DLA MIL-PRF-83536 18 C-2012 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 4PDT LOW LEVEL TO 10 AMPERES MAGNETIC LATCH HERMETICALLY SEALED ALL WELDED DC COILS.pdf

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1、AMSC N/A FSC 5945 MIL-PRF-83536/18C 13 August 2012 SUPERSEDING MIL-PRF-83536/18B 5 January 2010 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 4PDT, LOW LEVEL TO 10 AMPERES, MAGNETIC LATCH, HERMETICALLY SEALED, ALL WELDED, DC COILS This specification is approved fo

2、r use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and the latest issue of MIL-PRF-83536. INCH-POUND NO MOUNT SOLDER PIN FIGURE 1. Dimensions and configurations. Provided by IHSNot

3、for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 2 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 3 FIGURE 1. Dimensions and confi

4、gurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 4 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-

5、83536/18C 5 FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 6 Inches mm Inches mm Inches Mm .001 0.03 .200 5.08 1.010 25.65 .002 0.05 .270 6.86 1.025 26.04 .005 0.13 .300 7.62 1.0

6、62 26.98 .040 1.02 .310 7.87 1.396 35.46 .050 1.27 .312 7.92 1.406 35.71 .062 1.58 .500 12.70 1.446 36.73 .150 3.81 .625 15.88 1.718 43.64 .156 3.96 .810 20.57 .172 4.37 .937 23.80 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise s

7、pecified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a suitable legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6. This relay shall not operate or be damaged by reverse polarity. 7. Applicable to horizontal

8、flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the far side. 8. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE cod

9、e and date code. Marking shall be with the bottom of the print adjacent to the near side. 9. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin, shall be gol

10、d plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qualifying activit

11、y. 10. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material according to SAE-AMS 3332

12、 has been considered acceptable. 11. Relay is magnetically latched in both positions. 12. All hooks shall be tin finished. 13. Relays shall have a (+) sign placed on the circuit diagram as shown. 14. Coil symbol optional in accordance with MIL-STD-1285. 15. Indicated terminals shall be identified by

13、 a contrasting bead. 16. Plane of critical motion for vibration and shock is Y-axis. FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 7 REQUIREMENTS: Contact data: Load ratings: Se

14、e table I. Low level: 10 A to 50 A at 10 mV dc to 50 mV dc or peak ac. Intermediate current: Applicable. Mixed loads: Applicable. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 115 V ac 1 phase 400 Hz 115 V ac 1 phase 50/60 Hz 1/ 115/200 V a

15、c 3 phase 400 Hz 115/200 V ac 3 phase 50/60 Hz 1/ Resistive 100 10 10 2.5 10 2.5 Inductive 20 8 8 N/A 8 N/A Inductive 10 N/A N/A 2.5 N/A 2.5 Motor 100 4 4 2 4 2 Lamp 100 2 2 1 N/A N/A 1/ For 50/60 Hz rating, rupture and overload are not applicable and life for each load shall be 10,000 cycles. Life:

16、 Unless otherwise specified (see table I), 100,000 cycles. Contact voltage drop or resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc

17、or peak ac. High level life (contact voltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistan

18、ce): During low level: 100 ohms maximum. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Contact stabilization time: 2.5 milliseconds maximum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-

19、83536/18C 8 Overload current: 40 amperes dc (60 amperes ac). Rupture current: 50 amperes dc, (80 amperes ac). Time current relay characteristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 15 1 hour 2 50 5.0 seconds 3 100 1.2 seconds4 250 0.2

20、 second5 350 0.1 second1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separate relays shall be teste

21、d at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass contact voltage drop at th

22、e conclusion. Coil data 1/: See table III. Operate time: 15 milliseconds maximum (each coil) with rated coil voltage over the temperature range. Duty rating: Continuous. Coil transient suppression: Not applicable. Neutral screen: Applicable. Electrical data: Insulation resistance: Initial: 100 megoh

23、ms minimum at 500 V dc. After life or environmental tests: 50 megohms minimum at 500 V dc. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting fields: .125 (3.18

24、 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 9 TABLE III. Dash numbers and

25、characteristics. 1/ Dash number 2/ Mount Coil data At 25C Over temperature range Maximum pickup voltage Solder pin Solder hook Socket pin Coil voltage (V dc) 3/ Coil resistance (ohms) minimum Specified latch/ reset voltage (V dc ) 4/ Specified latch/reset voltage (V dc ) 4/ High temper- ature test C

26、ontinuous current test Rated Max 016 001 002 RVFM 6 7.3 25 3.5 4.5 5.0 5.7 017 003 - HFM 6 7.3 25 3.5 4.5 5.0 5.7 018 - - No mount 6 7.3 25 3.5 4.5 5.0 5.7 019 004 005 RVFM 12 14.5 100 6.5 9.0 9.9 11.25 020 006 - HFM 12 14.5 100 6.5 9.0 9.9 11.25 021 - - No mount 12 14.5 100 6.5 9.0 9.9 11.25 022 00

