DLA A-A-59551 A-2009 WIRE ELECTRICAL COPPER (UNINSULATED).pdf

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1、 INCH-POUND A-A-59551A SUPERSEDING 22 October 2009 A-A-59551 27 October 2000 COMMERCIAL ITEM DESCRIPTION WIRE, ELECTRICAL, COPPER (UNINSULATED) The General Services Administration has authorized the use of this commercial item description for all federal agencies. 1. SCOPE. This commercial item desc

2、ription (CID) covers the general requirements for solid, bunch-stranded, concentric-lay-stranded, and rope-lay-stranded round, uninsulated, copper conductors for use in electrical wire. Wires covered by this CID are intended for commercial/industrial applications. 2. CLASSIFICATION/PART OR IDENTIFIC

3、ATION NUMBER (PIN). This CID uses a classification system which is included in the PIN shown in the following example (see 7.1). The PIN is made up of the basic CID number and a five-element alphanumeric dash number. Example of PIN: AA59551C64A1T AA59551C64A 1 TB No coating N Nickel (class 2 of ASTM

4、 B355) S Silver Coating T Tin C Nickel (class 10 of ASTM B355) E Nickel (class 27 of ASTM B355) 1 Soft or drawn and annealed (annealed for type H only). Temper 2 Medium hard drawn. 3 Hard drawn. 4 Unannealed (type H silver or nickel coated conductors only). Class: Class letters as shown in tables II

5、I, IV, V, and VI are to be used, except that all type S wires are class S. Size: Wire sizes are indicated by the size designators used in tables II, III, IV, V, and VI. S Solid single strand C Concentric-lay-stranding Type R Rope-lay-bunched member stranding (formerly type RB) E Rope-lay-concentric

6、member stranding (formerly type RC) B Bunch stranding H Hookup conductor CID designation AMSC N/A FSC 6145 Beneficial comments, recommendations, additions, deletions, clarifications, etc., and any data that may improve this document should be sent to: Defense Supply Center, Columbus, ATTN: DSCC-VAI,

7、 P.O. Box 3990, Columbus, OH 43218-3990, or email to WireCabledscc.dla.mil. Since contact information can change you may want to verify the currency of the address information using the ASSIST Online database at http:/assist.daps.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking pe

8、rmitted without license from IHS-,-,-A-A-59551A 2 2.1 Type designation. Copper wires covered by this CID are of the following type, class, temper, size, and coating. The type designates the construction of the wire (see table I and 3.3). The following types are available (see 7.5): S - Solid single

9、strand. C - Concentric-lay-stranding. R - Rope-lay-bunched member stranding. E - Rope-lay-concentric member stranding. B - Bunch-stranding. H - Hookup conductor. 2.2 Class. The class defines the construction details within a particular type wire (see 7.2). Type S wires are classified as class S for

10、the purpose of this CID. 2.3 Temper. The available tempers per wire type are listed in table I (see 7.5). 2.4 Wire size. For solid wires of American Wire Gauge (AWG) 56 thru 0000 (4/0), the wire size is indicated by AWG size as specified in ASTM B258. For all wires larger than 4/0, the size is indic

11、ated by the cross sectional area in circular mils (thousandths of an inch). For sizes of stranded wires smaller than 250,000 circular mils, the AWG number that is the closest but larger in size is used except for hookup wire (type H), in which only even AWG numbers are used. TABLE I. Temper and cons

12、tructioType n. Coatings available 1/Tempers available Shall conform to ASTM B AWG range 2/S 3/Uncoated Uncoated Uncoated Tin coated Tin coated Soft or drawn and annealed Medium-hard drawn Hard drawn Soft or drawn and annealed Medium hard drawn or hard drawn 3 2 1 33 246 40 thru 4/0 18 thru 4/0 18 th

13、ru 4/0 40 thru 4/0 16 thru 4 C Uncoated or tin Soft or medium-hard drawn or hard drawn 8 24-4/0 and 250000- 5000000 circular mils R Uncoated or tin Soft or drawn and annealed 172 12-4/0 and 250000- 2000000 circular mils E Uncoated or tin Soft or drawn and annealed 173 14-4/0 and 250000- 5000000 circ

14、ular mils B Uncoated or tin Soft or drawn and annealed 174 28-7 H 3/Tin Silver Nickel 4/ Annealed Unannealed or annealed Unannealed or annealed 286 298 355 10-30 even AWGs solid, 32-4/0 stranded 8 thru 44 8 thru 40 1/ For information only. 2/ For information only; see 3.3.1 for requirements. 3/ The

15、size requirements for 33 through 56 AWG are in table II. 4/ Nickel coating should be used only when other options will not meet performance requirements. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59551A 3 3. SALIENT CHARACTERISTICS. 3.1 Int

16、erface and physical dimensions. Electrical copper, uninsulated wire supplied to this CID shall be as specified herein. 3.1.1 General. The individual item requirements shall be as specified herein and in accordance with the applicable ASTM standard. In the event of any conflict between the requiremen

