EN 13019-2001 en Machines for road surface cleaning - Safety requirements (Incorporates Amendment A1 2008)《路面清洁机械 安全要求 包含修改件A1-2008》.pdf

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1、BRITISH STANDARD BS EN 13019:2001 Machines for road surface cleaning Safety requirements ICS 93.080.10 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW +A1:2008BS EN 13019:2001+A1:2008 BSI 2009 ISBN 978 0 580 61870 3 National foreword This British Standard is the UK implementat

2、ion of EN 13019:2001+A1:2008. It supersedes BS EN The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“ The UK parti

3、cipation in its preparation was entrusted to Technical Committee A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct applicati

4、on. Compliance with a British Standard cannot confer immunity from legal obligations. Amendments issued since publication Date Comments 30 April 2009 Implementation of CEN amendment A1:2008 13019:2001 which is withdrawn. B/513, Construction equipment and plant, and site safety, to Subcommittee. . B/

5、513/5, tar and asphalt plant This British Standard, having been prepared under the direction of the Sector Committee for Building and Civil Engineering, was published under the authority of the Standards Committee and comes into effect on 15 May 2001 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM

6、 EN 13019:2001+A1 December 2008 ICS 43.160 Supersedes EN 13019:2001 English Version Machines for road surface cleaning - Safety requirements Machines de nettoiement des chausses - Exigences de scurit Maschinen zur Straenreinigung - Sicherheitsanforderungen This European Standard was approved by CEN

7、on 1 January 2001 and includes Amendment 1 approved by CEN on 9 November 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bib

8、liographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibilit

9、y of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, I

10、reland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stass

11、art, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13019:2001+A1:2008: EEN 13019:2001+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 5 2 Normative references 6 3 Terms and definitions .6 4 L

12、ist of significant hazards 7 5 Safety requirements and/or measures 9 5.1 Elevating hoppers and powered discharge doors .9 5.1.1 Multiple control systems.9 5.1.2 Elevating hopper9 5.1.3 Movement .10 5.1.4 Position of controls .10 5.1.5 Stability .10 5.1.6 Hoses and pipework10 5.2 Sweep gear .10 5.2.1

13、 Brushes and brooms.10 5.2.2 Raising, lowering and slewing mechanisms 11 5.2.3 Sweep gear illumination11 5.2.4 Sweep gear maintenance11 5.3 Access and walkways .11 5.4 Controls 11 5.5 Protection devices.11 5.5.1 Moving parts.11 5.5.2 Hot surfaces .12 5.5.3 Fumes, gases and dust particles .12 5.5.4 P

14、ipes and hoses.12 5.5.5 Doors and panels.12 5.6 Water systems12 5.6.1 Tanks.12 5.6.2 Washing/flushing system .12 5.7 Fuel and hydraulic tanks.12 5.8 Hand-held cleaning devices/suction hoses 13 5.9 Demountable machines and components 13 5.9.1 Demountable components13 5.9.2 Supporting means for machin

15、es and components13 5.9.3 Disconnectable power and signal-transmitting systems 13 5.10 !Noise reduction by design 14 5.10.1 Noise reduction at source.14 5.10.2 Noise reduction by protective measures 14 5.10.3 Noise reduction by information14 5.11 Reduction of vibration“ .14 6 Information for use 14

16、6.1 Operating and maintenance instructions14 6.2 Spare parts list.15 7 Marking .16 8 Verification .16 Annex A (informative) Terminology.17 EN 13019:2001+A1:2008 (E) 3 Annex B (informative) Hopper safety device20 Annex ZA (informative) !Relationship between this European Standard and the Essential Re

17、quirements of EU Directive 98/37/EC“ 21 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 22 Bibliography23 EN 13019:2001+A1:2008 (E) 4 Foreword This document (EN 13019:2001+A1:2008) has been prepared by Technical Committee

18、 CEN/TC 151 “Construction equipment and building material machines - Safety“, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2009, and conflicting na

19、tional standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-11-09. This document supersedes EN 13019:2001. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This European Standard

20、has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ Annex A is

21、 informative and contains “Terminology“; Annex B is informative and contains “Hopper safety device“. This standard contains a “Bibliography” as well. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this Europea

22、n Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdo

23、m. EN 13019:2001+A1:2008 (E) 5 Introduction This European Standard is a Type C-standard as stated in !EN ISO 12100“. !When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions

24、 of the other standards, for machines that have been designed and built according to the provisions of this type C standard. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard.“ 1 Scope This Europe

25、an Standard applies to road surface cleaning machines, which are defined in clause 3. The equipment would normally be mounted on a carrier vehicle (e.g. truck, tractor, construction machinery and mobile industrial handling equipment). It is also possible to mount a road surface cleaning machine on i

26、ts own chassis construction and propulsion system. In all cases the machine and chassis form an integral unit. Directives and standards for the vehicular truck chassis aspect, termed carrier vehicle in this standard, would be those relative to that equipment, even where specific modifications have b

27、een made to realize the road surface cleaning application. The use in public road traffic is governed by the national regulations. This European Standard deals with all significant hazards identified through a risk assessment pertinent to road surface cleaning machines when they are used as intended

28、 and under the conditions foreseen by the manufacturer. This European Standard does not deal with significant hazards associated with !deleted text“ EMC. This European Standard only specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards associa

29、ted with machine operation, setting and adjustments, load discharge and routine maintenance. This European Standard does not include requirements for the carrier vehicles (e.g. truck) or special constructions. These are covered in directives related to the construction of vehicles. Demountable bodyw

30、ork systems (e.g. demountable containers) are specified in other standards. This European Standard does not apply to road surface cleaning machines such as front mounted tractor brooms according to !EN 13524:2003.“ This European Standard does not apply to machines or components that are specifically

31、 designed for cleaning tram-lines and rail tracks. This European Standard does not deal with the risks associated with the operation of machines in potentially explosive atmospheres. This European Standard applies to machines which are manufactured after the date of approval of the standard by CEN.

