EN 13852-2-2004 en Cranes - Offshore cranes - Part 2 Floating cranes《起重机 海上起重机 第2部分 浮动式起重机》.pdf

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1、BRITISH STANDARD BS EN 13852-2:2004 Cranes Offshore cranes Part 2: Floating cranes The European Standard EN 13852-2:2004 has the status of a British Standard ICS 47.020.01; 53.020.20 BS EN 13852-2:2004 This British Standard was published under the authority of the Standards Policy and Strategy Commi

2、ttee on 20 April 2005 BSI 20 April 2005 ISBN 0 580 45874 1 National foreword This British Standard is the official English language version of EN 13852-2:2004. The UK participation in its preparation was entrusted by Technical Committee MHE/3, Cranes and derricks, to Subcommittee MHE/3/10, Marine cr

3、anes, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue un

4、der the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct ap

5、plication. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed;

6、 monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 63 and a back cover. The BSI copyright notice displayed in this document indicates when the document wa

7、s last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM EN138522 October2004 ICS47.020.01;53.020.20 Englishversion CranesOffshorecranesPart2:Floatingcranes AppareilsdelevagechargesuspendueGruesoffshore Partie2:Gruesflottantes KraneOffsh

8、oreKraneTeil2:SchwimmendeKrane ThisEuropeanStandardwasapprovedbyCENon23August2004. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcer

9、nings uchnational standardsmaybeobtainedonapplicationtotheCentralSecretariatortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheCentralSecretariatha

10、sthesamestatusast heofficial versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,Cyprus,CzechRepublic,Denmark,Estonia,Finland,France, Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,Lithuania,Luxembourg,Malta,Netherlands,Norway,Poland,Portugal, Slovakia, Slovenia,Spain,Sweden,Swit

11、zerlandandUnitedKingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2004CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.EN138522:2004:EEN 13852-2:2004 (E)

12、2 Contents page Foreword5 1 Scope 7 2 Normative references 7 3 Terms, definitions and symbols.11 4 List of significant hazards 15 5 Safety requirements and/or protective measures17 5.1 General17 5.2 Structure and mechanisms.17 5.2.1 General principles and requirements 17 5.2.2 In service loads18 5.2

13、.3 Out of service loads 18 5.2.4 Failure mode analysis .18 5.2.5 Load combinations18 5.3 Equipment and components 18 5.3.1 Electrotechnical equipment18 5.3.2 Non-electrotechnical equipment18 5.3.3 Power requirements 19 5.3.4 Slewing drives19 5.3.5 Slewing bearings .19 5.3.6 Slewing bearing fasteners

14、 19 5.3.7 Winches and brakes 20 5.3.8 Wire rope termination20 5.3.9 Wire rope anchorage .20 5.3.10 Wire ropes 20 5.3.11 Hydraulic cylinders21 5.3.12 Motion compensators .21 5.3.13 Shock absorbers21 5.3.14 Tugger system .21 5.4 Drive systems.22 5.4.1 General22 5.4.2 Pneumatic systems .22 5.4.3 Hydrau

15、lic systems .22 5.4.4 Electrical systems22 5.4.5 Heave compensation/rope tensioning systems .23 5.5 Health and safety .23 5.5.1 Control stations - General.23 5.5.2 Control cabin23 5.5.3 Communications24 5.5.4 Noise reduction25 5.5.5 Access 25 5.5.6 Guards 25 5.6 Controls, indicators and limiting dev

16、ices .26 5.6.1 Controls 26 5.6.2 Indicators26 5.6.3 Limiting devices.27 5.7 Protection systems28 5.7.1 Emergency Load Release System (ELRS) 28 EN 13852-2:2004 (E) 3 5.7.2 Emergency operation28 5.7.3 Emergency stop.28 5.8 Lifting of personnel .29 5.8.1 General .29 5.8.2 Rated capacity .29 5.8.3 Secon

17、dary brake29 5.8.4 Cylinders 29 5.8.5 Mode selection for personnel lifting29 5.8.6 Personnel rescue.29 6 Verification of the safety requirements and/or protective measures 30 6.1 General .30 6.2 Testing33 6.2.1 General .33 6.2.2 Function test 33 6.2.3 Installation test 33 6.2.4 Test acceptance crite

