DLA MIL-PRF-83536 16 C-2009 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY 4PDT LOW LEVEL TO 10 AMPERES PERMANENT MAGNET DRIVE HERMETICALLY SEALED ALL WELDED TRANSIENT SUPPRESSED D.pdf

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1、AMSC N/A FSC 5945 MIL-PRF-83536/16C 18 August 2009 SUPERSEDING MIL-PRF-83536/16B 12 October 2000 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, 4PDT, LOW LEVEL TO 10 AMPERES, PERMANENT MAGNET DRIVE, HERMETICALLY SEALED, ALL WELDED, TRANSIENT SUPPRESSED DC COIL This

2、 specification is approved for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and the MIL-PRF-83536. FIGURE 1. Dimensions and configurations. INCH-POUND Provided by IHSNot for Res

3、aleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 2 FIGURE 1. Dimensions and configurations- Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 3 FIGURE 1. Dimensions and configuration

4、s- Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 4 FIGURE 1. Dimensions and configurations- Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C

5、5 FIGURE 1. Dimensions and configurations- Continued. Inches mm Inches mm Inches mm .001 0.03 .156 3.96 .810 20.57 .002 0.05 .172 4.37 .937 23.80 .005 0.13 .186 4.72 1.010 25.65 .016 0.41 .200 5.08 1.025 26.04 .040 1.02 .218 5.54 1.062 26.97 .050 1.27 .270 6.86 1.396 35.46 .062 1.57 .310 7.87 1.406

6、35.71 .150 3.81 .312 7.92 1.446 36.73 .625 15.88 1.718 43.64 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 6 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise spe

7、cified, tolerance is .010 (0.25 mm). 4. There shall be affixed to the relay a legible circuit diagram that identifies each terminal location specified. 5. These relays are polarized monostable. 6. This relay shall not operate or be damaged by reverse polarity. 7. Permanent magnet drive consists of a

8、 permanent magnet with its flux path switched and combined with the electro-magnet flux. 8. Applicable to horizontal flange mount only. The circuit diagram, manufacturers PIN, and the military PIN shall be marked on the near side. The remaining portion of the nameplate data shall be marked on the fa

9、r side. 9. Applicable to horizontal flange mount only. Relays shall be marked with the manufacturers name or CAGE code and date code. Marking shall be with the bottom of the print adjacent to the near side. 10. Socket pin terminals shall provide the operational, environmental, and interface characte

10、ristics to provide a reliable interconnect to gold-plated contacts. Terminals, except the polarizing pin, shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable

11、the product to meet the performance requirements of this specification and shall be approved by the qualifying activity. 11. Gasket shall provide a reliable seal between the relay and mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating

12、 socket. The gasket shall have shore hardness 15 to 35, thickness .050 .005. Gasket material according to SAE-AMS3332 has been considered acceptable. 12. Back EMF (transient voltage): 42 V dc maximum. 13. JANTX or equivalent screened semiconductors or hybrid devices shall be used for internal coil s

13、uppression. Relays using suppression devices shall continue to operate should the suppression circuit be in a failure mode. Diodes shall have a peak inverse voltage of 600 V dc minimum. 14. Indicated terminals shall be identified by contrasting beads. 15. Plane of critical motion for vibration and s

14、hock is Y-axis. FIGURE 1. Dimensions and configurations - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 7 FIGURE 2. Outline dimensions and configuration, track mount (see notes 9 and 10). Provided by IHSNot for ResaleNo

15、 reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 8 FIGURE 2. Outline dimensions and configuration, track mount (see notes 16 and 17) Continued. Inches mm Inches mm .001 0.03 .094 2.39 .005 0.13 .140 3.56 .010 0.25 .200 5.08 .015 0.38 .270 6.86 .020 0.51 .313 7.95

16、.040 1.02 .500 12.70 .046 1.17 1.025 26.04 .062 1.57 1.250 31.75 .078 1.98 1.310 33.27 .079 2.01 1.910 48.51 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 9 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for g

17、eneral information only. 3. Unless otherwise specified, tolerance is .010 (0.25mm). 4. This relay shall not operate or be damaged by reverse polarity. Semiconductors shall not be used for this purpose. 5. Permanent magnet drive consists of a permanent magnet with its flux path switched and combined

18、with the electromagnetic flux. 6. Terminal numbers shall not appear on the header. There shall be affixed to the relay a legible circuit diagram that identifies each terminal location specified. 7. Back EMF suppression circuit: JANTX or equivalent screened semiconductors shall be used. Back EMF shal