17、ts of this CID and the applicable ASTM standard, the former shall govern. 3.2 Materials. The composition of the copper shall conform to ASTM B49. 3.3 Construction. 3.3.1 Solid wire (type S and type H class S). Solid wires shall conform to and cover the range of wire sizes in the applicable ASTM stan

18、dard specified in table I. The diameters and cross sectional areas shall be in accordance with ASTM B258. Solid wire of 33 through 56 AWG shall be specified in table II. 3.3.2. Bunch-stranded wire (type B). Bunched stranded wire shall conform to the requirements of ASTM B174. Table III shows wire cl

19、asses, cross-sectional areas, strand sizes, strand counts, and wire size designators. 3.3.3 Concentric-lay-stranded wire (type C). Concentric-lay-stranded wire shall conform to ASTM B8. Table IV shows wire classes, cross sectional areas, strand counts, and wire size designators. TABLE II. Small soli

20、d uninsulated wire dimensionsWire size designator . Approximate AWG size Diameter, inches (nominal) 33 33 .00710 34 34 .00630 35 35 .00560 36 36 .00500 37 37 .00450 38 38 .00400 39 39 .00350 40 40 .00310 41 41 .00280 42 42 .00250 43 43 .00220 44 44 .00200 45 45 .00176 46 46 .00157 47 47 .00140 48 48

21、 .00124 49 49 .00111 50 50 .00099 51 51 .00088 52 52 .00078 53 53 .00070 54 54 .00062 55 55 .00055 56 56 .00049 3.3.4 Rope-lay-stranded wire. Rope-lay-stranded wires shall conform to ASTM B173 for concentric-lay-stranded member (type E) and ASTM B172 for bunch-stranded members (type R). Table IV sho

22、ws wire classes, cross sectional areas, strand counts, and wire size designators for type E wire. Table V shows wire classes, cross sectional areas, strand counts, and wire size designators for type R wire. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS

23、-,-,-A-A-59551A 4 3.3.5 Hookup wire (type H). Hookup wire shall conform to the requirements of ASTM B286. Table VI shows wire size designators, classes, and strand counts. Type S wire used for hookup and interconnect wire is superseded by type H, class S wire. 3.3.6 Splices. Splices shall not be mad

24、e in wire, except as permitted by the applicable ASTM standard. Splices shall be so constructed and distributed throughout the wire that the diameter, configuration, resistance, flexibility, and mechanical strength of the completed wire shall not be adversely affected. 3.3.7 Conductor coatings. Cond

25、uctor coatings (see 2.5) shall be in accordance with the applicable ASTM standard in table I. 3.4 Performance. All wire shall comply with the requirements of the applicable ASTM standard. 3.4.1 Solderability (type H only). All finished wires shall provide good electrical and mechanical solder joints

26、 when tested in accordance with method 208 of MIL-STD-202, and shall have a minimum solder coverage of 95%. This requirement is not applicable to nickel-coated conductors. 3.4.2 Elongation of 33 through 44 AWG wires only. Wire sizes 33 through 40 AWG shall have a minimum elongation of 15 percent and

27、 wire sizes 41 though 44 AWG shall have a minimum elongation of 10 percent. The percentage of elongation shall be calculated from the travel distance of the testing machines gripping jaw at the instant of break of a 10 inch wire sample elongated at the rate of 12 inches 1 inch per minute. A test tha

28、t results in a break within 0.25 inches of either gripping jaw shall be repeated with a new sample. 3.5 Workmanship. Each solid wire and strand shall be processed in such a manner as to be uniform in quality and shall be free from other defects that will affect life, serviceability, or appearance. 3

29、.6 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous

30、 life cycle costs. 3.7 Marking. The braid wire supplied to this CID shall be marked with the manufacturers (MFRs) standard commercial PIN. The part number marked on the unit pack shall be the CID PIN. 4. REGULATORY REQUIREMENTS. The offeror/contractor is encouraged to use recovered materials to the

31、maximum extent practicable, in accordance with 23.403 of the Federal Acquisition Regulation (FAR). 5. PRODUCT CONFORMANCE PROVISIONS. 5.1 Product conformance. The products provided shall meet the salient characteristics of this CID, conform to the producers own drawings, specifications, standards, a

32、nd quality assurance practices, and be the same product offered for sale in the commercial market. The Government reserves the right to require proof of such conformance. 5.2 Market acceptability. The following market acceptance criteria are necessary to document the quality of the product to be pro

33、vided under this CID: a. The company producing the item must have been producing a product meeting the requirements of this CID for at least 2 years. b. The company producing the item must have sold 1,000 units meeting this CID in the commercial marketplace over the past 2 years. 6. PACKAGING. Prese

34、rvation, packing, packaging, and marking shall be as specified in the contract or order. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59551A 5 TABLE III. Construction details for type B wirWire size e. 1/designator Cross sectional area (circul

35、ar mils) Approximate American Wire Gauge (AWG) size 2/Strand count Type B Class I 24 AWG strands Class J 28 AWG strands Class K 30 AWG strands Class L 32 AWG strands Class M 34 AWG strands Class O 36 AWG strands Class P 38 AWG strands Class Q 40 AWG strands 67 211600 0000 - - - - - - - - 66 167800 0