18、ria34 6.2.5 Test load.34 7 Information for use35 7.1 Documentation 35 7.2 Operation35 7.2.1 General .35 7.2.2 Checks before starting operation 36 7.2.3 Checks during operation 36 7.2.4 Crane out of service 36 7.2.5 Lifting of personnel (if part of the intended use) .37 7.3 Maintenance.37 7.4 Inspect

19、ions.38 7.5 Marking.38 7.5.1 Manufacturers plate .38 7.5.2 Rated capacity information 38 7.5.3 Components.38 Annex A (informative) Selection of a suitable set of crane standards for a given application39 Annex B (normative) Determination of factors40 B.1 Calculation of the dynamic coefficient nby th

20、e simplified method.40 B.2 Calculation of dynamic coefficient nby motion response analysis 41 B.3 Out of plane influences.42 B.4 Hook velocity .43 B.5 Load combinations43 Annex C (normative) Environmental influences .45 C.1 General .45 C.2 Wind45 C.2.1 Mean wind velocities.45 C.2.2 Boom stalling.45

21、C.3 Ice45 C.4 Stowage and transportation.46 C.5 Corrosion protection.46 C.6 Lightning protection46 C.7 High temperatures.46 Annex D (normative) Failure mode analysis47 D.1 General .47 D.2 Failure mode charts 47 Annex E (normative) Material selection .49 E.1 General .49 E.2 Verification of material q

22、uality .49 E.3 Forged rings for slewing bearings 49 EN 13852-2:2004 (E) 4 E.4 Slewing bearing fasteners 50 E.5 Welded structures51 E.6 Non-welded components 52 Annex F (informative) Control station instrumentation53 Annex G (normative) Wire rope safety factors 54 G.1 General54 G.2 Static safety fact

23、ors.54 G.2.1 Running rigging .54 G.2.2 Standing rigging 54 G.3 Dynamic safety factors .54 G.3.1 Running rigging .54 G.3.2 Standing rigging 54 Annex H (normative) Slewing systems 55 H.1 Systems incorporating slewing rings55 H.2 Systems incorporating house rollers and pintle type design.55 Annex I (no

24、rmative) Requirements for brakes.56 Annex J (normative) Ranking of safety systems.57 Annex K (normative) Winches.58 Annex L (informative) Typical floating cranes.59 Annex M (informative) Excursion envelope for offlead and sidelead .61 Annex N (normative) Equipment for use in a hazardous area .62 N.1

25、 General62 N.2 Avoidance or reduction of ignition sources .62 N.3 Electrotechnical equipment62 N.4 Non-electrotechnical equipment62 N.5 Electrostatic discharge .62 Bibliography 63 EN 13852-2:2004 (E) 5 Foreword This document (EN 13852-2:2004) has been prepared by Technical Committee CEN/TC 147 “Cran

26、es - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2005, and conflicting national standards shall be withdrawn at the latest by April 2005

27、. This standard is one part of EN 13852. The other part is: Part 1: General - purpose offshore cranes According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Repu

28、blic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 13852-2:2004 (E) 6 Introduction This document is NOT harmoniz

29、ed. This document is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those, which are stated in a type

30、B standard, the provisions of this type C standard take precedence over the provisions of other standards, for machines that have been designed and built according to the provisions of this type C standard. The extent to which hazards are covered are indicated in the scope of this document. In addit

31、ion, machinery should comply as appropriate with EN ISO 12100-1 for hazards, which are not covered by this document. EN 13852-2:2004 (E) 7 1 Scope This document specifies the safety requirements for floating cranes including their supporting pedestals or structures. This document applies to cranes m

32、anufactured after the date of issue of this document. This document does not cover: a) fabrication, assembly, dismantling or changing the configuration of the crane; b) lifting accessories, i.e. any item between the hook and the load; c) design temperature below 20 C; d) operations at an ambient tem

