DLA OO-S-2927-1997 SPRAY OUTFITS PAINT PORTABLE《便携式喷漆装备》.pdf

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1、 00-S-2927 9 9999974 0375033 4T4 INCH-POUND 00-S-2927 June30.1997 SUPERSEDING 30 April 1993 MIL-S- 15297H FEDERAL SPECIFICATION SPRAY OUTFITS, PAINT, PORTABLE The General Services Administration has authorized the use of this specification by all Federal agencies. 1. SCOPE AND CLASSIFICATION 1.1 Sco

2、ue. This specification covers two types of portable paint spray outfits. 1.2 Classification. The paint spray outfits shall be of the following types, as specified (see 6.2): Type A - Standard. Type B - Lightweight. 2. APPLICABLE DOCUMENTS 2.1 Other publications. The following documents form a part o

3、f this specification to the extent specified herein. Unless a specific issue is identified, the issue in effect on date of invitation for bids or request for proposal shall apply. Beneficial comments, recommendations, additions, deletions, clarifications, etc. and any data which may improve this doc

4、ument should be sent to: Commanding Officer (Code 15E2), Naval Construction Battalion Center, 1000 23rd Avenue, Port Hueneme, CA 930434301, by ushg the Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC NIA FSC 4940 Provided by IHSNo

5、t for ResaleNo reproduction or networking permitted without license from IHS-,-,- 00-5-2927 9999974 0375032 330 00-S-2927 AMERICAN SOCIETY OF MECHANICAL ENGINEEiRS (ASME) ASME PTC 9 ASME BPVC 9 ASME B1.l ASME B40.1 - Performance Test Code for Displacement Compressors, Vacuum - Rules for Construction

6、 of Pressure Vessels. - Screw Threads (UN and UNR Thread Form) Unified Inch. - Gauges - Pressure Indicating Dial Type-Elastic Element Pumps and Blowers. (Private sector and civil agencies may purchase copies of these voluntary standards fiom the American Society of Mechanical Engineers, United Engin

7、eering Center, 345 East 47th Street, New York, NY 10017.) AMERICAN SOCIETY FOR QUALITY CONTROL (ASQC) ASQC 21.4 - Procedures, Sampling and Tables for Inspection by Attributes. (Private sector and civil agencies may purchase copies of these voluntary standards fkom the American Society for Quality Co

8、ntrol, P.O. Box 3005,611 E. Wisconsin Ave., Milwaukee, WI 5320 1-4606.) INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS WEE) IEEE c2 - National Electrical Safety Code. (Private sector and civil agencies may purchase copies of these voluntary standards from the Institute of Electrical and Electroni

9、cs Engineers, EEE Service Center, 445 Hoes Lane, P.O. Box 133 1, Piscataway, NJ 08855-133 1.) NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (J5EMA) NEMA MG-1 - Motors and Generators. (Private sector and civil agencies may purchase copies of these voluntary standards fiom the National Electrical Manu

10、facturers Association, 2101 L Street, N.W., Washington, DC 20037.) UNDERWRITERS LABORATORIES INC. (UL) UL-498 TJL-8 17 UL-1450 - Attachment Plugs and Receptacles. - Cord Sets and Power Supply Cords. - Standard for Safety Motor-Operated Air Compressors, Vacuum Pumps, and Painting Equipment Second Edi

11、tion. (Private sector and civil agencies may purchase copies of these voluntary standards fkom the Underwriters Laboratories Inc., 33 3 Pfingsten Road, Northbrook, IL 60062-2096.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- 00-s-2727 9 9999974

12、 0375033 277 9 00-S-2927 OD activities may obtain copies of those adopted voluntary standards listed in the DoD Index of Specifications and Standards free of charge fi-om the Defense Automated Printing Services, Attn: DoDSSP, Building 4D, 700 Robbins Avenue, Philadelphia, PA 191 11-5094.) 2.2 Order

13、of precedence. In the event of a conflict between the text of this document and the references cited, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Standard

14、commercial product. The spray outfit shall, as a minimum, be in accordance with the requirements of this specification and shall be the manufacturers standard commercial product. Additional or better features which are not specifically prohibited by this specification, but which are a part of the ma

