DLA MIL-PRF-83536 35 A-2012 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 1PDT LOW LEVEL TO 10 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED TRANSIENT SUPPRESSED D.pdf

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1、AMSC N/A FSC 5945 INCH-POUND MIL-PRF-83536/35A 17 May 2012 MIL-PRF-83536/35 1 November 1999 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 1PDT, LOW LEVEL TO 10 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED ALL WELDED, TRANSIENT SUPPRESSED DC COIL This speci

2、fication is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. Provided by IHSNot for ResaleNo reproduction or netwo

3、rking permitted without license from IHS-,-,-MIL-PRF-83536/35A 2 FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 3 90 SOLDER PIN FIGURE 1. Dimensions and configurations Continue Pro

4、vided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 4 FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 5 Inches mm Inches

5、 mm Inches mm .001 0.03 .141 3.58 .460 11.68 .002 0.05 .156 3.98 .500 12.70 .003 0.08 .170 4.32 .600 15.24 .025 0.64 .200 5.08 .640 16.26 .030 0.76 .230 5.84 .712 18.08 .031 0.79 .250 6.35 .810 20.57 .040 1.02 .300 7.62 .850 21.59 .062 1.57 .345 8.76 1.062 26.97 .110 2.79 .400 10.16 1.070 27.18 .115

6、 2.92 .405 10.29 1.078 27.38 .133 3.38 .425 10.80 1.280 32.51 .140 3.56 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .XXX .010 (0.25 mm) and .XX .03 (0.76 mm). 4. There shall be affixed to the relay a su

7、itable legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6. This relay shall not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined with the ele

8、ctro-magnet flux. 8. Applicable to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 9. Applicable to horizontal flange mount only. Relays shall be

9、marked with the manufacturers name or CAGE code and date code. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Ter

10、minals shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the

11、 qualifying activity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material accord

12、ing to SAE-AMS3332 has been considered acceptable. 12. Indicated terminal shall be identified by a contrasting bead. 13. Plane of critical motion for vibration and shock is Y-axis. 14. Solder-hook terminal: Direction of hook opening is optional. 15. Back EMF (transient voltage): 42 V dc maximum. 16.

13、 Internal diode configuration is optional. FIGURE 1. Dimensions and configurations Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 6 REQUIREMENTS: Contact requirements: Load ratings: See table I. Low level: 10 A to 50 A a

14、t 10 mV to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 10328 V dc 115 V ac 1 phase 400 Hz Resistive Inductive Inductive Motor Lamp 50 10 20 50 50 10 6 N/A 4 2 10 N/A 8 4

15、2 Life: 50,000 cycles, unless otherwise specified (see table I). Contact voltage drop and resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA maximum

16、 at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (conta

17、ct resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 7 Contact bounce: 1.0 millisecond (ms) maximum. Contact stabilization time

18、: 2.5 milliseconds maximum. Break bounce (normally open contacts): 0.1 milliseconds maximum. Overload current: 30 amperes dc, 60 amperes ac. Rupture current: 32 amperes dc, 80 amperes ac. Time current relay characteristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive ap

19、plication Amperes Time 1 2 3 4 20 30 75 150 1 hour 20 seconds 2 seconds 0.53 second 1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of four different current levels in th

20、e sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 1-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding

21、 or sticking and relays shall pass contact voltage drop at the conclusion. Coil requirements 1/: See table III. Operate time: 6 milliseconds maximum with rated coil voltage at 25C. 7 milliseconds maximum with rated coil voltage over the temperature range. Release time: 6 milliseconds maximum with ra

22、ted coil voltage at 25C. 7 milliseconds maximum with rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Applicable; 42 V dc maximum. Neutral screen: Not applicable. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacin

23、g requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). Provided by IHSNot for

24、ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characteristics. 1/ Dash number 2/ Mount Coil requirements Solder pin Solder hook Socket pin 90 solder pin At 25C Over temperature range Maximum pickup Voltage Coil voltage (V dc) 3/ Coil resistanc

25、e (ohms) minimum Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ High temperature test Continuouscurrent test Rated Max 001 002 003 - - - No

26、 mount 6 7.3 18 3.3 1.6 0.4 4.5 2.3 0.25 5.0 5.7 004 005 006 - - - RVFM 6 7.3 18 3.3 1.6 0.4 4.5 2.3 0.25 5.0 5.7 007 008 - - - 009 HFM 6 7.3 18 3.3 1.6 0.4 4.5 2.3 0.25 5.0 5.7 010 011 012 - - - No mount 12 14.5 85 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 013 014 015 - - - RVFM 12 14.5 85 6.5 3.3 0.75 9.

27、0 4.5 0.5 9.9 11.25 016 017 - - - 018 HFM 12 14.5 85 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 019 020 021 - - - No mount 28 5/ 29 440 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 022 023 024 - - - RVFM 28 5/ 29 440 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 025 026 - - - 027 HFM 28 5/ 29 440 13.5 5.5 2.3 18.0 7.0 1.5 19.

