DLA DSCC-DWG-05019 REV F-2009 CAPACITORS ULTRA LONG LIFE STAINLESS-STEEL CASE FLAT PACK 125 DEGREES C.pdf

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1、 REVISIONS LTR DESCRIPTION DATE APPROVED A Add case dimensions 31 August 2007 Michael A. Radecki B Add correction for negative terminal and case 20 Dec 2007 Michael A. Radecki C Correct figure 1, add parts 31 March 2008 Michael A. Radecki D Changes to test plan options 18 April 2008 Michael A. Radec

2、ki E Revised similar vendor types in table VI. 19 May 2008 Michael A. Radecki F Change table III C of C requirements 15 April 2009 Michael A. Radecki Prepared in accordance with ASME Y14.100 Source control drawing REV F PAGE 18 REV STATUS OF PAGES REV F F F F F F F F F F F F F F F F F PAGES 1 2 3 4

3、5 6 7 8 9 10 11 12 13 14 15 16 17 PMIC N/A PREPARED BY Ken Bernier DESIGN ACTIVITY: DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OH Original date of drawing 22 November 2006 CHECKED BY Ken Bernier TITLE CAPACITORS, ULTRA LONG LIFE STAINLESS-STEEL CASE FLAT PACK, 125C, APPROVED BY Michael A. Radecki SIZ

4、E A CODE IDENT. NO. 037Z3 DWG NO. 05019 REV F PAGE 1 of 18 AMSC N/A 5910-E427 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 2 1. SCOPE 1.1 Scope. Th

5、is drawing describes the complete requirements for capacitors, ultra-long life, Stainless-steel, 125C, flat pack. 1.2 Part or Identifying Number (PIN). The complete PIN is as follows: 05019- XXXX A | | Drawing Dash number Test plan option number (see Table I or Table II) (see Table III) 2. APPLICABL

6、E DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to e

7、nsure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks(Copies of these documents

8、are available online at . The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-202 - Elect

9、ronic and Electrical Component Parts. MIL-STD-1285 - Marking of Electrical and Electronic Parts. http:/assist.daps.dla.mil/quicksearch/ or http:/assist.daps.dla.mil/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) EIA IS-749 - Rectified

10、 Mains Application Expected Wear Out Lifetime Test (Application for copies can be found online at http:/www.eia.org/ or should be addressed to the Electronic Industries Alliance (EIA), 2500 Wilson Boulevard, Arlington VA 22201-3834.) 2.3 Order of precedence. In the event of a conflict between the te

11、xt of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without l

12、icense from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 3 FIGURE 1A. Dimensions and configurationCase code . Length L (inches) EK 1.5 EA 2.0 EB 3.0 Inches mm Inches mm .010 0.25 .375 9.53 .020 0.51 .500 12.70 .030 0.76 .505 12.83 .036 0

13、.91 1.00 25.40 .040 1.02 1.50 38.10 .156 3.96 1.75 44.45 .188 4.78 NOTES: 1. All dimensions in inches. 2. Metric equivalents (to the nearest 0.01 mm) are given for general information only. 3. The negative lead is isolated from the case. Provided by IHSNot for ResaleNo reproduction or networking per

14、mitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 4 FIGURE 1B. Dimensions and configurationCase code . Length L (inches) EK 1.5 EA 2.0 EB 3.0 Inches mm .010 0.25 .020 0.51 .040 1.02 .500 12.70 .505 12.83 1.00 25.40

15、 1.50 38.10 1.75 44.45 NOTES: 1. All dimensions in inches. 2. Metric equivalents (to the nearest 0.01 mm) are given for general information only. 3. The negative lead is isolated from the case. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE

16、SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 5 FIGURE 1C. Dimensions and configurationCase code . Length L (inches) EK 1.5 EA 2.0 EB 3.0 Inches mm Inches mm .010 0.25 .188 4.78 .020 0.51 .260 6.60 .030 0.76 .375 9.53 .036 0.91 .500 12.70 .040 1.02 .505

17、12.83 .156 3.96 1.00 25.40 .175 4.45 1.75 44.45 NOTES: 1. All dimensions in inches. 2. Metric equivalents (to the nearest 0.01 mm) are given for general information only. 3. The negative lead is isolated from the case. Provided by IHSNot for ResaleNo reproduction or networking permitted without lice