33、perature above 50 C; e) cranes covered by the Machinery Directive. The significant hazards covered by this document are identified in clause 4. This document includes requirements for lifting of persons. The use of cranes for lifting of persons may be subject to specific national regulations. Where

34、National Authorities permit the use of a floating crane for the lifting of persons, the crane would at least need to fulfil the requirements of this standard and be adopted in accordance with the relevant National regulations for the lifting of persons. 2 Normative references The following reference

35、d documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 418:1992, Safety of machinery Emergency stop equipment, functional as

36、pects Principles for design. EN 457, Safety of machinery Auditory danger signals General requirements, design and testing (ISO 7731:1986, modified). EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles. EN 842, Safety of machinery Visual danger signals

37、 General requirements, design and testing. EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators. EN 954-1, Safety of machinery Safety related parts of control systems Part 1: General principles for design. EN 982, Safety of

38、machinery Safety requirements for fluid power systems and their components Hydraulics. EN 983, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics. EN 1005-3, Safety of machinery Human physical performance Part 3: Recommended force limits for machinery ope

39、ration. EN 13852-2:2004 (E) 8 EN 1050, Safety of machinery Principles for risk assessment. EN 1070:1998, Safety of machinery Terminology. EN 1127-1:1997, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology. EN 10025, Hot rolled products of non-alloy struc

40、tural steels Technical delivery conditions. EN 10083-1+A1, Quenched and tempered steels Part 1: Technical delivery conditions for special steels (includes amendment A1:1996). EN 10083-2+A1, Quenched and tempered steels Part 2: Technical delivery conditions for unalloyed quality steels (includes amen

41、dment A1:1996). EN 10113-1, Hot-rolled products in weldable fine grain structural steels Part 1: General delivery conditions. EN 10113-2, Hot-rolled products in weldable fine grain structural steels Part 2: Delivery conditions for normalized/normalized rolled steels. EN 10113-3, Hot-rolled products

42、in weldable fine grain structural steels Part 3: Delivery conditions for the thermo mechanical rolled steels. EN 10137-1, Plates and wide flats made of high yield strength structural steels in the quenched and tempered or precipitation hardened conditions Part 1: General delivery conditions. EN 1013

43、7-2, Plates and wide flats made of high yield strength structural steels in the quenched and tempered or precipitation hardened conditions Part 2: Delivery conditions for quenched and tempered steels. EN 10204, Metallic products Types of inspection documents. EN 12077-2, Cranes safety Requirements f

44、or health and safety Part 2: Limiting and indicating devices. EN 12385-1, Steel wire ropes Safety Part 1: General requirements. EN 12385-2, Steel wire ropes Safety Part 2: Definitions, designation and classification. EN 12385-3, Steel wire ropes Safety Part 3: Information for use and maintenance. EN

45、 12385-4, Steel wire ropes Safety Part 4: Stranded ropes for general lifting applications. EN 12644-1, Cranes Information for use and testing Part 1: Instructions. EN 12644-2, Cranes Information for use and testing Part 2: Marking. EN 13135-1, Cranes Safety Design Requirements for equipment Part 1:

46、Electrotechnical equipment. EN 13135-2, Cranes Equipment Part 2: Non-electrotechnical equipment. EN 13411-3:2004, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule securing. EN 13411-4:2002, Terminations for steel wire ropes Safety Part 4: Metal and resin socketing. EN 13411-6, T

47、erminations for steel wire ropes Safety Part 6: Asymmetric wedge socket. prEN 13411-7, Terminations for steel wire ropes Safety Part 7: Symmetric wedge socket. EN 13852-2:2004 (E) 9 EN 13463-1:2001, Non-electrical equipment for potentially explosive atmospheres - Part 1: Basic method and requirement

48、s. EN 13557, Cranes Controls and control stations. EN 13586, Cranes Access. prEN 14502-1:2002, Cranes Equipment for the lifting of persons Part 1: Suspended baskets. EN 50015, Electrical apparatus for potentially explosive atmospheres Oil immersion o. EN 50016, Electrical apparatus for potentially explosive atmospheres Pressurized apparatus p. EN 50017, Electrical apparatus for potentially explosive atmospheres Powder filli