DLA MIL-PRF-39016 8 H-2010 RELAYS ELECTROMAGNETIC ESTABLISHED RELIABILITY SPDT LOW LEVEL TO 0 5 AMPERE (LATCHING).pdf

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1、 AMSC N/A FSC 5945 INCHPOUND MIL-PRF-39016/8H 1 July 2010 SUPERSEDING MIL-PRF-39016/8G 8 November 2004 PERFORMANCE SPECIFICATION SHEET RELAYS, ELECTROMAGNETIC, ESTABLISHED RELIABILITY, SPDT, LOW LEVEL TO 0.5 AMPERE (LATCHING) This specification sheet is approved for use by all Departments and Agenci

2、es of the Department of Defense. The requirements for acquiring the relays described herein shall consist of this specification sheet and MIL-PRF-39016. FIGURE 1. Dimensions and configuration. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-3

3、9016/8H 2 Ltr Inches mm Min Max Min Max A .275 .335 6.99 8.51 B - .280 - 7.11 C .016 .019 0.41 0.48 D .190 .210 4.83 5.33 E - .370 - 9.40 F .028 .034 0.71 0.86 G .024 .044 0.61 1.12 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise

4、specified, tolerance is .010 (0.25 mm). 4. Terminal numbers shown above for reference only. Numbers do not appear on relays. 5. Relays shall have a plus (+) sign placed on the circuit diagram as shown. 6. All leads shall be electrically insulated from the case. 7. Coil symbol optional in accordance

5、with MIL-STD-1285. 8. Circuit diagram shown on part is the terminal view. FIGURE 1. Dimensions and configuration - Continued. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 3 FIGURE 2. Dimensions and configuration relay with spreade

6、r mounting pad attached. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 4 NOTES: 1. Dimensions are in inches. 2. Metric equivalents are given for general information only. 3. Unless otherwise specified, tolerance is .010 (0.25 mm).

7、4. Spreader mounting pads shall comply with the requirements of A-A-55485, A-A-55485/5-003, or A-A-55485/5-013. 5. Dimensions and tolerance shown for the bottom view of the spreader mounting pad are for the center-to-center locations of the holes in the spreader mounting pad. 6. Shape optional withi

8、n the envelope dimension. 7. Coil symbol optional in accordance with MIL-STD-1285. 8. Relays shall have a (+) sign placed on circuit diagram as shown. 9. All leads shall be electrically insulated from the case. 10. Circuit diagram shown on part is the terminal view. 11. Terminal numbers shown above

9、for reference only. Numbers do not appear on relay. FIGURE 2. Dimensions and configuration relay with spreader mounting pad attached -Continued. Ltr Inches mm Min Max Min Max A .275 .335 6.99 8.51 B - .398 - 10.11 C .012 .016 0.30 0.41 D .370 - 9.40 - E .016 .019 0.41 0.48 F .025 .045 0.64 1.02 G -

10、.370 - 9.40 H .028 .034 0.71 0.86 J .090 .110 2.29 2.79 K .140 .160 3.56 4.06 L .090 .110 2.29 2.79 M .190 .210 4.83 5.33 N .290 .310 7.37 7.87 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 5 REQUIREMENTS: CONTACT DATA: Load rating

11、s: High level (relay case grounded): Resistive: 0.5 ampere at 28 V dc. 250 milliamperes at 115 V ac 60 and 400 Hz case not grounded. 100 milliamperes at 115 V ac 60 and 400 Hz case grounded. Inductive load: 0.2 ampere at 28 V dc with 0.32 henry inductance. Lamp: 0.10 ampere at 28 V dc. Low level: 10

12、 to 50 A at 10 to 50 mV dc or peak ac. Intermediate current: Applicable. Contact resistance or voltage drop: Initial: 0.125 ohm maximum (0.150 ohm maximum with spreader mounting pad attached). High level: During life: Not more than 5 percent of open circuit voltage. After life: 0.225 ohm maximum (0.

13、250 ohm maximum with spreader mounting pad attached). Low level: During life: 33 ohms maximum. After life: 0.175 ohm maximum (0.200 ohm maximum with spreader mounting pad attached). Intermediate current: During: 1 ohm maximum. After: 0.225 ohm maximum (0.250 ohm maximum with spreader mounting pad at

14、tached). Contact bounce: 1.5 milliseconds maximum (applicable to failure rate level “L”). Contact stabilization time: 2.0 milliseconds maximum (applicable to failure rate levels “M”, “P”, and “R”). Overload (high level only): Two times rated current. Not applicable to ac load ratings. Neutral screen

