EN 4165-001-2015 en Aerospace series - Connectors electrical rectangular modular - Operating temperature 175 continuous - Part 001 Technical specification (Incorporating corrigenda.pdf

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1、BSI Standards PublicationBS EN 4165-001:2015Aerospace series Connectors, electrical,rectangular, modular Operating temperature 175 CcontinuousPart 001: Technical specificationBS EN 4165-001:2015Incorporating corrigendum February 2016BS EN 4165-001:2015 BRITISH STANDARDNational forewordThis British S

2、tandard is the UK implementation of EN 4165-001:2015, incorporating corrigendum February 2016. It supersedes BS EN 4165-001:2015 which is withdrawn.The start and finish of text introduced or altered by corrigendum is indicated in the text by tags. Text altered by CEN corrigendum February 2016 is ind

3、icated in the text by .The UK participation in its preparation was entrusted to Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to in

4、clude all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 93715 6ICS 49.060Compliance with a British Standard cannot confer immunity from legal obligations.This Br

5、itish Standard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2015.Amendments/corrigenda issued since publicationDate Text affected31 March 2016 Implementation of CEN corrigendum February 2016BS EN 4165-001:2015EUROPEAN STANDARD NORME EUROPENNE EUROPIS

6、CHE NORM EN 4165-001 October 2015 ICS 49.060 Supersedes EN 4165-001:2007English Version Aerospace series - Connectors, electrical, rectangular, modular - Operating temperature 175 C continuous - Part 001: Technical specification Luft- und Raumfahrt - Elektrischer Rechtecksteckverbinder in modularer

7、Bauweise - Betriebstemperatur 175 C - Teil 001: Technische Lieferbedingungen Srie arospatiale - Connecteurs lectriques rectangulaires modulaires - Temprature dutilisation 175 C continu - Partie 001: Spcification technique This European Standard was approved by CEN on 5 March 2015. CEN members are bo

8、und to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the

9、CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre

10、 has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

11、 Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000

12、Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 4165-001:2015 EIncorporating corrigendum February 2016BS EN 4165-001:2015EN 4165-001:2015 (E) 2 Contents Page European Foreword 6 1 Scope 7 2 Normative references 7 3 Te

13、rms and definitions . 8 4 Description 8 5 Design . 12 6 Definition drawings and masses . 14 7 Details on contact and module interface . 38 8 Contact arrangements 39 9 Tests 49 10 Tooling testing 58 11 Quality assurance . 61 12 Qualification . 61 13 Maintenance of qualification . 69 14 Quality contro

14、l 70 15 Designation and marking 70 16 Delivery conditions . 71 17 Packaging 71 18 Storage . 71 Figures Figure 1 Standard plug mated with receptacle 14 Figure 2 Rack and panel plugs mated with receptacle 15 Figure 3 Module and contact position inside plug and receptacle, series 2 16 Figure 4 Module a

15、nd contact position inside plug and receptacle, series 3 18 Figure 5 Coupling screw position inside plugs series 2 and 3 19 Figure 6 Guiding pin position inside rack and panel plugs series 2 and 3 . 20 Figure 7 Head of coupling screw 20 Figure 8 Single module receptacle dimensions . 21 Figure 9 Sing

16、le module plug dimensions 23 Figure 10 2 cavities receptacle dimensions, series 2 . 24 Figure 11 4 cavities receptacle dimensions, series 2 . 25 Figure 12 2 cavities receptacle dimensions, series 3 . 26 Figure 13 4 cavities receptacle dimensions, series 3 . 27 BS EN 4165-001:2015EN 4165-001:2015 (E)

17、 3 Figure 14 Receptacle coding pin cavity dimensions, series 2 and 3 . 28 Figure 15 Receptacle module cavity dimensions, series 2 and 3 . 29 Figure 16 2 cavities plug dimensions, series 2 . 30 Figure 17 4 cavities plug dimensions, series 2 . 31 Figure 18 2 cavities plug dimensions, series 3 . 32 Fig

18、ure 19 4 cavities plug dimensions, series 3 . 33 Figure 20 Plug coding key cavity dimensions Series 2 and 3 . 34 Figure 21 Plug module cavity dimensions, series 2 and 3 35 Figure 22 Receptacle and plug module cavity dimensions, series 2 and 3 (concluded). 37 Figure 23 Male module and contact interfa

19、cial sealing dimensions . 38 Figure 24 Female module and contact interface dimensions 38 Figure 25 Interfacial view of 20-22 male module 39 Figure 26 Interfacial view of 20A22 male module 39 Figure 27 Interfacial view of 12-20 male module 40 Figure 28 Interfacial view of 08-16 male module 40 Figure

20、29 Interfacial view of 04-12 male module 41 Figure 30 Interfacial view of 01-08 male module 41 Figure 31 Interfacial view of 01Q18 and 01L18 male module . 42 Figure 32 Interfacial view of 01Q28 and 01L28 male module 43 Figure 33 Interfacial view of 99-01 and 99A01 male module . 44 Figure 34 Interfac