18、nse from IHS-,-,-TABLE I. Styles MLS capacitorsCap. . (Uninsulated) Cap. Tolerance (+/-) DC rated voltage DC Surge voltage ESR max m ESR max m Max. ac ripple current 120 Hz at 85C Max. ac ripple current 20 kHz at 85C Case Code Mounting Style A PIN Mounting Style C PIN Mounting Style D PIN F percent

19、volts +105C Volts +25C 120 Hz 20 kHz 120 Hz 20 kHz 05019- 05019- 05019- 19000 20 5 7.5 76 66 11.6 12.5 EK 0001 2001 3001 28000 20 5 7.5 50 44 14.3 15.4 EA 0002 2002 3002 47000 20 5 7.5 30 26 18.5 19.9 EB 0003 2003 3003 17000 20 7.5 10 77 67 11.5 12.4 EK 0004 2004 3004 26000 20 7.5 10 52 45 14.1 15.1

20、 EA 0005 2005 3005 43000 20 7.5 10 31 27 18.2 19.5 EB 0006 2006 3006 13000 20 10 15 81 69 11.3 12.2 EK 0007 2007 3007 21000 20 10 15 53 46 14.0 15.0 EA 0008 2008 3008 38000 20 10 15 31 27 18.2 19.5 EB 0009 2009 3009 6800 20 20 30 84 69 11.0 12.2 EK 0010 2010 3010 10000 20 20 30 56 46 13.6 15.0 EA 00

21、11 2011 3011 17000 20 20 30 33 27 17.6 19.5 EB 0012 2012 3012 4400 20 40 50 97 70 10.3 12.1 EK 0013 2013 3013 6600 20 40 50 62 46 12.9 15.0 EA 0014 2014 3014 11000 20 40 50 36 27 16.9 19.5 EB 0015 2015 3015 1500 20 60 75 106 77 9.8 11.5 EK 0016 2016 3016 2100 20 60 75 72 52 11.9 14.1 EA 0017 2017 30

22、17 3300 20 60 75 44 31 15.3 18.2 EB 0018 2018 3018 1100 20 75 100 112 78 9.6 11.5 EK 0019 2019 3019 1600 20 75 100 76 54 11.6 13.8 EA 0020 2020 3020 2700 20 75 100 46 33 14.9 17.6 EB 0021 2021 3021 500 20 100 125 355 248 5.4 6.4 EK 0022 2022 3022 770 20 100 125 238 166 6.6 7.8 EA 0023 2023 3023 1300

23、 20 100 125 143 100 8.5 10.1 EB 0024 2024 3024 400 20 150 175 388 253 5.1 6.4 EK 0025 2025 3025 600 20 150 175 261 168 6.3 7.8 EA 0026 2026 3026 1000 20 150 175 158 100 8.1 10.1 EB 0027 2027 3027 330 20 200 225 426 258 4.9 6.2 EK 0028 2028 3028 490 20 200 225 285 172 6.0 7.7 EA 0029 2029 3029 820 20

24、 200 225 172 103 7.7 10.0 EB 0030 2030 3030 220 20 250 275 597 393 4.1 5.1 EK 0031 2031 3031 330 20 250 275 399 262 5.0 6.3 EA 0032 2032 3032 560 20 250 275 240 157 6.5 8.1 EB 0033 2033 3033 DEFENSE SUPPLY CENTER,COLUMBUSCOLUMBUS, OHIOSIZEAREV FCODEIDENTNO.037Z3PAGE 6DWGNO.05019Provided by IHSNot fo

25、r ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE II. Styles MLS capacitorsCap. . (Insulated) Cap. Tolerance (+/-) DC rated voltage DC Surge voltage ESR max m ESR max m Max. ac ripple current 120 Hz at 85C Max. ac ripple current 20 kHz at 85C Case Code Mounting Style

26、 A PIN Mounting Style C PIN Mounting Style D PIN F percent volts +105C Volts +25C 120 Hz 20 kHz 120 Hz 20 kHz 05019- 05019- 05019- 19000 20 5 7.5 76 66 11.6 12.5 EK 5001 7001 8001 28000 20 5 7.5 50 44 14.3 15.4 EA 5002 7002 8002 47000 20 5 7.5 30 26 18.5 19.9 EB 5003 7003 8003 17000 20 7.5 10 77 67

