EN 12245-2009 en Transportable gas cylinders - Fully wrapped composite cylinders (Incorporates Amendment A1 2011)《可运输气瓶 全包装合成气瓶 2010年6月合并勘误表》.pdf

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1、BS EN 12245:2009ICS 23.020.30NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDTransportable gascylinders Fullywrapped compositecylindersIncorporating corrigendum June 2010+A1:2011National forewordThis British Standard is the UK implementation of EN 12245:2009+A1:

2、2011, incorporating corrigendum June 2010. It supersedes BS EN 12245:2009 which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN a

3、mendment A1 is indicated by !“.The UK participation in its preparation was entrusted by Technical Committee PVE/3, Gas containers, to Subcommittee PVE/3/3, Transportable gas containers Cylinder design, construction and testing at the time of manufacture.A list of organizations represented on this co

4、mmittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.BS EN 12245:2009+A1:2011This

5、 British Standardwas published under theauthority of the StandardsPolicy and StrategyCommittee on 28 February2009 The British Standards Institution 2012. Published by BSI Standards Limited 2012.Amendments/corrigenda issued since publicationDate Comments 31 August 2010 Implementation of CEN corrigend

6、um June 2010.Addition of Note 1 in Clause 730 April 2012 Implementation of CEN amendment A1:2011ISBN 978 0 580 70787 2EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12245:2009+A1 November 2011 ICS 23.020.30 Supersedes EN 12245:2009English Version Transportable gas cylinders - Fully wrapped com

7、posite cylinders Bouteilles gaz transportables - Bouteilles entirement bobines en matriaux composites Ortsbewegliche Gasflaschen - Vollumwickelte Flaschen aus Verbundwerkstoffen This European Standard was approved by CEN on 29 November 2008 and includes Amendment 1 approved by CEN on 27 September 20

8、11. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained

9、on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CEN

10、ELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malt

11、a, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of explo

12、itation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12245:2009+A1:2011: EEN 12245:2009+A1:2011 (E) 2 Contents Page Foreword . 4Introduction 51 Scope 62 Normative references . 63 Terms, definitions and symbols 83.1 Terms and definitions . 83.2 Symbols . 104 D

13、esign and manufacture 104.1 General . 104.2 Liner 104.2.1 Metallic liners 104.2.2 Non-metallic liners 114.2.3 Design drawing . 114.2.4 Design of ends 124.2.5 Neck ring 124.3 Composite overwrap . 124.3.1 Materials . 124.3.2 Winding 124.3.3 Cylinders without liners comprising two or more parts . 134.4

14、 Finished cylinder . 134.4.1 Design drawings . 134.4.2 Cylinders without liner . 134.4.3 Autofrettage . 144.4.4 Manufacturing requirements for the finished cylinder . 145 Cylinder and material tests 145.1 General . 145.2 Requirements and test methods . 155.2.1 Test 1 Composite material tests, includ

15、ing adhesives (where applicable) 155.2.2 Test 2 Liner material tests . 165.2.3 Test 3 Liner burst test at ambient temperature 175.2.4 Test 4 Pressure test of finished cylinders at ambient temperature 175.2.5 Test 5 Cylinder burst test 185.2.6 Test 6 Resistance to pressure cycles at test pressure (ph

16、) and ambient temperature . 195.2.7 Test 7 Immersion in salt water 215.2.8 Test 8 - Exposure to elevated temperature at test pressure 225.2.9 Test 9 - Drop test . 225.2.10 Test 10 Flawed cylinder test . 245.2.11 Test 11 Extreme temperature cycle test 265.2.12 Test 12 Fire resistance test . 275.2.13

17、Test 13 High velocity impact (bullet) test 295.2.14 Test 14 Permeability test of cylinders with non-metallic or without liners 295.2.15 Test 15 Test of compatibility of thermoplastic liners with air or oxidising gases 305.2.16 Test 16 - Torque test . 305.2.17 Test 17 Neck strength 315.2.18 Test 18 C