27、7 008 RVFM 28 29 405 14.5 18.0 19.8 22.5 023 009 - HFM 28 29 405 14.5 18.0 19.8 22.5 024 - - No mount 28 29 405 14.5 18.0 19.8 22.5 025 011 012 RVFM 48 50 1,350 24.0 36.0 38.0 42.0 026 013 - HFM 48 50 1,350 24.0 36.0 38.0 42.0 027 - - No mount 48 50 1,350 24.0 36.0 38.0 42.0 028 014 - RVFM 28 29 5/

28、405 14.5 18.0 19.8 22.5 029 015 - HFM 28 29 5/ 405 14.5 18.0 19.8 22.5030 - - No mount 28 29 5/ 405 14.5 18.0 19.8 22.5 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open circuits are not re

29、commended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the opera

30、tion of the relay. 4/ Latch/reset voltages as shown are for test purposes only and is not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C, the maximum coil voltage shall be 32 V dc. Provided by IHSNot for ResaleNo reproduction or networking permitted without

31、license from IHS-,-,-MIL-PRF-83536/18C 10 Dielectric withstanding voltage 2/: All othersCoil to coil Coil to case All other points Sea level: Initial: 1,000 1,250After life: 1,000 1,000 Altitude: At 80,000 feet: 250 350 At 300,000 feet: 500 500 Maximum leakage current: 100 microamperes rms in accord

32、ance with MIL-PRF-83536. Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet. Shock (specified pulse): Applicable, MIL-STD-202, method 213, test condition C except peak value shall be 200 gs for 6 1 ms. Horizontal flange mount peak value shall be 10

33、0 gs for 6+1 ms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, test condition G, except frequency range shall be 30 gs 10 to 3,000 Hz. Horizontal flange mo

34、unt shall be 20 gs, 57 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Vibration (random): Applicable to qualification and group C inspection. Test in accordance with MIL-STD-202, method 214, test conditio

35、n IG (0.4 g2/Hz, 50 to 2,000 Hz). Horizontal flange mount shall be at (0.2 g2/Hz, 50 to 2,000 Hz). Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts. Acceleration: Applicable, except 15 gs. Physical data: Dimensions and c

36、onfigurations: See figure 1. Weight: 0.17 pound (77.2 grams). Terminal strength: Solder hook terminals: Pull force: 10 pounds 1.0 pound. Bend: Applicable. Twist: Not applicable. 2/ Dielectric may be improved by suitable insulation of terminals and wiring after installation. Provided by IHSNot for Re

37、saleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 11 Socket pin terminals: Pull force: 10 pounds 1.0 pound. Bend: Applicable. Twist: Not applicable. Terminal solderability: Applicable to solder hook terminals only. Seal: Hermetic. Marking: Applicable. Part or

38、 Identifying Number (PIN): M83536/18 (dash number from table III and suffix letter designating failure rate level). Qualification inspection: Qualification inspection and sample size: See table IV. TABLE IV. Qualification inspection and sample size. 1/ Single submission Group submission 18 units plu

39、s 1 open unit for level L at C = 0 2/ M83536/18-008 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ M83536/18-008 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable M83536/18-008 Qualification inspection as app

40、licable M83536/18-007 2 units, qualification inspection table, Q2, shock, vibration, acceleration, terminal strength, and seal M83536/18-023 M83536/18-002 2 units, qualification inspection table, Q1 M83536/18-006 M83536/18-026 M83536/18-014 2 units, qualification inspection table, Q1 M83536/18-015 1

41、/ For retention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-83536/19 may be used in addition to MIL-PRF-83536/18 data. Prior to performance of retention of qualification testing, the relay manufacturer shall preselect the sam

42、pling plan. 2/ The number of units required for qualification testing shall be increased as required in Q5, table II of MIL-PRF-83536, if the contractor elects to test the number of units permitting one or more failures. Prior to performance of qualification testing, the relay manufacturer shall pre

43、select the sampling plan. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/18C 12 Qualification inspection (reduced testing) (sample size - 2 units each coil voltage and 1 unsealed unit). See table V. If the relays produced for MIL-PRF-8

44、3536/18 are similar in construction and design except for the suppression network to the relays produced for MIL-PRF-83536/19, then reduced testing for qualification of MIL-PRF-83536/18 relays may be performed concurrent with or subsequent to successful qualification of MIL-PRF-83536/19 relays. For

45、reduced testing, see table V. TABLE V. Qualification inspection (reduced testing). Inspection 2 units each coil voltage Q1 of qualification inspection table 1 unsealed sample unit for internal inspection Supersession data: See table VI. TABLE VI. Supersession data. Superseded PIN M6106/51- Replaceme

46、nt PIN M83536/18- 001 007002 008003 009 Referenced documents. In addition to MIL-PRF-83536, this document references the following: MIL-PRF-83536/19 MIL-STD-1285 SAE-AMS3332 MIL-STD-202 ASTM B488 Changes from previous issue. The margins of this specification are marked with vertical lines to indicat

47、e where changes from the previous issue were made. This was done as a convenience only and the Government assumes no liability whatsoever for any inaccuracies in these notations. Bidders and contractors are cautioned to evaluate the requirements of this document based on the entire content irrespect

48、ive of the marginal notations and relationship to the last previous issue. Custodian: Preparing activity: Army - CR DLA - CC Navy - EC Air Force - 85 (Project 5945-2012-025) DLA - CC Review activity: Air Force - 99 NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https:/assist.dla.mil/. Pro