DLA MIL-PRF-83536 19 B-2013 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 4PDT LOW LEVEL TO 10 AMPERES MAGNETIC LATCH HERMETICALLY SEALED ALL WELDED TRANSIENT SUPPRESSED DC COILS.pdf

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1、AMSC N/A FSC 5945 INCH-POUND MIL-PRF-83536/19B 10 June 2013 SUPERSEDING MIL-PRF-83536/19A 12 October 2000 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 4PDT, LOW LEVEL TO 10 AMPERES, MAGNETIC LATCH, HERMETICALLY SEALED, ALL WELDED, TRANSIENT SUPPRESSED DC COILS Th

2、is specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-PRF-83536. FIGURE 1. Dimensions and configurations. Provided by IHSNot for ResaleNo reprodu

3、ction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 3 FIGURE 1. Dimensions and configurations - Continue

4、d. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 5 Inches m

5、m Inches mm Inches mm .000 0.00 .172 4.37 .937 23.80 .001 0.03 .200 5.08 1.010 25.65 .002 0.05 .270 6.86 1.025 26.04 .005 0.13 .300 7.62 1.062 26.98 .040 1.02 .310 7.87 1.396 35.46 .050 1.27 .312 7.92 1.406 35.71 .062 1.58 .500 12.70 1.446 36.73 .150 3.81 .625 15.88 1.718 43.64 .156 3.96 .810 20.37

6、NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. These relays are

7、 polarized monostable. 6. This relay shall not be damaged by reverse polarity. 7. Applicable to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 8.

8、 Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code and date code. Marking shall be with the bottom of the print adjacent to the near side. 9. Socket pin terminals shall provide the operational, environmental, and interface characteristics to

9、provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin, shall be gold plated. One system for gold plating that may be used is ASTM-B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product

10、 to meet the performance requirements of this specification and shall be approved by the qualifying activity. 10. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. Th

11、e gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material according to SAE AMS3332 has been considered acceptable. 11. Relay is magnetically latched in both positions. 12. All hooks shall be tin finished. 13. Relays shall have a (+) sign placed on the circuit diagram as shown

12、. 14. Coil symbol optional in accordance with MIL-STD-1285. 15. Transient voltage (back EMF) 5 V dc maximum. Diodes shall have peak inverse voltage rating of 600 V dc. 16. Indicated terminal shall be identified by a contrasting bead. 17. Plane of critical motion for vibration and shock is Y-axis. FI

13、GURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 6 FIGURE 2. Outline dimensions and configuration, track mount (see notes 16 and 17). Provided by IHSNot for ResaleNo reproduction or

14、networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 7 Inches mm Inches mm .001 0.03 .200 5.08 .005 0.13 .270 6.86 .010 0.25 .400 10.16 .020 0.51 .500 12.70 .040 1.02 .800 20.32 .062 1.57 1.010 25.65 .078 1.98 1.025 26.04 .079 2.01 1.250 31.75 .094 2.39 1.310 33.27 .140 3.56 1.910 48.

15、51 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25mm) for three place decimals and .03 (0.8 mm) for two place decimals. 4. Relay is magnetically latched in both positions. 5. Caution note to obse

16、rve polarity must appear on relays with dc coils. 6. Terminal numbers shall not appear on the header or on the gasket. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 7. Enclosure shall be brown 30252 in accordance with FED-STD

17、-595. 8. With the same magnitude and polarity voltage applied to terminals X1-XY2 simultaneously, the relay contacts shall not transfer from the condition existing prior to the application of voltage to both coils. 9. With 20 dc maximum applied initially to terminals X1-XY2 the subsequent applicatio

18、n of 28 V dc minimum to terminals Y1-XY2 (while the voltage is maintained on terminals X1-XY2) shall not cause the relay contacts to transfer from the condition resulting from the application of voltage to terminals X1-XY2 prior to the application of voltage to terminals Y1-XY2. Removal of voltage f

19、rom terminals X1-XY2 (while voltage is maintained on terminals Y1-XY2) shall cause relay contact transfer. 10. With 20 V dc maximum applied initially to terminals Y1-XY2 the subsequent application of 28 V dc to terminals X1-XY2 (while the voltage is maintained on terminals Y1-XY2) shall not cause th

20、e relay contacts to transfer from the condition resulting from the application of voltage to terminals Y1-XY2 prior to the application of voltage to terminals X1-XY2. Removal of voltage from terminals Y1-XY2 (while voltage is maintained on terminals X1-XY2) shall cause relay contact. Provided by IHS

21、Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 8 11. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin

22、, shall be gold plated. One system for gold plating that may be used is ASTM-B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qual

23、ifying activity. 12. Back EMF (transient voltage): 42 V dc maximum. 13. Track mount base, knob, latching pin and post shall be corrosion resistant. One way of ensuring corrosion resistance is to nickel plate stainless steel 303 with 100 microinches minimum thickness per McDonnell Douglas P.S. 13112

