EN 12753-2005 en Thermal cleaning systems for exhaust gas from surface treatment equipment - Safety requirements (Incorporates Amendment A1 2010)《表面处理设备废气的热清洁系统 安全要求》.pdf

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1、BRITISH STANDARDBS EN 12753:2005+A1:2010Thermal cleaning systems for exhaust gas from surface treatment equipment Safety requirementsICS 13.040.40; 25.220.01g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55

2、g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58National forewordThis British Standard is the UK implementation of EN 12753:2005+A1:2010. It supersedes BS EN 12753:2005 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags

3、indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee MCE/3, Safety of machinery, to Subcommittee MCE/3/8, Thermoprocessing machinery safety.A

4、 list of organizations represented on this subcommittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity fro

5、m legal obligations.BS EN 12753:2005+A1:2010This British Standard was published under the authority of the Standards Policy and Strategy Committee on 27 June 2005 BSI 2010Amendments/corrigenda issued since publicationDate Comments 31 July 2010 Implementation of CEN amendment A1:2010ISBN 978 0 580 63

6、170 2EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12753:2005+A1 May 2010 ICS 13.040.40; 25.220.01 Supersedes EN 12753:2005English Version Thermal cleaning systems for exhaust gas from surface treatment equipment - Safety requirements Systmes dpuration thermique de lair extrait des installati

7、ons de traitement de surface - Prescriptions de scurit Thermische Reinigungssysteme fr Abluft aus Anlagen zur Oberflchenbehandlung - Sicherheitsanforderungen This European Standard was approved by CEN on 21 March 2005 and includes Amendment 1 approved by CEN on 23 April 2010. CEN members are bound t

8、o comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN M

9、anagement Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status

10、as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, R

11、omania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserv

12、ed worldwide for CEN national Members. Ref. No. EN 12753:2005+A1:2010: EEN 12753:2005+A1:2010 (E) 2 Contents Page Foreword 3Introduction . 41 Scope 52 Normative references 63 Terms and definitions . 74 List of significant hazards 94.1 General 94.2 Fire and explosion hazards 94.3 Hazards generated by

13、 residual process gases 125 Safety requirements and/or protective measures 125.1 General 125.2 Fire and explosion . 125.3 Requirements against hazards generated by residual process gas 196 Verification of the safety requirements and / or protective measures . 197 Information for use 207.1 General 20

14、7.2 Instruction handbook 207.3 Marking . 22Annex A (informative) Schematic views of thermal cleaning systems 23Annex B (informative) Temperature dependency of LEL 27Annex C (informative) Operating parameters, conditions for use and measurement methods 31Annex D (informative) Guidelines for thermal c

15、leaning systems operating at increased concentrations . 32Annex E (informative) References to national exposure limit values 34Annex F (normative) Classification of materials reaction to the fire national standards . 35Annex G (informative) Relation between categories and zones . 36Annex ZA (informa

16、tive) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 37Bibliography 38BS EN 12753:2005+A1:2010EN 12753:2005+A1:2010 (E) 3 Foreword This document (EN 12753:2005+A1:2010) has been prepared by Technical Committee CEN/TC 271, “Surface treatment

17、equipment Safety “, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2010, and conflicting national standards shall be withdrawn at the latest by N

18、ovember 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-04-23. This

19、document supersedes EN 12753:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This European Standard has been prepared under a mandate given to CEN by the Commission of the European Communities and the European Free Trade Association, and su

20、pports essential requirements of EU Directive(s). For relationship with EU Directives, see informative Annex ZA, which is an integral part of this European Standard. This European Standard is part of a set of standards devoted to the health and safety requirements of installations for the applicatio

21、n and drying of coating materials. The attention of the reader is drawn to the fact that compliance with this European Standard does not waive the obligation to comply with the regulations governing installations categorised for environmental protection which also deal with the risks of nuisance to

22、the surroundings such as noise emitted outside the building, odours, pollution. NOTE Although a thermal cleaning system, as an integral whole, formally does not fall under the scope of the ATEX Directive 94/9/EC, the standard is based upon a fundamental risk analysis according to this directive. Thi

23、s European Standard includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Franc

24、e, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN 12753:2005+A1:2010EN 12753:2005+A1:2010 (E) 4 Introduction This European Standard is a

25、type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situation and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standa

26、rds, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this European Standard. BS EN 12753:2005+A1:2010EN 12753:2005+A1:2010 (E) 5 1 Scope 1.1 This European Standard is appl

27、icable to thermal cleaning systems for exhaust gas from surface treatment equipment/systems as given below in which the concentration of exhaust gas to be cleaned (for the purpose of this European Standard, named “process gas“) at the inlet to the thermal cleaning system is safely limited within the

28、 concentration ranges given in 5.2.2.2. Surface treatment equipment includes: dryers according to EN 1539, curing equipment; flash-off areas; coating plants (e.g. closed spray booths, open fronted spray booths); machines using flammable solvents for the pre-treatment and cleaning of products or equi

29、pment (e.g. barrels, tins, cans or containers); related solvent handling equipment. !This European Standard deals only with the significant hazards from fire and explosion and hazards generated by residual process gases as listed in Clause 4, when used as intended and under the conditions foreseen b

