.2 Operators manual 46 7.3 Users manual . 46 7.4 Marking of rated capacities . 48 Annex A (informative) Guidance for specifying the operating duty according to EN 13001-1 50 Annex B (informative

14、) Guidance for specifying the classes P of average number of accelerations according to EN 13001-1 58 Annex C (informative) Calculation of dynamic coefficient h(t) 59 Annex D (normative) Loads caused by skewing 62 Annex E (informative) Local stresses in wheel supporting flanges . 70 Annex F (normati

15、ve) Noise test code . 75 Annex G (informative) Actions on crane supporting structures induced by cranes 83 Annex H (informative) Selection of a suitable set of crane standards for a given application 85 Annex ZA (informative) Relationship between this European standard and the Essential Requirements

16、 of EU Directive 2006/42/EC . 86 Bibliography . 87 BS EN 15011:2011+A1:2014 EN 15011:2011+A1:2014 (E)3 Foreword This document (EN 15011:2011+A1:2014) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given

17、the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2014, and conflicting national standards shall be withdrawn at the latest by August 2014. Attention is drawn to the possibility that some of the elements of this document may be t

18、he subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 15011:2011. This document includes Amendment 1 approved by CEN on 2013-11-19. The start and finish of text introduced or altered by amendment is in

19、dicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integr

20、al part of this document. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic

21、 of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS EN 15011:2011+A1:2014 EN 15011:2011+A1:2014 (E)4 Introduct

22、ion This European Standard has been prepared to be a harmonised standard to provide one means for bridge and gantry cranes to conform with the essential health and safety requirements of the Machinery Directive, as mentioned in Annex ZA. As many of the hazards related to bridge and gantry cranes rel

23、ate to their operating environment and use, it is assumed in the preparation of this European Standard that all the relevant information relating to the use and operating environment of the crane has been exchanged between the manufacturer and user (as recommended in ISO 9374, Parts 1 and 5), coveri

24、ng such issues as, for example: clearances; requirements concerning protection against hazardous environments; processed materials, such as potentially flammable or explosive material (e.g. coal, powder type materials). This standard is a type C standard as stated in !EN ISO 12100“. The machinery co

25、ncerned and the extent to which hazards, hazardous situations and hazardous events are covered, are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard tak

26、e precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 15011:2011+A1:2014 EN 15011:2011+A1:2014 (E)5 1 Scope !This European Standard applies to bridge and gantry cranes able to travel by wheel

27、s on rails, runways or roadway surfaces, and to gantry cranes without wheels mounted in a stationary position.“ This European Standard specifies requirements for all significant hazards, hazardous situations and events relevant to bridge and gantry cranes when used as intended and under conditions f

28、oreseen by the manufacturer (see Clause 4). This European Standard does not include requirements for the lifting of persons. The specific hazards due to potentially explosive atmospheres, ionising radiation and operation in electromagnetic fields beyond the range of EN 61000-6-2 are not covered by t

29、his European Standard. This European Standard is applicable to bridge and gantry cranes manufactured after the date of its publication as an EN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition ci

30、ted applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 81-43, Safety rules for the construction and installation of lifts Special lifts for the transport of persons and goods - Part 43: Lifts for cranes EN 349, Safety of machinery Mi

31、nimum gaps to avoid crushing of parts of the human body EN 795, Protection against falls from a height Anchor devices Requirements and testing EN 894-1, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions with

32、 displays and control actuators EN 894-2, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2: Displays EN 953, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !EN 1993-6“, Eurocode 3 - Design

33、 of steel structures - Part 6: Crane supporting structures !EN 12077-2“, Cranes safety Requirements for health and safety Part 2: Limiting and indicating devices EN 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general lifting applications EN 12644-1, Cranes Information for use and tes

34、ting Part 1: Instructions EN 12644-2, Cranes Information for use and testing Part 2: Marking EN 13001-1, Cranes General design Part 1: General principles and requirements !EN 13001-2“, Crane safety General design Part 2: Load !actions“ !EN 13001-3-1“, Cranes General Design Part 3-1: Limit States and

35、 proof competence of steel structures BS EN 15011:2011+A1:2014 EN 15011:2011+A1:2014 (E)6 CEN/TS 13001-3-2, Cranes - General design Part 3-2: Limit states and proof of competence of wire ropes in reeving systems !EN 13135, Cranes Safety Design Requirements for equipment“ EN 13155, Cranes Safety Non-

36、fixed load lifting attachments EN 13157, Cranes Safety Hand powered cranes !EN 13557:2003+A2:2008“, Cranes Controls and control stations !EN 13586“, Cranes Access EN 14492-2, Cranes Power driven winches and hoists Part 2: Power driven hoists EN 60204-11, Safety of machinery Electrical equipment of m

37、achines Part 11: Requirements for HV equipment for voltages above 1000 V a.c. or 1500 V d.c. and not exceeding 36 kV (IEC 60204-11:2000) EN 60204-32:2008, Safety of machinery Electrical equipment of machines Part 32: Requirements for hoisting machines (IEC 60204-32:2008) HD 60364-4-41, Low-voltage e

38、lectrical installations Part 4-41: Protection for safety Protection against electric shock (IEC 60364-4-41:2005, mod.) EN 60825-1, Safety of laser products Part 1: Equipment classification and requirements (IEC 60825-1:2007) EN 60947-5-5, Low-voltage switchgear and controlgear Part 5-5: Control circ

39、uit devices and switching elements Electrical emergency stop device with mechanical latching function (IEC 60947-5-5:1997) EN ISO 3744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field o

40、ver a reflecting plane (ISO 3744:2010) EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at oth

41、er specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11202:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positi

42、ons applying approximate environmental corrections (ISO 11202:2010) EN ISO 11203:2009, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions from the sound power level (ISO 11203:1995) EN ISO 11204:2010,

43、Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 11688-1, Acoustics Recommended practice for the design of low-noise machinery and

44、equipment Part 1: Planning (ISO/TR 11688-1:1995) !EN ISO 12100, Safety of machinery General principles for design Risk assessment and risk reduction (ISO 12100)“ BS EN 15011:2011+A1:2014 EN 15011:2011+A1:2014 (E)7 EN ISO 13732-1, Ergonomics of the thermal environment Methods for the assessment of hu

45、man responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13857, Safety of machinery Safety distances to prevent hazard zones being re

46、ached by upper and lower limbs (ISO 13857:2008) ISO 2631-1, Mechanical vibration and shock Evaluation of human exposure to whole-body vibration Part 1: General requirements ISO 3864 (all parts), Graphical symbols Safety colours and safety signs ISO 6336-1, Calculation of load capacity of spur and he

47、lical gears Part 1: Basic principles, introduction and general influence factors ISO 7752-5, Lifting appliances Controls Layout and characteristics Part 5: Overhead travelling cranes and portal bridge cranes ISO 12488-1, Cranes Tolerances for wheels and travel and traversing tracks Part 1: General 3

48、 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100, EN ISO 3744, EN ISO 11202, EN ISO 11203, EN ISO 11204 and the following apply.“ 3.1 bridge crane !crane able to move along rails or runways having at least one primarily horizontal girder and

49、equipped with at least one hoisting mechanism“ NOTE Building structures, where hoists are mounted, are not regarded as bridge cranes. 3.2 gantry crane !crane able to travel by wheels on rails, runways or roadway surfaces, or crane without wheels mounted in a stationary position, having at least one primarily horizontal girder supported by at least one leg and equipped with at least one hoisting mechanism“ NOTE Building stru