32、EN 13019:2001+A1:2008 (E) 6 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applie

33、s.“ !deleted text“ !EN 953:1997“, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !EN 982:1996“, Safety of machinery Safety requirements for fluid power systems and components Hydraulics !EN 983:1996“, Safety of machinery Safety requirement

34、s for fluid power systems and components Pneumatics !deleted text“ !EN ISO 2867:2006“, Earth-moving machinery Access systems !(ISO 2867:2006)“ !EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003)“ !EN ISO 12

35、100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)“ !EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006)“ !

36、ISO 6750:2005“, Earth-moving machinery Operation and maintenance Format and content of manuals 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply.“ 3.1 road surface cleaning machines machines for removal of spoil

37、 on traffic areas, where the machines are permanently fixed or demountable from a carrier vehicle or specially designed chassis (see annex A). Road surface cleaning machines are equipped with sweep gear to scarify debris. The sweepings maybe collected by the machine and conveyed into a hopper 3.2 de

38、mountable machine machine, that may be demounted from and remounted to the carrier vehicle 3.3 hopper container for the collected sweepings or spoil EN 13019:2001+A1:2008 (E) 7 3.4 sweep gear collective name for all components that perform the cleaning function such as brushes, brooms, pneumatic and

39、/or mechanical conveyance equipment, flushing and high pressure washer equipment 3.5 pick-up system means for conveying the sweepings into the hopper 3.6 traffic area paved areas on which there is vehicular and/or pedestrian traffic. Not included are rail tracks which are solely for rail-mounted tra

40、ffic, as well as traffic areas inside buildings and underground 4 List of significant hazards This clause contains all hazards and hazardous situations, as far as they are dealt with in this European Standard, identified by risk assessments significant to this type of machinery that require action t

41、o eliminate or reduce risk. Hazards Typical location of hazard Relative Subclauses 1 Mechanical hazards (caused for example by: - shape; - relative location; - mass and stability; (potential energy of elements) - mass and velocity; (kinetic energy of elements) - inadequacy of mechanical strength - a

42、ccumulation of potential energy by: - elastic elements (springs), or - liquids or gases under pressure or - vacuum of the machine or parts or workpieces). 1.1 Crushing hazard Under elevating hopper Under hopper door 5.1.2 5.1.3 5.5.5 1.2 Shearing hazard Sweep gear mechanisms 5.2.2 1.3 Entanglement R

43、otating machinery Sweeping brushes 5.5.1 5.2.1 1.4 Drawing-in or trapping hazard Rotating brushes 5.2.1 1.5 Impact hazard Protruding parts 5.5.5 1.6 Friction or abrasion hazards Sweeping brushes and brooms 5.2.1 1.7 High pressure fluid injection hazard Hydraulic pipes/hoses High pressure washing sys

44、tem 5.1.6 5.5.4 5.6.2 1.8 Ejection of parts (of machinery and processed material/workpieces) Fan systems High pressure jets 5.5.1 b) 5.6.2 1.9 Slip, trip and fall hazards in relationship with machinery (because of their mechanical nature) Access, on or from walkways From climbing on equipment or fro

45、m access ladders 5.3 2 Thermal hazards resulting in: EN 13019:2001+A1:2008 (E) 8 Hazards Typical location of hazard Relative Subclauses 2.1 Burns and scalds, by a possible contact of persons, by flames or explosions and also by the radiation of heat sources Engine cooling systems Engine exhaust syst

46、ems 5.5.2 5.5.3 3 Hazards generated by materials and substances processed, used or exhausted by machinery for example: 3.1 Hazards resulting from contact with or inhalation of harmful fluids, gases, mists, fumes and dusts Fumes in cab Dust from brushes and brooms 5.5.3 4 Hazards generated by neglect

47、ing ergonomic principles in machine design (mismatch of machinery with human characteristics and abilities) caused for example by: 4.1 Unhealthy postures or excessive efforts Seats and control devices Manipulating heavy doors and access panels Hand held cleaning devices 5.1.4 5.5.5 5.8 5.9.1 4.2 Ina

48、dequate local lighting Within cleaning zones 5.2.3 4.3 Human errors Lifting of the hopper during carrier vehicle movement 5.1.5 5 Hazards caused by failure of energy supply, breaking down of machinery parts and other functional disorders, for example: 5.1 Failure of energy supply (of drive and/or co

49、ntrol circuits) Elevating hopper Demountable machine systems Sweep gear stowage Hopper discharge door 5.1.3 5.9.1 5.2.2 5.2.2 5.1.3 5.2 Unexpected ejection of machine parts or fluids Pipes and hoses Outlet of centrifugal fan Brushes and brooms 5.1.6 5.5.1 b) 5.2.1 5.3 Errors of fitting Safety props Load descent control systems Demountable components Disconnectable systems Hydraulic pipes/hoses 5.1.2 5.2.2 5.9.1 5.9.3 6.1 5.4 Overturn, unexpected loss of machine stability Elevating hopper Demountable components in general 5.1.5 5.9.1 6 Hazards cau