30、y the manufacturer.“ The types of thermal cleaning systems covered in this European Standard are direct combustion, and catalytic combustion (see definitions in 3.1.1 and 3.1.2). This European Standard applies in conjunction with the relevant requirements of EN 746-1 and EN 746-2. For the purpose of

31、 this European Standard a thermal cleaning system for process gas contains the following components: fan(s), heat exchanger, process space, main and supporting burner, injection system, power driven dampers, control and power circuits joined together for the processing of flammable substances, predo

32、minantly volatile organic compounds, by effecting oxidation. NOTE Thermal cleaning equipment is usually integrated with systems as covered by e.g. EN 1010-1, EN 1539, EN 12215, EN 12921-1 or EN 12921-3. 1.2 This European Standard is not applicable to: thermal paint removal systems; pyrolytic systems

33、. 1.3 This European Standard is not applicable to thermal cleaning systems which are manufactured before the date of publication of this document by CEN. BS EN 12753:2005+A1:2010EN 12753:2005+A1:2010 (E) 6 2 Normative references The following referenced documents are indispensable for the applicatio

34、n of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 746-1, Industrial thermoprocessing equipment Part 1: Common safety requirements for industrial thermoprocessing equip

35、ment EN 746-2, Industrial thermoprocessing equipment Part 2: Safety requirements for combustion and fuel handling systems EN 954-1:1996, Safety of machinery Safety related parts of control systems Part 1: General principles for design EN 1127-1:1997, Explosive atmospheres Explosion prevention and pr

36、otection Part 1: Basic concepts and methodology EN 13463-1:2001, Non-electrical equipment for potentially explosive atmospheres Part 1: Basic method and requirements EN 13463-5, Non-electrical equipment intended for use in potentially explosive atmospheres Part 5: Protection by constructional safety

37、 “c” prEN 14986, Design of fans working in potentially explosive atmospheres EN 50015, Electrical apparatus for potentially explosive atmospheres Oil immersion “o“ EN 50017, Electrical apparatus for potentially explosive atmospheres Powder filling “q“ EN 50020, Electrical apparatus for potentially e

38、xplosive atmospheres Intrinsic safety “i“ EN 60079-0:2004, Electrical apparatus for explosive gas atmospheres Part 0: General requirements (IEC 60079-0:2004) EN 60079-1:2004, Electrical apparatus for potentially explosive atmospheres Part 1: Flameproof enclosures “d“ (IEC 60079-1:2003) EN 60079-2, E

39、lectrical apparatus for explosive gas atmospheres Part 2: Pressurized enclosures “p” (IEC 60079-2:2001) EN 60079-7, Electrical apparatus for explosive gas atmospheres Part 7: Increased safety “e” (IEC 60079-7:2001) EN 60079-15, Electrical apparatus for explosive gas atmospheres - Part 15: Type of pr

40、otection “n“ (IEC 60079-15:2001, modified) EN 60079-18, Electrical apparatus for explosive gas atmospheres Part 18: Construction test and marking of type of protection encapsulation “m“ electrical apparatus (IEC 60079-18:2004) EN 60079-25:2004, Electrical apparatus for explosive gas atmospheres Part

41、 25: Intrinsically safe systems (IEC 60079-25:2003) EN 60204-1:1997, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:1997) EN 60519-1, Safety in electroheat installations Part 1: General requirements (IEC 60519-1:2003) BS EN 12753:2005+A1:2010EN 12753:2

42、005+A1:2010 (E) 7 EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2-2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) 3

43、Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 12100-1:2003 and the following apply. 3.1 thermal cleaning system assembly of linked components and machines such as fan(s), heat exchanger, process space, heating device (burner), power drive

44、n dampers, control and power circuits joined together for the processing of flammable substances, predominantly volatile organic compounds, by effecting oxidation. In a thermal cleaning process gases containing flammable substances are heated to a sufficient temperature in order to oxidise the flamm

45、able fraction 3.1.1 direct combustion direct combustion of solvents in flames or high temperature atmosphere 3.1.1.1 direct regenerative combustion direct combustion of preheated process gas, where the heat recovery of the storage media of the thermal reactor heated by thermal combustion is used (re

46、generative heat exchange) 3.1.1.2 direct recuperative combustion direct combustion of preheated process gas, where the heat exchange (without heat storage) takes place between “cold“ process gas and hot exhaust gas of the thermal combustion according to the (cross) reverse flow principle (recuperati

47、ve heat exchange) 3.1.2 catalytic combustion combustion of solvents with catalysts 3.1.2.1 catalytic regenerative combustion catalytic combustion of preheated process gas, where the heat recovery of the storage media of the thermal reactor heated by thermal combustion is used (regenerative heat exch

48、ange) 3.1.2.2 catalytic recuperative combustion direct combustion of preheated process gas, where the heat exchange (without heat storage) takes place between “cold“ process gas and hot exhaust gas of the thermal combustion according to the (cross) reverse flow principle (recuperative heat exchange)

49、 3.2 process gas for the purpose of this European Standard process gas is defined as the exhaust gas from the surface treatment equipment/system and may contain a mixture of air and flammable substances. The process gas is the gas supplied to the thermal cleaning system for effecting of oxidation. It may include fumes, inert gases as well as solid and/or liquid particles which may trigger condensation and lead to de