18、ylinder stability . 315.2.19 Test 19 Neck ring . 325.3 Failure to meet test requirements . 325.3.1 Metallic liners 32BS EN 12245:2009+A1:2011EN 12245:2009+A1:2011 (E) 3 5.3.2 Complete cylinder . 326 Conformity evaluation 327 Marking 328 Operating instructions (cylinders with non-metallic liners) . 3

19、3Annex A (normative) Prototype, design variant and production testing 34A.1 General . 34A.2 Prototype testing . 34A.3 Design variant testing. 38A.4 Production testing 42Annex B (informative) Examples of prototype approval and production testing certificates 45B.1 Type approval certificate composite

20、cylinders with metallic liners . 45B.2 Type approval certificate composite cylinders with non-metallic liners . 46B.3 Type approval certificate composite cylinders without liners 47B.4 Design variant approval certificate composite cylinders with metallic liners . 48B.5 Production test certificate 49

21、Bibliography . 51BS EN 12245:2009+A1:2011EN 12245:2009+A1:2011 (E) 4 Foreword This document (EN 12245:2009+A1:2011) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This European Standard shall be given the status of a nationa

22、l standard, either by publication of an identical text or by endorsement, at the latest by May 2012, and conflicting national standards shall be withdrawn at the latest by May 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.

23、CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Corrigendum 1 issued by CEN on 2 June 2010 and Amendment 1 approved by CEN on 27 September 2011. This document supersedes !EN 12245:2009“. The start and finish of text introduced or

24、 altered by amendment is indicated in the text by tags !“. The modifications of the related CEN Corrigendum have been implemented at the appropriate places in the text and are indicated by the tags . This document has been prepared under a mandate given to CEN by the European Commission and the Euro

25、pean Free Trade Association, and supports essential requirements of !EU Directive 2008/68/EC“. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus

26、, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. BS EN 12245:2009+A1:2011EN 12245:2009+A

27、1:2011 (E) 5 Introduction The purpose of this European Standard is to provide a specification for the design, manufacture, inspection and testing of refillable, transportable fully wrapped composite cylinders. The specifications given are based on knowledge of, and experience with, materials, design

28、 requirements, manufacturing processes and control during manufacture of cylinders in common use in the countries of the CEN members. BS EN 12245:2009+A1:2011EN 12245:2009+A1:2011 (E) 6 1 Scope This European Standard specifies minimum requirements for the materials, design, construction, prototype t

29、esting and routine manufacturing inspections of composite gas cylinders for compressed, liquefied and dissolved gases. NOTE 1 For the purposes of this European Standard, the word “cylinder” includes tubes (seamless transportable pressure receptacles of a water capacity exceeding 150 litres and of no

30、t more than 3 000 litres). This European Standard is applicable to cylinders that comprise a liner of metallic material (welded or seamless) or non-metallic material (or a mixture thereof), reinforced by a wound composite consisting of fibres of glass, carbon or aramid (or a mixture thereof) embedde

31、d in a matrix. This European Standard is also applicable to composite cylinders without liners. This European Standard is not applicable to gas cylinders which are partially covered with fibres and commonly called “hoop wrapped“ cylinders. For hoop wrapped composite cylinders, see EN 12257. NOTE 2 T

32、his European Standard does not address the design, fitting and performance of removable protective sleeves. Where these are fitted, they should be considered separately. This European Standard is primarily for industrial gases other than LPG but may also be applied to LPG. NOTE 3 For dedicated LPG c

33、ylinders, see EN 14427. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN

34、 720-2, Transportable gas cylinders Gases and gas mixtures Part 2: Determination of flammability and oxidizing potential of gases and gas mixtures EN 1964-1, Transportable gas cylinders Specification for the design and construction of refillable transportable seamless steel gas cylinders of water ca