28、8 22.5 028 029 030 - - - No mount 48 50 1400 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 031 032 033 - - - RVFM 48 50 1400 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 034 035 - - - 036 HFM 48 50 1400 24.0 10.0 3.0 36.0 12.0 2.4 40.0 44.0 1/ Each relay possesses high level and low level capabilities. However, re

29、lays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Fai

30、lure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1, R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 4/ Pickup, hold, and dropout voltages as shown are for test purposes only and are n

31、ot to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. MIL-PRF-83536/35A8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 9 Electrical requirements: In

32、sulation resistance: Initial: 100 megohms at 500 V dc. After life or environmental tests: 50 megohms at 500 V dc. Dielectric withstanding voltage 2/: Coil to case | All other points Sea level: | Initial: 1,000 | 1,250 After life: 750 | 1,000 | Altitude: | At 80,000 feet: 250 | 250 At 300,000 feet: 5

33、00 | 500 Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Shock (specified pulse): Applicable, method 213 of MIL-STD-202, test condition C, 200 gs for 6 ms 1 ms, except horizontal flange mount peak g value shall be 100 gs for 6 ms 1 ms. Contact

34、chatter shall not exceed 10 microseconds (s) maximum for closed contacts and 1 s maximum closure for open contacts. Vibration (sinusoidal): Applicable, method 204 of MIL-STD-202, 30 gs except frequency range shall be 70 Hz to 3,000 Hz. Contact chatter shall not exceed 10 s maximum for closed contact

35、s and 1 s maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with method 214 of MIL-STD-202, test condition IG (0.4 g2/Hz, 50 Hz to 2,000 Hz). Contact chatter shall not exceed 10 s maximum for closed contacts and 1 s maximum

36、closure for open contacts. Acceleration: Applicable, except 15 gs. Physical requirements: Dimensions and configurations: See figure 1. Weight: 17 grams (0.60 ounce) maximum. 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for Resale

37、No reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 10 Terminal strength: Solder hook terminals: For .030 diameter terminals: 3 pounds 0.3 pound. For .062 diameter terminals: 10 pounds 0.5 pound. Bend: Not applicable. Twist: Not applicable. Solder pin terminals: Pu

38、l force: For .030 diameter terminals: 3 pounds 0.3 pound. For .062 diameter terminals: 10 pounds 1.0 pound. Bend: Not applicable. Twist: Not applicable. Socket pin terminals: Pul force: For .030 diameter terminals: 3 pounds 0.3 pound. For .062 diameter terminals: 10 pounds 0.5 pound. Bend: Not appli

39、cable. Twist: Not applicable. Terminal solderability: Applicable to solder pin and solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or Identifying Number (PIN): M83536/35 (dash number from table III and suffix letter designating failure rate level (FRL). PIN is a new term encomp

40、assing previous terms used in specifications such as part number, type designator, and identification number). Qualification inspection: Qualification inspection and sample size: See table IV. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-8

41、3536/35A 11 TABLE IV. Qualification inspection and sampling size. 1/ Single submission Group submission 19 units plus 1 open unit for level L at C = 0. 2/ 55 units plus 1 open unit for level M at C = 0. 2/ Qualification inspection as applicable. M83536/35-022 M83536/35-022 M83536/35-022 M83536/35-02

42、0 M83536/35-026 M83536/35-002 M83536/35-014 M83536/35-029 19 units plus 1 open unit for level L at C = 0. 2/ 55 units plus 1 open unit for level M at C = 0. 2/ Qualification inspection as applicable. 2 units, qualification inspection table, group II, shock, vibration, acceleration, terminal strength

43、, and seal. 2 units, qualification inspection table, group II. 1/ For retention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-83536/34 data may be used in addition to the MIL-PRF-83536/35 data. Prior to performance of retention

44、 of qualification testing, the relay manufacturer shall preselect the sampling plan. 2/ The number of units required for qualification testing shall be increased as required in group V, table II of MIL-PRF-83536, if the contractor elects to test the number of units permitting one or more failures. P

45、rior to performance of qualification testing, the relay manufacturer shall preselect the sampling plan. Qualification inspection (reduced testing) (sample size 2 units each coil voltage and 1 unsealed unit). See table V. TABLE V. Qualification inspection (reduced testing). Inspection 2 units each co

46、il voltage Group Q2 of qualification inspection table 1 unsealed sample unit for internal inspection Supersession requirements: Not applicable. Changes from previous issue. The margins of this specification are marked with vertical lines to indicate where changes from the previous issue were made. T

47、his was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespective of the marginal notations and relationship to th

48、e last previous issue. Referenced documents. In addition to MIL-PRF-83536, this document references the following: ASTM B488 SAE-AMS3332 MIL-STD-202 MIL-PRF-83536/34 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/35A 12 Custodians: Preparing activity: Army CR DLA - CC Navy EC Air Force 85 (Project 5945-2012-016) DLA CC Review activities: Army MI NOTE: The activities listed above were