15、nufacturers standard commercial product, shail be included in the spray outfit being fiimished. A standard commercial product is a product which has been sold or is being currently offered for sale in the commercial market through advertisements or manufacturers catalogs, or brochures, and represent

16、s the latest production model. 3.1.1 System of measurement. The dimensions used in this specification are not intended to preclude the use of the metric system of measurement in the fabrication and production of the material, individual parts, and finished product, provided form, fit, and fiinction

17、requirements are satisfied. 3.2 First article. When specified (see 6.2), the contractor shail furnish a spray outfit of the type, as required for first article inspection and approval (see 4.2.1 and 6.3). 3.3 Materiais. Materials used shall be fi-ee from defects which would adversely affect the perf

18、ormance or maintainability of individual components or of the overall assembly. Materials not specified herein shall be of the same quality used for the intended purpose in commercial practice. Unless otherwise specified herein, all equipment, materiai, and articles incorporated in the work covered

19、by this specification are to be new and fabricated using materials produced from recovered materials to the maximum extent possible without jeopardiPng the intended use. The term “recovered materials“ means materials which have been collected or recovered fiom solid waste and reprocessed to become a

20、 source of raw materials, as opposed to virgin raw materials. Unless otherwise specified, none of the above shall be interpreted to mean that the use of used or rebuilt products are ailowed under this specification. 3.4 Desim The design of the paint spray outfit shall be in accordance with current e

21、ngineering practice. Parts of the paint spray outfit shall be the suppliers current design. AU parts shall be of such size, material, and strength as to sustain the maximum loads imposed with an adequate factor of safety, work efficiency, and with minimum wear during operation. The outfits and acces

22、sories supplied shall be designed for minimum maintenance with a minimum of special tools for maintenance operations. The design shall permit ready access for repair and service. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-00-s-2927 W 9999974 0

23、37503Ll I103 R 00-S-2927 1 3.4.1 Interchangeability. All spray outs of the same classification fiirnished with similar options under a specific contract shall be identical to the extent necessary to ensure interchangeability of component parts, assemblies, accessories, and spare parts. 3.5 Construct

24、ion. Construction shall be fiee of any characteristics or defects that will prevent the paint spray outfits from passing any of the examinations and tests specified in section 4. The paint spray outfits shall be complete so that when connected to the specified source of power, can be used for any op

25、eration for which they were designed. 3.5.1 Threads. All threaded fasteners shall be in the inch system and shall comply with ASME B1.l. 3.5.2 Hose connections, gun. Unless otherwise specified (see 6.2), air and material hose connections shall be male straight pipe thread with 60-degree bevel taper

26、seat, or adapters shall be fiimished for these sizes. The air hose connection shall be 1/4-inch (8 mm) NPS. The material hose connection shall be 3/8-inch (10 mm) NPS. The air hose connection shall be detachable, fabricated from brass, or fiom corrosion-resistant steel. The connection shall be in th

27、e butt of the grip, and shall be removable for replacement, or be of the permanently inserted type. 3.5.3 Hose couplings. The hose couplings shall be made of nonferrous metal. They shall be of the swivel joint types; those for the material or fluid hose shall have 3/8-inch (10 mm) female threads, an

28、d those for air hose shall have 1/4-inch (8 mm) female threads (see 3.5.2). In instances where more than two lengths of material or fluid hose or air hose are specified, a suitable male threaded connector threaded on both ends shall be finished for connecting each additional length of hose. All coup

29、lings shall be of the reusable type which can be removed fiom hose on which supplied and replaced on other lengths of hose without special tools or additional parts. 3.5.4 Hoses. Hoses shall be of commercial grade and material acceptable for intended use and as specied herein. 3.6 m. 3.6.1 Material.

30、 Except as otherwise specified herein, the gun shall be made of heat-treated, lightweight, nonferrous metal such as aiuminum, magnesium, or similar metals or their alloys. Fiber packing or washers shall not be used where they will come in contact with the paint compounds. 3.6.2 General design. The g

31、uns shall be air pressure spray type and shall be designed to spray vertical, horizontal, overhead, and intermediate surfaces with paint, varnish, enamel, shellac, and other fast drying or setting materials having viscosities of 15 and 30 seconds, using a No. 4 Ford cup at 77 degrees Fahrenheit (OF)