21、ial view of 99-02 male module 44 Figure 35 Interfacial view of 99-10 male module 45 Figure 36 Interfacial view of 20Y22 female module . 45 Figure 37 Interfacial view of 2AY22 female module 46 Figure 38 Interfacial view of 2BY22 female module . 46 Figure 39 Interfacial view of 20Z22 male module . 47

22、Figure 40 Interfacial view of 2AZ22 male module . 47 Figure 41 Interfacial view of 2BZ22 male module 48 Figure 43 Gauges dimensions for 4 cavities housing series 2 and 3 . 59 Figure 44 Gauges dimensions for 2 cavities housing series 2 and 3 . 60 Figure 45 Gauges dimensions to test the stability of m

23、ale contacts in module 61 Tables Table 1 Mated dimensions . 15 Table 2 Contact position 17 Table 3 Contact position 19 Table 4 Coding pin position . 19 Table 5 Plug module cavity dimensions, series 2 and 3 36 BS EN 4165-001:2015EN 4165-001:2015 (E)2 BS EN 4165-001:2015EN 4165-001:2015 (E) 2 Contents

24、 Page European Foreword 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 8 4 Description 8 5 Design . 12 6 Definition drawings and masses . 14 7 Details on contact and module interface . 38 8 Contact arrangements 39 9 Tests 49 10 Tooling testing 58 11 Quality assurance . 61 12 Qualific

25、ation . 61 13 Maintenance of qualification . 69 14 Quality control 70 15 Designation and marking 70 16 Delivery conditions . 71 17 Packaging 71 18 Storage . 71 Figures Figure 1 Standard plug mated with receptacle 14 Figure 2 Rack and panel plugs mated with receptacle 15 Figure 3 Module and contact p

26、osition inside plug and receptacle, series 2 16 Figure 4 Module and contact position inside plug and receptacle, series 3 18 Figure 5 Coupling screw position inside plugs series 2 and 3 19 Figure 6 Guiding pin position inside rack and panel plugs series 2 and 3 . 20 Figure 7 Head of coupling screw 2

27、0 Figure 8 Single module receptacle dimensions . 21 Figure 9 Single module plug dimensions 23 Figure 10 2 cavities receptacle dimensions, series 2 . 24 Figure 11 4 cavities receptacle dimensions, series 2 . 25 Figure 12 2 cavities receptacle dimensions, series 3 . 26 Figure 13 4 cavities receptacle

28、dimensions, series 3 . 27 BS EN 4165-001:2015EN 4165-001:2015 (E) 3 Figure 14 Receptacle coding pin cavity dimensions, series 2 and 3 . 28 Figure 15 Receptacle module cavity dimensions, series 2 and 3 . 29 Figure 16 2 cavities plug dimensions, series 2 . 30 Figure 17 4 cavities plug dimensions, seri

29、es 2 . 31 Figure 18 2 cavities plug dimensions, series 3 . 32 Figure 19 4 cavities plug dimensions, series 3 . 33 Figure 20 Plug coding key cavity dimensions Series 2 and 3 . 34 Figure 21 Plug module cavity dimensions, series 2 and 3 35 Figure 22 Receptacle and plug module cavity dimensions, series

30、2 and 3 (concluded). 37 Figure 23 Male module and contact interfacial sealing dimensions . 38 Figure 24 Female module and contact interface dimensions 38 Figure 25 Interfacial view of 20-22 male module 39 Figure 26 Interfacial view of 20A22 male module 39 Figure 27 Interfacial view of 12-20 male mod

31、ule 40 Figure 28 Interfacial view of 08-16 male module 40 Figure 29 Interfacial view of 04-12 male module 41 Figure 30 Interfacial view of 01-08 male module 41 Figure 31 Interfacial view of 01Q18 and 01L18 male module . 42 Figure 32 Interfacial view of 01Q28 and 01L28 male module 43 Figure 33 Interf

32、acial view of 99-01 and 99A01 male module . 44 Figure 34 Interfacial view of 99-02 male module 44 Figure 35 Interfacial view of 99-10 male module 45 Figure 36 Interfacial view of 20Y22 female module . 45 Figure 37 Interfacial view of 2AY22 female module 46 Figure 38 Interfacial view of 2BY22 female

33、module . 46 Figure 39 Interfacial view of 20Z22 male module . 47 Figure 40 Interfacial view of 2AZ22 male module . 47 Figure 41 Interfacial view of 2BZ22 male module 48 Figure 43 Gauges dimensions for 4 cavities housing series 2 and 3 . 59 Figure 44 Gauges dimensions for 2 cavities housing series 2

34、and 3 . 60 Figure 45 Gauges dimensions to test the stability of male contacts in module 61 Tables Table 1 Mated dimensions . 15 Table 2 Contact position 17 Table 3 Contact position 19 Table 4 Coding pin position . 19 Table 5 Plug module cavity dimensions, series 2 and 3 36 BS EN 4165-001:2015EN 4165