19、l be 42 V dc maximum. Relays using suppression devices shall continue to operate should the suppression circuit be in a failure mode. 8. Socket pin terminals shall provide the operational, environmental, and interface characteristics to provide a reliable interconnect to gold-plated contacts. Termin

20、als shall be gold plated. One system for gold plating that may be used is ASTM B488, type 3, class 1.25 with a nickel underplate of 50 to 150 microinches thick. The gold plating system shall enable the product to meet the performance requirements of this specification and shall be approved by the qu

21、alifying activity. 9. Track mount base, knob, latching pin and post shall be corrosion resistant. One way of ensuring corrosion resistance is to nickel plate stainless steel 303 with 100 microinches minimum thickness in accordance with McDonnell Douglas P.S. 13112 (Deutsch Relays, Inc. Patent number

22、 3,790,915 or equivalent 100 microinches thick minimum. 10. Track mount relay shall be capable of mating with MIL-DTL-12883/51 “Bracket and Socket Assembly”, configuration 1. The latching pin shall be capable of withstanding an axial pull of 35 pounds, in a direction away from the knob, without any

23、degradation. The rotation of the knob mechanism shall be restricted such that the latching pins cannot be placed on the side opposite the MIL-DTL-12883/50 bracket cutouts. 11. Indicated terminals shall be identified by contrasting beads. 12. Gasket shall provide a reliable seal between the relay and

24、 mating socket that will meet the environmental, operational, and interface requirements of the relay with the mating socket. The gasket shall have shore hardness 30 to 45. Gasket material according to SAE-AMS3332 has been considered acceptable. FIGURE 2. Outline dimensions and configuration, track

25、mount (see notes 16 and 17) Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 10 REQUIREMENTS: Contact data: Load ratings: See table I. Low level: 10 A to 50 A at 10 mV dc to 50 mV dc or peak ac. Intermediate current: Appli

26、cable. Mixed loads: Applicable. Life: Unless otherwise specified (see table I), 100,000 cycles. TABLE I. Rated contact load and cycles (amperes per pole). Type of load (high level) Cycles x 103 28 V dc 2/ 115 V ac 1 phase 400 Hz 2/ 115 V ac 1 phase 50/60 Hz 1/ 2/ 115/200 V ac 3 phase 400 Hz 2/ 115/2

27、00 V ac 3 phase 50/60 Hz 1/ Resistive 100 10 10 2.5 10 2.5 Inductive 20 8 8 N/A 8 N/A Inductive 10 N/A N/A 2.5 N/A 2.5 Motor 100 4 4 2 4 2 Lamp 100 2 2 1 N/A N/A 1/ For 50/60 Hz rating, rupture and overload are not applicable and life for each load shall be 10,000 cycles. 2/ AC load ratings are not

28、applicable to -034. Contact voltage drop and resistance: Initial contact voltage drop: 0.100 volt maximum. Rated resistive current at 6 V dc or peak ac. Relays shall not make or break this load. Initial contact resistance: 0.010 ohm maximum. 50 mA max at 6 V dc or peak ac. High level life (contact v

29、oltage drop): During life: 10 percent open circuit voltage maximum. After life: 0.125 volt maximum. Intermediate current (contact resistance): During intermediate current: 3 ohms maximum. After intermediate current: 0.150 ohm maximum. Low level (contact resistance): During low level: 100 ohms maximu

30、m. After low level: 0.150 ohm maximum at 100 mA and 28 V dc. Contact bounce: 1.0 millisecond maximum. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 11 Contact stabilization time: 2.5 milliseconds maximum. Break bounce (normally op

31、en contacts): 0.1 millisecond maximum. Overload current: 40 amperes dc 60 amperes ac. Rupture current: 50 amperes dc, 80 amperes ac. Time current relay characteristics: See table II. TABLE II. Time current relay characteristics. 1/ Successive application Amperes Time 1 15 1 hour 2 50 5 seconds 3 100

32、 1.2 seconds 4 250 0.2 second 5 350 0.1 second 1/ All relays shall withstand overload and fault currents. Relays must be able to sustain five applications (make and carry only) of power concurrently on adjacent poles at each of five different current levels in the sequence listed in table II. Separa

33、te relays shall be tested at 28 V dc and 115/200 V ac, 400 Hz 3-phase. Cooling time between successive applications shall be 30 minutes. Tests shall be performed on both normally open and normally closed contacts. There shall be no failures or evidence of welding or sticking and relays shall pass co

34、ntact voltage drop at the conclusion. Coil data: See table III. 1/ , 2/ Operate time: 15 milliseconds maximum with rated coil voltage over the temperature range. Release time: 15 milliseconds maximum, 20 milliseconds maximum (track mount) from rated coil voltage over the temperature range. Duty rati