27、11.5 12.4 EK 5004 7004 8004 26000 20 7.5 10 52 45 14.1 15.1 EA 5005 7005 8005 43000 20 7.5 10 31 27 18.2 19.5 EB 5006 7006 8006 13000 20 10 15 81 69 11.3 12.2 EK 5007 7007 8007 21000 20 10 15 53 46 14.0 15.0 EA 5008 7008 8008 38000 20 10 15 31 27 18.2 19.5 EB 5009 7009 8009 6800 20 20 30 84 69 11.0

28、12.2 EK 5010 7010 8010 10000 20 20 30 56 46 13.6 15.0 EA 5011 7011 8011 17000 20 20 30 33 27 17.6 19.5 EB 5012 7012 8012 4400 20 40 50 97 70 10.3 12.1 EK 5013 7013 8013 6600 20 40 50 62 46 12.9 15.0 EA 5014 7014 8014 11000 20 40 50 36 27 16.9 19.5 EB 5015 7015 8015 1500 20 60 75 106 77 9.8 11.5 EK 5

29、016 7016 8016 2100 20 60 75 72 52 11.9 14.1 EA 5017 7017 8017 3300 20 60 75 44 31 15.3 18.2 EB 5018 7018 8018 1100 20 75 100 112 78 9.6 11.5 EK 5019 7019 8019 1600 20 75 100 76 54 11.6 13.8 EA 5020 7020 8020 2700 20 75 100 46 33 14.9 17.6 EB 5021 7021 8021 500 20 100 125 355 248 5.4 6.4 EK 5022 7022

30、 8022 770 20 100 125 238 166 6.6 7.8 EA 5023 7023 8023 1300 20 100 125 143 100 8.5 10.1 EB 5024 7024 8024 400 20 150 175 388 253 5.1 6.4 EK 5025 7025 8025 600 20 150 175 261 168 6.3 7.8 EA 5026 7026 8026 1000 20 150 175 158 100 8.1 10.1 EB 5027 7027 8027 330 20 200 225 426 258 4.9 6.2 EK 5028 7028 8

31、028 490 20 200 225 285 172 6.0 7.7 EA 5029 7029 8029 820 20 200 225 172 103 7.7 10.0 EB 5030 7030 8030 220 20 250 275 597 393 4.1 5.1 EK 5031 7031 8031 330 20 250 275 399 262 5.0 6.3 EA 5032 7032 8032 560 20 250 275 240 157 6.5 8.1 EB 5033 7033 8033 DEFENSESUPPLYCENTER,COLUMBUSCOLUMBUS,OHIOSIZEAREV

32、FCODEIDENTNO.037Z3PAGE 7DWGNO.05019Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 8 FIGURE 2. Voltage derating with temperature. Provided by IHSNot f

33、or ResaleNo reproduction or networking permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 9 3. REQUIREMENTS 3.1 Design and construction: 3.1.1 Dimensions and configuration: See figures 1A, 1B and 1C. 3.1.2 Case t

34、ype: Flatpack, insulated or uninsulated. 3.1.3 Seal type: Nearly hermetic welded seal 100 year life. 3.1.4 Terminals: Mounting tabs, No tabs, or Hook leads. 3.1.5 Rated voltage: See table I for uninsulated or table II for insulated. 3.1.6 Capacitance (Cap.) (nom): See table I for uninsulated or tabl

35、e II for insulated. 3.1.7 Operating Temperature: -55C to +125C. 3.1.8 Cap. tolerance: See table I for uninsulated or table II for insulated. 3.1.9 Weight: Case EK 43g typ. Case EA 76g typ. Case EB 92g typ. 3.2 Test requirements. 3.2.1 DC leakage: DCL: 0.002 CV A 25C and 5 minutes. 3.2.2 ESR: See tab

36、le I for uninsulated or table II for insulated. 3.2.3 Voltage aging: Capacitors shall be subjected to a minimum of 100 percent of the dc rated voltage at the high ambient test temperature 85C for 48 hours minimum but not to exceed 96 hours. During this the, capacitors shall be adequately protected a