35、pacities from 0,5 litre up to and including 150 litres Part 1: Cylinders made of seamless steel with an Rm value of less than 1100 MPa EN 1964-2, Transportable gas cylinders Specification for the design and construction of refillable transportable seamless steel gas cylinders of water capacities fro

36、m 0,5 litre up to and including 150 litres Part 2: Cylinders made of seamless steel with an Rmvalue of 1100 MPa and above EN 1964-3, Transportable gas cylinders Specification for the design and construction of refillable transportable seamless steel gas cylinders of water capacities from 0,5 litre u

37、p to and including 150 litres Part 3:. Cylinders made of seamless stainless steel with an Rm value of less than 1100 MPa EN 1975, Transportable gas cylinders Specification for the design and construction of refillable transportable seamless aluminium and aluminium alloy gas cylinders of capacity fro

38、m 0,5 litre up to 150 litres EN 12862, Transportable gas cylinders Specification for the design and construction of refillable transportable welded aluminium alloy gas cylinders EN 13322-1, Transportable gas cylinders Refillable welded steel gas cylinders Design and construction Part 1: Carbon steel

39、 BS EN 12245:2009+A1:2011EN 12245:2009+A1:2011 (E) 7 EN 13322-2, Transportable gas cylinders Refillable welded steel gas cylinders Design and construction Part 2: Stainless steel EN 14638-1, Transportable gas cylinders Refillable welded receptacles of a capacity not exceeding 150 litres Part 1: Weld

40、ed austenitic stainless steel cylinders made to a design justified by experimental methods EN ISO 11114-1, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials (ISO 11114-1:1997) EN ISO 11114-2, Transportable gas cylinders Compatibili

41、ty of cylinder and valve materials with gas contents Part 2: Non-metallic materials (ISO 11114-2:2000) EN ISO 11114-3, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 3: Autogenous ignition test in oxygen atmosphere (ISO 11114-3:1997) EN ISO 11114-4,

42、Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting metallic materials resistant to hydrogen embrittlement (ISO 11114-4:2005) EN ISO 11120, Gas cylinders Refillable seamless steel tubes for compressed gas transport, of water

43、capacity between 150 l and 3000 l Design, construction and testing (ISO 11120:1999) EN ISO 13341, Transportable gas cylinders Fitting of valves to gas cylinders (ISO 13341:1997) EN ISO 13769, Gas cylinders Stamp marking (ISO 13769:2002) ISO 75-1, Plastics Determination of temperature of deflection u

44、nder load Part 1: General test method ISO 75-3, Plastics Determination of temperature of deflection under load Part 3: High-strength thermosetting laminates and long-fibre-reinforced plastics ISO 175, Plastics Methods of test for the determination of the effects of liquid chemicals ISO 527-1, Plasti

45、cs Determination of tensile properties Part 1: General principles ISO 527-2, Plastics Determination of tensile properties Part 2: Test conditions for moulding and extrusion plastics ISO 1133, Plastics Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate (MVR) of thermoplastic

46、s ISO 1183 (all parts), Plastics Methods of determining the density and relative density of non-cellular plastics ISO 1628-3, Plastics Determination of the viscosity of polymers in dilute solution using capillary viscometers Part 3: Polyethylenes and polypropylenes ISO 2884-1, Paints and varnishes D

47、etermination of viscosity using rotary viscometers Part 1: Cone-and-plate viscometer operated at a high rate of shear ISO 3146, Plastics Determination of melting behaviour (melting temperature or melting range) of semi-crystalline polymers by capillary tube and polarizing-microscope methods ISO 3341

48、, Textile glass Yarns Determination of breaking force and breaking elongation BS EN 12245:2009+A1:2011EN 12245:2009+A1:2011 (E) 8 ISO 8521, Plastics piping systems Glass-reinforced thermosetting plastics (GRP) pipes Determination of the apparent initial circumferential tensile strength ISO 10156, Gases and gas mixtures Determination of fire potential and oxidizing ability for the selection of cylinder valve outlets ISO 10618, Carbon fibre Determination of tensile properties of resin