15、: Applicable. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 6 COIL DATA: See table I. Operate time: 1.5 ms maximum over temperature range with rated voltage. Release time: Not applicable. ELECTRICAL DATA: Insulation resistance: 10,

16、000 megohms minimum at 500 V dc, except the resistance between coil and case at high temperature shall be 1,000 megohms minimum. Dielectric withstanding voltage: Sea level V rms (60 Hz) Post intermediate current life test sea level V rms (60 Hz) Altitude V rms (60 Hz) Between case, frame, or enclosu

17、re and all contacts in the energized and de-energized positions. 500 500 125 All terminals to case Between case, frame, or enclosure and coil. 500 500 Between all contacts and coil. 500 500 Between open contacts in the energized and de-energized positions. 500 375 Between contact poles. N/A N/A Betw

18、een coils of dual coil relays. 500 500 ENVIRONMENTAL DATA: Temperature range: -65C to +125C. Vibration (sinusoidal): MIL-STD-202, method 204. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Vibration (random): MIL-STD

19、-202, method 214, test condition IG. Contact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Applicable to qualification and group C testing only). Shock (specified pulse): MIL-STD-202, method 213, test condition B (75 gs). C

20、ontact chatter shall not exceed 10 microseconds maximum for closed contacts, and 1 microsecond maximum closure for open contacts. Magnetic interference: Applicable. Resistance to soldering heat: Applicable. Acceleration: Applicable. Salt atmosphere (corrosion): In accordance with MIL-STD-750, method

21、 1041. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 7 PHYSICAL DATA: Terminal strength: MIL-STD-202, method 211. Pull test: Test condition A, 1 pound pull. Bend test: Test condition C, pound load. Twist test: As specified in MIL-P

22、RF-39016. Solderability: Applicable. Dimensions and configuration: See figure 1 and figure 2. Weight: 2.27 grams (0.08 ounce) maximum, 2.52 grams (0.089 ounce) maximum with spreader mounting pad attached. Seal: Hermetic. Minimum marking: Military part number, “J” with the date code (example J0430),

23、circuit diagram, manufacturers name or source code. LIFE TEST REQUIREMENTS: High level: 100,000 cycles per relay. Low level: 100,000 cycles plus 900,000 cycles mechanical life. Part or Identifying Number (PIN): M39016/8- (dash number from table I and suffix letter designating failure rate level). TA

24、BLE I. Dash numbers and applicable characteristics. 1/ 2/ Dash numbers 3/ Coil voltage (V dc) 4/ At +25C At 125C Lead length 1.500 min 5/ Q Lead length .187 .010 Lead length .500 min Spreadermountingpad (fig. 2) 6/ RatedMax Coil resist-ance ohms 10 % Speci- fied pickup (latch/ reset) value (voltage)

25、 (V dc) Speci- fied pickup (latch/ reset) value (voltage) (V dc) 013 014 025 031 5.0 6.0 61 2.5 3.5 015 016 026 032 6.0 8.0 120 3.5 4.5 017 018 027 033 9.0 12.0 280 5.3 6.8 019 020 028 034 12.0 16.0 500 7.0 9.0 021 022 029 035 18.0 24.0 1,130 10.5 13.5 023 024 030 036 26.5 32.0 2,000 14.5 18.0 See f

26、ootnotes next page. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 8 1/ Each relay possesses high level and low level capabilities. However, relays previously tested or used above 10 mA resistive at 6 V dc maximum or peak ac open ci

27、rcuits not recommended for subsequent use in low level applications. 2/ WARNING: When latching relays are installed in equipment. The latch and reset coils should not be pulsed simultaneously. Coils should not be pulsed with less than the nominal coil voltage and the pulse width should be a minimum

28、of three times the specified operate time of the relay. If these conditions are not followed, it is possible for the relay to be in the magnetically neutral position. 3/ The suffix letter L, M, P, or R, to designate the applicable failure rate level, shall be added to the applicable listed dash numb

29、er. Failure rate level (percent per 10,000 cycles): L, 3.0; M, 1.0; P, 0.1; R, 0.01. Example: 013L - - - - - - - 030R. 4/ CAUTION: The use of any coil voltage less than the rated coil voltage will compromise the operation of the relay. 5/ 1.500 leads are inactive for new design. 6/ Relays supplied w

30、ith spreader mounting pads (-031 through -036) shall have the spreader mounting pad rigidly attached. QUALIFICATION INSPECTION: Qualification inspection and sample size: See table II. TABLE II. Qualification inspection and sample size. 1/ Single submission Group submission 18 units plus 1 open unit

31、for level L at C = 0 2/ M39016/8-030 18 units plus 1 open unit for level L at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ 33 units plus 1 open unit for level M at C = 0 2/ Qualification inspection as applicable Qualification inspection as applicable M39016/8-025 2 units each part numb