37、gainst temporary voltage surges of 10 percent or more of the test voltage. After voltage aging, the capacitors shall be returned to room ambient conditions and the dc leakage, capacitance, and ESR shall be measured as specified in 3.2.1, 3.1.6, and 3.2.2. 3.2.4 Altitude simulation/Barometric pressur

38、e (reduced). Capacitors shall be tested in accordance with method 105 of MIL-STD-202. The following details and exceptions shall apply: a. Method of mounting - By normal mounting means. b. Maximum pressure - .82 inch (20.8 mm) of mercury (equivalent to 80,000 feet or 24,384 m). c. Test during subjec

39、tion to reduced pressure - At the end of the conditioning period, with the capacitors still at reduced pressure, the dc rated voltage shall be applied for 1 minute 5 seconds. d. Exposure time prior to measurements - 5 minutes. e. Examination after subjection to reduced pressure - Capacitors shall be

40、 visually examined for evidence of mechanical damage, obliteration of marking, leakage of electrolyte, and indications of flashover and breakdown. 3.2.5 Cold Impedance: at 55 C multiple of 25 C, 10 for 20 V, 2 for 25V and up Provided by IHSNot for ResaleNo reproduction or networking permitted withou

41、t license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 10 3.2.6 Ripple Current45C : Ripple Current Multipliers: Case Temperature. 55C 65C 75C 85C 95C 105C 115C 125C 1.41 1.32 1.22 1.12 1.00 0.87 0.71 0.50 0.00 Ambient Temperature, N

42、o Heatsink 45C 55C 65C 75C 85C 95C 105C 115C 125C 0.63 0.58 0.54 0.49 0.44 0.38 0.31 0.22 0.00 Frequency 50 Hz 60 Hz 120 Hz 360 Hz 1 kHz 5 kHz 10 kHz & up 5 to 40 V 0.95 0.96 1.00 1.03 1.04 1.04 1.04 60 to 250 V 0.80 0.84 1.00 1.18 1.25 1.30 1.30 3.2.7 EIA Ripple life: 10,000 hours full load 85C, pe

43、r EIA IS-749 a. Capacitance 10% b. ESR 200% of limit c. DCL 100% of limit. 3.2.8 Shelf Life 500 hours at 125C: Capacitors shall be subjected to a shelf test at 125C for 500 hours. After the test, capacitors shall be removed from the test chamber and stabilized at room temperature. Rated voltage shal

44、l be applied for 30 minutes and capacitors shall then meet the following: a. DCL: 200% of initial limit. b. Cap.: 10 percent. c. ESR: 100 percent of limit. 3.3 Vibration. Capacitors shall be tested as specified in 3.3.1, or 3.3.2 as specified. 3.3.1 Low frequency. Capacitors shall be tested in accor

45、dance with method 201 of MIL-STD-202. The following details and exceptions shall apply: a. Tests and measurements prior to vibration - Not applicable. b. Method of mounting - Securely fastened by normal mounting means. c. Duration of vibration - 1 hour 30 minutes. d. Direction of motion - 45 minutes

46、 in each of two mutually perpendicular directions, one parallel and the other perpendicular to the cylindrical axis. e. Measurements during vibration - During the last 3 minutes of vibration in each direction, an electrical measurement shall be made to determine intermittent contacts or open- or sho

47、rt-circuiting. Detecting equipment shall be sufficiently sensitive to detect any interruption of 0.5 ms or greater duration. f. Examination after test - Capacitors shall visually be examined for mechanical damage and leakage of electrolyte. Provided by IHSNot for ResaleNo reproduction or networking

48、permitted without license from IHS-,-,-DEFENSE SUPPLY CENTER, COLUMBUS COLUMBUS, OHIO SIZE A CODE IDENT NO. 037Z3 DWG NO. 05019 REV F PAGE 11 3.3.2 High frequency. Capacitors shall be tested in accordance with method 204 of MIL-STD-202. The following details and exceptions shall apply: a. Mounting - Body of the capacitor shall be rigidly mounted to the vibration test apparatus. b. Test condition - A (10 G). c. Duration and direction of motion - 4 hour