24、(Deutsch Relays, Inc. Patnet number 3.790,915) or equivalent 100 microinches thick minimum. 14. Track mount relay shall be capable of mating with M6106/5 “Bracket and Socket Assembly”, configuration III. The latching pin shall be capable of withstanding an axial pull of 35 pounds, in a direction awa

25、y from the knob, without degradation. The rotation of the knob mechanism shall be restricted such that the latching pins cannot be placed on the side opposite the M6106/5 bracket cutouts. 15. JANTX or equivalent screened semiconductors shall be used for internal coil suppression. Relays using suppre

26、ssion devices shall continue to operate should the suppression circuit be in failure mode. Diodes shall have a peak inverse voltage of 600 V dc minimum. 16. Indicated terminals shall be identified by contrasting beads. 17. Gasket shall provide a reliable seal between the relay and mating socket that

27、 will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 30 to 45. Gasket material according to SAE AMS3332 has been considered acceptable. FIGURE 2. Outline dimensions and configuration, track mount (see notes 13

28、 and 14) Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 9 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicab

29、le. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115 V ac 1 phase 50/60 Hz 1/ 115/200 V ac 3 phase 400 Hz 115/200 V ac 3 phase 50/60 Hz 1/ Resistive 100 10 10 2.5 10 2.5 Inductive 20 8 8 N/A 8 N/A Inductive 10 N/A N

30、/A 2.5 N/A 2.5 Motor 100 4 4 2 4 2 Lamp 100 2 2 1 N/A N/A 1/ For 50/60 Hz rating, rupture and overload are not applicable and life for each load shall be 10,000 cycles. Life: 100,000 cycles, unless otherwise specified (see table I). Contact voltage drop and resistance: Initial contact voltage drop:

31、0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 v

32、olt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Provided by IHSNot for Res

33、aleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 10 Contact bounce: 1.0 millisecond maximum. Contact stabilization time: 2.5 milliseconds maximum. Overload current: 40 amperes dc (60 amperes ac). Rupture current: 50 amperes dc, (80 amperes ac). Time current r

34、elay characteristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 15 1 hour 2 50 5 seconds 3 100 1.2 seconds4 250 0.2 second5 350 0.1 second1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applicat

35、ions (make and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separate relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall b

36、e performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at the conclusion. Coil data 1/ 2/: See table III. Operate time: 15 milliseconds maximum (each coil), 20 milliseconds maximum (each

37、 coil) (track mount) with rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Applicable (42 V dc maximum for track mount and 5 V dc maximum for all others). Neutral screen: Applicable. 1/ CAUTION: Due to possible interaction of relay magnetic fields,

38、the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). 2/

39、Track mount relays shall have the pickup, voltage and timing tests, performed with a M6106/5 bracket placed around the relay housing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/19B 11 TABLE III. Dash numbers and characteristics. 1/

40、 Dash number 2/ Mount Coil data At 25C Over temper-ature range Maximum pickup voltage Solder hook Socket pin Coil voltage (V dc) 3/ Coil resis-tance amperes minimum Specified latch/ reset voltage (V dc ) 4/ Specified latch/ reset voltage (V dc ) 4/ High temper- ature test Contin-uous current test Ra

41、ted Max 001 002 RVFM 6 7.3 0.300 3.5 4.5 5.0 5.7 003 - HFM 6 7.3 0.300 3.5 4.5 5.0 5.7 004 005 RVFM 12 14.5 0.150 6.5 9.0 9.9 11.25 006 - HFM 12 14.5 0.150 6.5 9.0 9.9 11.25 007 008 RVFM 28 29 5/ 0.072 14.5 18.0 19.8 22.5 009 - HFM 28 29 5/ 0.072 14.5 18.0 19.8 22.5 - 010 Track 28 29 5/ 0.072 14.5 1

42、8.0 19.8 22.5 011 012 RVFM 48 50 0.038 24.0 36.0 38.0 42.0 013 - HFM 48 50 0.038 24.0 36.0 38.0 42.0 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not recommended for subse

43、quent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay.

44、4/ Pickup voltage as shown is for test purposes only and is not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. Electrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environ

45、mental tests: 100 megohms minimum at 500 V dc (track mount). 50 megohms minimum at 500 V dc (all others). Dielectric withstanding voltage 3/: Track mount All others Coil to coil Coil to case All other points Coil to coil Coil to case All other points Sea level: Initial: 1050 1500 1000 1250 After lif

46、e: 1050 1250 1000 1000 Altitude: At 80,000 feet: 350 350 250 350 At 300,000 feet: N/A N/A 500 500 3/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF

47、-83536/19B 12 Maximum leakage current for track mount only: 100 microamperes rms. Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet, 80,000 feet for track mount. Shock (specified pulse): Applicable, MIL-STD-202, method 213, test condition C, 200 g

48、s for 6 1 ms, except horizontal flange mount peak g value shall be 100 gs for 6 1 rms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs, except frequency range shall be 10 to 3,000 Hz. Horizontal flange mount shall be 20 gs, 57 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration