EN 869-2006 en Safety of machinery - Safety requirements for pressure metal diecasting units (Incorporates Amendment A1 2009)《高压金属压模铸造组件的安全要求 包含修改件A1-2009》.pdf

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1、BRITISH STANDARDBS EN 869:2006+A1:2009Safety of machinery Safety requirements for pressure metal diecasting unitsICS 25.120.30g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60

2、g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 869:2006+A1:2009. It supersedes BS EN 869:2006 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carr

3、y the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safeguarding of machinery, to Subcommittee MCE/3/10, Foundry machinery Safety. A list of organizations represented o

4、n this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 869:2006

5、+A1:2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2006 BSI 2010ISBN 978 0 580 62678 4Amendments/corrigenda issued since publication Date Comments 31 March 2010 Implementation of CEN amendment A1:2009EUROPEAN STANDARD NORME EU

6、ROPENNE EUROPISCHE NORM EN 869:2006+A1 April 2009 ICS 25.120.30 Supersedes EN 869:2006English Version Safety of machinery - Safety requirements for pressure metal diecasting units Scurit des machines - Prescriptions de scurit pour les chantiers de moulage des mtaux sous pression Sicherheit von Masch

7、inen - Sicherheitsanforderungen an Metall-Druckgieanlagen This European Standard was approved by CEN on 6 August 2006 and includes Amendment 1 approved by CEN on 1 March 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Eur

8、opean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (Engl

9、ish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria

10、, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZAT

11、ION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 869:2006+A1:2009: EEN 869:2006+A1:2009 (E) 2 Contents Page

12、Foreword 5Introduction .61 Scope 62 Normative references 73 Terms and definitions .84 List of significant hazards . 124.1 General . 124.2 Mechanical hazards 124.3 Electrical hazards/control system . 124.4 Thermal hazards . 134.5 Fire hazards . 134.6 Noise hazards 134.7 Hazards caused by gases, vapou

13、rs, fumes and dusts . 134.8 Hazards generated by neglecting ergonomic principles in machinery design 144.9 Setting-up the diecasting machine . 144.10 Falls from heights . 144.11 Particular hazards with regard to cold-chamber diecasting machines 144.11.1 Bursting of slugs 144.11.2 Injection drive are

14、a . 144.12 Particular hazards of diecasting machines with vertical closing movement . 144.13 Particular hazards with regard to hot-chamber diecasting machines 154.13.1 Nozzle . 154.13.2 Initiation of the casting process due to a fault in the control system . 154.14 Hydraulics and pneumatics . 155 Sa

15、fety requirements and/or protective measures . 155.1 General . 155.2 Mechanical . 155.2.1 General . 155.2.2 Guards and protective devices for die area (see also 5.4.1) 165.2.3 Guards for the die closing mechanism area 175.2.4 Additional requirements for movable guards and access doors 185.2.5 Diecas

16、ting units 195.3 Electric equipment and control systems . 195.3.1 Electric equipment 195.3.2 Safety related parts of the control system: General . 195.3.3 Emergency stop functions . 195.3.4 Safety related control system of the dangerous movements of the die . 195.3.5 Safety related control system of

17、 the dangerous movements with closing safety device 195.3.6 Control of ancillary equipment 205.4 Measures against thermal hazards . 215.4.1 Spurting of molten metal . 215.4.2 Contact with hot surfaces 215.5 Hydraulics, pneumatics, combustible fluids . 215.5.1 Hydraulics, pneumatics . 215.5.2 Pressur

18、e fluids 215.5.3 Spray systems for release agents. 215.5.4 Heat exchanger media 215.6 Noise 215.6.1 Noise sources . 21BS EN 869:2006+A1:2009EN 869:2006+A1:2009 (E) 3 5.6.2 Noise reduction as a safety requirement 225.6.3 Noise emission measurement and declaration 225.7 Gases, vapours, fumes and dusts

19、 . 225.8 Ergonomic aspects . 225.9 Protective measures when setting-up diecasting machines, inserting and removal appliances, tie bar pulling devices, and other ancillary equipment 235.9.1 Setting-up without protective devices for the die area . 235.9.2 Movement of core pullers and ejectors . 235.9.