32、 (25 degrees Celsius (OC). The guns shall be as light in weight as practical, consistent with reliability. The design shall be such that paint compounds will not come in contact with the air control parts. The gun shall be easy to clean, simple to adjust, and so designed and constructed as to produc

33、e complete atomization and uniform spray of paint compounds. The weight of the gun shall be not greater than 2 pounds (0.9 kilograms (kg). 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-00-S-2927 = 74 0375035 04T 004-2927 3.6.2.1 Body. The gun bod

34、y shall be constructed to withstand designed usage while supporting all other parts of the gun. It shall have an integral hand grip designed to fit the operators hand and maintain balance with the air and material hoses connected. The body shd be in the general shape of a pistol with grip suitable f

35、or two or more finger trigger control. A hook shall be provided at the top of the body for hanging the gun when not in use. The gun shall withstand pressure tests specified in 4.5.5. 3.6.2.2 Nozzle. The nozzle assembly shall consist essentially of an ak cap, material needle valve and fluid nozzle, a

36、nd auxiliary parts. The nozzle provided shall be specially designed for use with the gun to be frnished with the type outfit specified. The nozzle assembly and parts, when size permits, shall be permanently and legibly marked with the original manufacturers size or spray pattern designation. 3.6.3 P

37、erformance. When the spray guns and equipment are operated under test conditions specified in section 4, they shall produce a smooth, continuous, penetrating film of the sprayed material. Spraying shall be effected without an excessive loss of thinners, solvents, or drying agents in off spray or mis

38、t. 3.7 Type A, standard spray outfit. 3.7.1 General. Spray outfits of this type shall consist essentially of a gun, pressure tank, pressure cup, two lengths of air hose, two lengths of material hose, and when specified (see 6.2), a nozzle extension, oil and moisture separator, extension gun or handl

39、e, and a tank truck, shall be furnished (see 3.7.3, 3.7.7,3.7.8, and 3.10). The outfit shall be designed to withstand a pressure of not greater than 100 pounds per square inch (psi) (689 kilopascal one of these to be retained as a maintenance part. The cup and cover shall be so designed and construc

40、ted that when attached to each other, an air and liquid-tight joint at operating pressure shall be fomed. The cup opening shall be of sufficient sie to permit easy cleaning of the interior, and shall be not less than 2.25 inches (57.15 mm) in diameter. 3.8.4 Hose. When the outfit is intended for use

41、 with cup only, one 15-foot (4.6 m) length of air hose shall be supplied. Where a material pressure feed tank is to be supplied (see 6.2), two 15-foot (4.6 m) lengths of air hose and one 15-foot (4.6 m) length of material (fluid) hose shall be supplied. 3.8.4.1 Air hose. The air hose shall be 0.25-i

42、nch (6.35 mm) inside diameter. Working pressure shall be not less than 200 psig (1 378 kPa (gage). Burst pressure shall be not less han four times the working pressure. 3.8.4.2 Material hose. The material or fluid hose shall have a 3/8-inch (10 mm) inside diameter. 3.8.5 Air compressor. Except as ot

43、herwise specified herein, the compressor shall be in accordance with UL 1450. The compressor shall have a displacement of not less than 2.7 ft3/min (0.000 127 m3/s), and shall be capable of attaining a pressure of not less than 80 psi (551 Ha). The compressor shall produce air at 50 psig (344 kPa (g

44、age). At this pressure, actual delivery shall be not less than 1.5 fi3/ number PIN) . The specification number, class, type, and siie are combined to form PINs for spray outfits covered by this document (see 1.2). PINs for the spray ouffits are established as follows: Federal Specification number “-

45、T 6.6.1 Types. The types of the spray ouffits (see 1.2) are identified by a two-digit number as follows: TypeA: -01 TypeB: -02 6.7 Sub-iect term (key word) listing. Air Air compressor Gun Pressure 6.8 Subcontracted material and D&S. The preparation for delivery requirements of referenced documents l

46、isted in section 2 do not apply when material and parts are procured by the supplier for incorporation into the equipment and lose their separate identity when the equipment is shipped. MILITARY INTERESTS: Custodians: Navy - YD1 Air Force - 99 hy-AL Review Activity: DLA - CS CIVIL AGENCY COORDINATING ACTIVITIES: GSA-FSS HHS Preparing Activity: Navy - YD1 (Project 4940-0712) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-