35、ng: Continuous. Coil transient suppression: Applicable 42 V dc maximum. Neutral screen: Not applicable. 1/ CAUTION: Due to possible interaction of relay magnetic fields, the following spacing requirements, as a minimum, shall be considered in dense packaging situations: a. Row to row assisting field

36、s: .125 (3.18 mm). b. Row to row opposing fields: .1875 (4.763 mm). c. Side to side alternating fields: .0625 (1.588 mm). d. Side to side like fields: .125 (3.18 mm). 2/ Track mount relays shall have the pickup, hold, and dropout voltage, and timing tests, performed with a M6106/4 bracket placed aro

37、und the relay housing. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE III. Dash numbers and characteristics. 1/ Dash number 2/ Mount Coil data Solder pin Solder hook Socket pin At 25C Over temperature range Maximum pickup voltage Coil voltage

38、(V dc) 3/ Coil resist-ance (ohms) minimum Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (v dc) 4/ Specified pickup voltage (V dc) 4/ Specified hold voltage (V dc) 4/ Specified dropout voltage (V dc) 4/ High temper-ature test Contin-uous current test Ra

39、ted Max 001 002 003 No mount 6 7.3 16 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 004 005 006 RVFM 6 7.3 16 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 007 008 - HFM 6 7.3 16 3.2 1.6 0.4 4.5 2.3 0.25 5.0 5.7 009 010 011 No mount 12 14.5 63 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 012 013 014 RVFM 12 14.5 63 6.5 3.3 0.75 9.0 4.

40、5 0.5 9.9 11.25 015 016 - HFM 12 14.5 63 6.5 3.3 0.75 9.0 4.5 0.5 9.9 11.25 017 018 019 No mount 28 29 5/ 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 020 021 022 RVFM 28 29 5/ 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 - - 6/ 034 023 024 - HFM 28 29 5/ 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 - - 025 Track

41、28 29 5/ 260 13.5 5.5 2.3 18.0 7.0 1.5 19.8 22.5 026 027 028 No mount 48 50 800 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 029 030 031 RVFM 48 50 800 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 032 033 - HFM 48 50 800 24.0 12.0 3.0 36.0 14.0 2.0 38.0 42.0 MIL-PRF-83536/16C12Provided by IHSNot for ResaleNo repr

42、oduction or networking permitted without license from IHS-,-,-MIL-PRF-83536/16C 13 TABLE III. Dash numbers and characteristics - Continued. 1/ 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac o

43、pen circuits are not recommended for subsequent use in low level applications. 2/ The suffix letter L, M, P, or R to designate the applicable failure rate level shall be added to the applicable listed dash number. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Examp

44、le: 001L, 002R. 3/ CAUTION: The use of any coil voltages less than the rated coil voltage will compromise the operation of the relay. 4/ Pickup, hold, and dropout voltages are for test purposes only and are not to be used for design criteria. 5/ When maximum ambient temperature does not exceed +85C,

45、 the maximum coil voltage shall be 32 V dc. 6/ Dash number -034 is supplied without internal arc barriers. This relay is not rated for ac loads. Electrical data: Insulation resistance: Initial: 100 megohms minimum at 500 V dc. After life or environmental tests: 100 megohms minimum at 500 V dc (track

46、 mount). 50 megohms minimum at 500 V dc (all others). Dielectric withstanding voltage 3/: Track mount All others Coil to coil Coil to case All other points Coil to coil Coil to case All other points Sea level: Initial: 1050 1500 1000 1250 After life: 1050 1250 1000 1000 Altitude: At 80,000 feet: 350

47、 350 250 350 At 300,000 feet: N/A N/A 500 500 Maximum leakage current for track mount only: 100 microamperes rms. Environmental characteristics: Temperature range: -70C to +125C. Maximum altitude rating: 300,000 feet, (80,000 feet for track mount). Shock (specified pulse): Applicable, MIL-STD-202, m

48、ethod 213, test condition C, 200 gs for 6 1 ms, except horizontal flange mount peak g value shall be 100 gs, for 6 1 ms. Contact chatter shall not exceed 10 microseconds maximum for closed contacts and 1 microsecond maximum closure for open contacts Vibration (sinusoidal): Applicable, MIL-STD-202, method 204, 30 gs, except frequency range shall be 10 to 3,000 Hz. Horizontal flange mount shall be 20 gs, 57 to 3,000 Hz. Contact chatter shall not exceed 10 microseconds maximum for closed co