20、3 Movement of tie bar pulling devices . 235.9.4 Movement of the plunger of cold chamber machines . 235.10 Elevated working places . 235.11 Additional protective measures for cold-chamber diecasting machines 235.11.1 Bursting and removal of slugs . 235.11.2 Guards for the plunger area with vertical s

21、hot sleeve 245.11.3 Guards for the plunger area with horizontal shot sleeve 245.12 Additional protective measures for diecasting machines with vertical closing movement 245.13 Additional protective measures for hot-chamber diecasting machines . 245.13.1 Metal spraying between nozzle and die 245.13.2

22、 Movement of the injection piston 246 Verification of the safety requirements and/or protective measures 247 Information for use 267.1 General . 267.2 !Warning devices and safety signs . 267.3 Accompanying documents. 277.3.1 Instruction handbook 277.4 Marking . 29Annex A (informative) Examples . 31A

23、nnex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC 43Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 44Bibliography 45Figures Figure A.1 Example of a

24、hot chamber diecasting machine (can be manufactured with a horizontal or a vertical die closing system) . 31Figure A.2 Example of a horizontal cold-chamber diecasting machine (can be manufactured with a horizontal or a vertical die closing system) . 31Figure A.3 Example of a vertical cold-chamber di

25、ecasting machine with vertical shot-end (can be manufactured with a horizontal or a vertical die closing system) 32Figure A.4 Examples of mechanical hazards and danger zones 32Figure A.5 Examples of danger zones for metal spraying at horizontal cold-chamber machines . 33Figure A.6 Examples of danger

26、 zones for metal spraying at vertical cold-chamber machines with vertical shot-end. 33Figure A.7 Examples of danger zones for metal spraying at hot-chamber machines . 34Figure A.8 Distance between the guard and machine frame according to 5.2.2.1 34BS EN 869:2006+A1:2009EN 869:2006+A1:2009 (E) 4 Figu

27、re A.9 Example of guarding the hazardous area of a diecasting cell . 35Figure A.10 Example for a closing safety device with positively actuated hydraulic valve, see 5.3.5.1 a) . 36Figure A.11 Example for a closing safety device with positively actuated pilot valve, see 5.3.5.1 b) 37Figure A.12 Examp

28、le for a closing safety device with positively actuated limit switch which drives the shut-off valve, see 5.3.5.1 c) 38Figure A.13 Example for a closing safety device with positively actuated limit switch which drives a pilot valve, see 5.3.5.1 c) . 39Figure A.14 Example of safety related control sy

29、stem with closing safety device for closing units, see 5.3.5.1 d) . 40Figure A.15 Example of safety related control system with closing safety device for closing units, see 5.3.5.1 d) . 41Figure A.16 Example of additional requirements on the hydraulic control of machines with vertical closing moveme

30、nt against pressure peaks and gravity (for electrical interlocking and monitoring, see Figures A.10 to A.15 42Tables Table 1 Methods of verification . 25 Table 1 (continued) 26 BS EN 869:2006+A1:2009EN 869:2006+A1:2009 (E) 5 Foreword This document (EN 869:2006+A1:2009) has been prepared by Technical

31、 Committee CEN/TC 202 “Foundry machinery”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2009, and conflicting national standards shall be withdr

32、awn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2009-03-01. This document supersedes !EN 869:2006“. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given t

33、o CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ An assessment of the foreseeable risks arising from

34、 the use of the machinery was carried out when this standard was drafted by CEN/TC 202/WG 1, comprising experts from the following countries: Germany, Italy, Spain, Sweden and Switzerland. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countr

35、ies are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain

36、, Sweden, Switzerland and United Kingdom. BS EN 869:2006+A1:2009EN 869:2006+A1:2009 (E) 6 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the sco

37、pe of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisio

38、ns of this type C standard. !Where for clarity an example of a preventative measure is given in the text, this should not be considered as the only possible solution. Other solutions can be used as far as they fulfil correctly the criteria expressed in the requirement. This European Standard assumes

39、, that the equipment is operated and maintained by trained personnel.“ 1 Scope This European Standard specifies the safety requirements for pressure metal diecasting units. It applies to pressure diecasting machines and to the interfaces with the following ancillary equipment: die, melting, holding

40、and dosing furnaces (see EN 746-1), metal feeding equipment, inserting and removal devices, spraying appliances, heat exchanger for the die. This ancillary equipment itself is not covered. Additional risks arising from the material being cast are not covered. This standard does not apply to low pres

41、sure diecasting machines and/or gravity diecasting machines. This standard deals with all significant hazards, hazardous situations and events relevant to pressure diecasting machines when used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Claus

42、e 4). It provides the requirements to be met by the manufacturer to ensure the safety of persons and property during transport, commissioning, use, de-commissioning and maintenance periods, as well as in the event of foreseeable failures or malfunctions that can occur in the equipment. This document

43、 is not applicable to pressure metal diecasting units/machinery which are manufactured before the date of its publication as EN. BS EN 869:2006+A1:2009EN 869:2006+A1:2009 (E) 7 2 Normative references The following referenced documents are indispensable for the application of this document. For dated

44、 references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !deleted text“ EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body !deleted text“ EN 574:1996, Safety of machinery

45、Two-hand control devices Functional aspects Principles for design EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks !EN 842

46、, Safety of machinery Visual danger signals General requirements, design and testing“ EN 894-1, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machin

47、ery Ergonomics requirements for the design of displays and control actuators Part 2: Displays EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design a

48、nd construction of fixed and movable guards !deleted text“ !EN 981, Safety of machinery System of auditory and visual danger and information signals“ EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selectio