35、-001:2015 (E)3BS EN 4165-001:2015EN 4165-001:2015 (E) 4 Table 6 Male module and contact interfacial sealing dimensions 38 Table 7 Female module and contact interface dimensions . 38 Table 8 Arrangement position of 20-22 modules . 39 Table 9 Contact information of 20-22 modules . 39 Table 10 Arrangem

36、ent position of 20A22 modules 39 Table 11 Contact information of 20A22 modules . 39 Table 12 Arrangement position of 12-20 modules . 40 Table 13 Contact information of 12-20 modules . 40 Table 14 Arrangement position of 08-16 modules . 40 Table 15 Contact information of 08-16 modules . 40 Table 16 A

37、rrangement position of 04-12 modules . 41 Table 17 Contact information of 04-12 modules . 41 Table 18 Contact information of 01-08 modules . 41 Table 19 Contact information of 01Q18 and 01L18 modules . 42 Table 20 Contact information of 01Q28 and 01L28 modules . 43 Table 23 Arrangement position of 9

38、9-02 modules . 44 Table 24 Contact information of 99-02 modules . 44 Table 27 Arrangement position of 20Y22 module 45 Table 28 Contact information of 20Y22 module 45 Table 29 Arrangement position of 2AY22 module . 46 Table 30 Contact information of 2AY22 module . 46 Table 31 Arrangement position of

39、2BY22 module . 46 Table 32 Contact information of 2BY22 module . 46 Table 33 Arrangement position of 20Z22 module 47 Table 34 Contact information of 20Z22 module 47 Table 35 Arrangement position of 2AZ22 module 47 Table 36 Contact information of 2AZ22 module 47 Table 37 Arrangement position of 2BZ22

40、 module 48 Table 38 Contact information of 2BZ22 module 48 Table 39 Tests according to EN 2591-100 (1 of 9). 49 Table 40 Resistance to fluids 58 Table 41 Gauges dimensions for 4 cavities housing series 2 and 3 59 Table 42 Gauges dimensions for 2 cavities housing series 2 and 3 60 Table 43 Gauges dim

41、ensions to test the stability of male contacts in module . 61 Table 44 Sampling for qualification of metallic housings and modules . 62 Table 45 Sampling for qualification of composite housings and modules . 62 Table 46 Sampling for qualification of push-pull latching mechanism housing and modules .

42、 63 BS EN 4165-001:2015EN 4165-001:2015 (E) 5 Table 47 Sampling for qualification of a module new arrangement. 63 Table 48 Qualification tests (1 of 5) 64 Table 49 Sampling distribution (1 of 2) . 69 Table 49 Sampling distribution (2 of 2) . 70 BS EN 4165-001:2015EN 4165-001:2015 (E)4 BS EN 4165-001

43、:2015EN 4165-001:2015 (E) 4 Table 6 Male module and contact interfacial sealing dimensions 38 Table 7 Female module and contact interface dimensions . 38 Table 8 Arrangement position of 20-22 modules . 39 Table 9 Contact information of 20-22 modules . 39 Table 10 Arrangement position of 20A22 module

44、s 39 Table 11 Contact information of 20A22 modules . 39 Table 12 Arrangement position of 12-20 modules . 40 Table 13 Contact information of 12-20 modules . 40 Table 14 Arrangement position of 08-16 modules . 40 Table 15 Contact information of 08-16 modules . 40 Table 16 Arrangement position of 04-12

45、 modules . 41 Table 17 Contact information of 04-12 modules . 41 Table 18 Contact information of 01-08 modules . 41 Table 19 Contact information of 01Q18 and 01L18 modules . 42 Table 20 Contact information of 01Q28 and 01L28 modules . 43 Table 23 Arrangement position of 99-02 modules . 44 Table 24 C

46、ontact information of 99-02 modules . 44 Table 27 Arrangement position of 20Y22 module 45 Table 28 Contact information of 20Y22 module 45 Table 29 Arrangement position of 2AY22 module . 46 Table 30 Contact information of 2AY22 module . 46 Table 31 Arrangement position of 2BY22 module . 46 Table 32 C

47、ontact information of 2BY22 module . 46 Table 33 Arrangement position of 20Z22 module 47 Table 34 Contact information of 20Z22 module 47 Table 35 Arrangement position of 2AZ22 module 47 Table 36 Contact information of 2AZ22 module 47 Table 37 Arrangement position of 2BZ22 module 48 Table 38 Contact

48、information of 2BZ22 module 48 Table 39 Tests according to EN 2591-100 (1 of 9). 49 Table 40 Resistance to fluids 58 Table 41 Gauges dimensions for 4 cavities housing series 2 and 3 59 Table 42 Gauges dimensions for 2 cavities housing series 2 and 3 60 Table 43 Gauges dimensions to test the stability of male contacts in module . 61 Table 44 Sampling for qualification of metallic housings and modules . 62 Table 45 Sampling for qual