32、er Qualification inspection, Q1. M39016/8-026 M39016/8-027 M39016/8-028 M39016/8-029 1/ For retention of qualification or extension of qualification to lower failure rate levels, all life test data accumulated on MIL-PRF-39016/12, /27, /28, /29 and /30 may be used in addition to MIL-PRF-39016/8 data

33、. Prior to performance of retention of qualification testing, the relay manufacturer shall pre-select the sampling plan. 2/ The number of units required for qualification testing will be increased as required in Q4, MIL-PRF-39016, if the relay manufacturer elects to test the number of units permitti

34、ng one or more failures. Prior to performance of qualification inspection, the relay manufacturer shall pre-select the sampling plan. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 9 QUALIFICATION INSPECTION: Qualification inspectio

35、n and sample size: See table II. Initial qualification of relays supplied with spreader mounting pads (-031 through -036), shall be tested as specified below: Perform the following tests as specified in the qualification inspection table of MIL-PRF-39016, in the order shown below: Before installatio

36、n of spreader mounting pad, screening, visual and mechanical examination (internal), thermal shock, resistance to solvents, vibration (sinusoidal), vibration (random), shock (specified pulse), acceleration, terminal strength, magnetic interference (when specified), capacitance (when specified), coil

37、 life (applicable to continuous duty relays only), resistance to soldering heat, salt spray (corrosion), overload (applicable to high level relays only), life, terminal strength, and intermediate current. After installation of spreader mounting pad, perform the following tests as specified in the qu

38、alification inspection table of MIL-PRF-39016, in the order shown below: Insulation resistance, dielectric withstanding voltage, static contact resistance, specified pickup (latch/reset) value (voltage), coil resistance, operate and release time, contact dynamic characteristics, coil transient suppr

39、ession (when specified), solderability, seal, visual and mechanical inspection (external). Qualification inspection (reduced testing for previously qualified relays) for relays supplied with spreader mounting pads (-031 through -036): Two units of the 26.5 volt rated coil voltage (-036) shall be tes

40、ted as specified below: Before installation of spreader mounting pad perform the following tests as specified in the qualification inspection table of MIL-PRF-39016 in the order shown below: For failure rate level L only: Screening. For failure rate levels M, P, and R: Vibration (sinusoidal) test du

41、ration shall be 10 minutes, vibration (random), and screening. After installation of spreader mounting pad perform the following tests as specified in the qualification inspection table of MIL-PRF-39016 in the order shown below: Insulation resistance, dielectric withstanding voltage, static contact

42、resistance; specified pickup (latch/reset), hold, and value (voltage), coil resistance, operate and release time, contact dynamic characteristics, coil transient suppression (when specified), solderability, seal, visual and mechanical inspection (external). Group A testing for relays supplied with s

43、preader mounting pads (-031 through -036) shall be tested as specified below: Perform seal test immediately, preceding the A2 electrical tests. Relay leads shall be formed and the spreader mounting pad removed before the seal test. After the seal test, the spreader mounting pad shall be rigidly atta

44、ched to the relay and the remaining group A tests performed. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-39016/8H 10 Qualification inspection (reduced testing) and sample size: See table III. If the relays produced for MIL-PRF-39016/8 are

45、 similar in construction and design except for the contact arrangement, diodes, and headers, as applicable, to the relays produced for MIL-PRF-39016/12, /27, /28, /29, or /30, then reduced testing for qualification of MIL-PRF-39016/8 relays may be performed concurrent with or subsequent to successfu

46、l qualification of MIL-PRF-39016/12, /27, /28, /29, or /30. For reduced testing, see table III. TABLE III. Qualification inspection (reduced testing). Inspection 2 units each coil voltage - Q1 of qualification inspection table. 1 unsealed sample unit for internal examination. SUPERSESSION DATA: Supe

47、rsession data: See table IV. TABLE IV. Supersession data. 1/ Superseded part no. M5757/39- New part no. M39016/8- 2/ Superseded part no. M39016/8- New part no. M39016/8- 2/ 001 015 001 013002 017 002 014003 019 003 015 004 021 004 016005 023 005 017006 016 006 018 007 018 007 019008 020 008 020009 0

48、22 009 021 010 024 010 022011 013 011 023012 014 012 024 1/ Dash numbers -013, -015, -017, -019, -021, and -023 are inactive for new design and are for support of existing equipment design only. 2/ Complete part number shall contain suffix letter L, M, P, or R to designate failure rate level (see 3/ of table I). A part with any failure rate supersedes the applicable MIL-R-5757 part. Cross-reference for Government logistical support: See table V. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-3901