36、00 - - - - - - - - 65 133100 00 - - - - - - - - 64 105600 0 - - - - - - - - 01 83690 1 - - - - - - - - 02 66360 2 - - - - - - - - 03 52620 3 - - - - - - - - 04 41740 4 104 4/- - - - - - - 05 33090 5 - - - - - - - - 06 26240 6 65 4/- - - - - - - 07 20820 7 52 - - - - - - - 08 16510 8 41 - - - - - - -

37、 09 13090 9 33 - - - - - - - 10 10380 10 26 65 104 165 - - - - 12 6534 12 - 41 65 104 - - - - 14 4110 14 - 26 41 65 104 - - - 16 2580 16 - 16 26 41 65 104 165 - 18 1620 18 - 10 16 26 41 65 104 165 20 1020 20 - 7 10 16 26 41 65 104 22 640 22 - - 7 10 3/19 26 4/41 4/65 24 404 24 - - - 7 - 19 5/26 4/41

38、 4/26 253 26 - - - - 7 10 4/16 4/26 4/28 159 28 - - - - - 7 10 4/16 4/30 100 30 - - - - - - 7 10 4/32 64 32 - - - - - - - - 1/ Number 23 AWG has been dropped. 2/ For number 10 AWG and smaller wire, the AWG chosen for stranded wires is the number nearest the even numbered solid wire with a larger cro

39、ss sectional area. 3/ Inactive for new design. 4/ Not covered by ASTM standards. 5/ Replace with 16 strands. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59551A 6 TABLE IV. Construction details (type C and type E wire)Wire size designator . 1/

40、Cross sectional area (circular mils) Approximate AWG size 2/Strand count Type C Type E Class AA Class A Class B Class C Class D Class G Class H 99 5000000 - - 169 217 - 271 1159 1729 98 4500000 - - 169 3/217 3/- 271 3/1159 1729 97 4000000 - - 169 3/217 3/- 271 3/1159 1729 96 3500000 - - 127 3/169 3/

41、217 3/271 3/1159 1729 95 3000000 - - 127 169 217 271 1159 1729 94 2500000 - - 91 127 169 217 703 1159 93 2000000 - - 91 127 169 217 703 1159 92 1900000 - - 91 3/127 3/169 3/217 3/703 1159 91 1900000 - - 91 3/127 3/169 3/217 3/703 1159 90 1750000 - - 91 127 169 217 703 1159 89 1700000 - - 91 3/127 3/

42、169 3/217 3/703 1159 88 1600000 - - 91 3/127 3/169 3/217 3/703 1159 87 1500000 - - 61 91 127 169 427 703 86 1400000 - - 61 3/91 3/127 3/169 3/427 703 85 1300000 - - 61 3/91 3/127 3/169 3/427 703 84 1250000 - - 61 91 127 169 427 703 83 1200000 - - 61 3/91 3/127 3/169 3/427 703 82 1100000 - - 61 3/91

43、127 169 3/427 703 81 1000000 - 37 - 61 91 127 427 703 80 900000 - 37 3/- 61 3/91 3/127 3/427 703 79 800000 - 37 - 61 91 127 427 703 78 750000 - 37 - 61 91 127 427 703 77 700000 - 37 - 61 91 127 427 703 76 650000 - 37 3/- 61 3/91 127 3/427 703 75 600000 - - 37 61 91 127 427 703 74 550000 - - 37 3/61

44、3/91 3/127 3/427 703 73 500000 - 19 - 37 61 91 427 427 72 450000 - 19 3/- 37 3/61 3/91 3/259 427 71 400000 - - 19 37 61 91 259 427 70 350000 - 12 19 37 61 91 259 427 69 300000 - 12 19 37 61 91 259 427 68 250000 - 12 19 37 61 91 259 427 See notes at the end of table. Provided by IHSNot for ResaleNo r

45、eproduction or networking permitted without license from IHS-,-,-A-A-59551A 7 TABLE IV. Construction details (type C and type E wire)Wire size Continued. 1/designator Cross sectional area (circular mils) Approximate American Wire Gauge size 2/Strand count Type C Type E Class AA Class A Class B Class

46、 C Class D Class G Class H 67 211600 0000 - 7 19 37 61 133 259 66 167800 000 - 7 19 37 61 113 259 65 133100 00 - 7 19 37 61 133 259 64 105600 0 - 7 19 37 37 133 259 01 83690 1 3 - 7 37 61 49 259 02 66360 2 3 - 7 19 37 49 133 03 52620 3 3 - 7 19 37 49 133 04 41740 4 3 - 7 19 37 49 133 05 33090 5 - -

47、7 19 37 49 133 06 26240 6 - - 7 19 37 49 133 07 20820 7 - - 7 19 37 49 133 08 16510 8 - - 7 19 37 49 133 09 13090 9 - - 7 19 37 49 133 10 10380 10 - - 7 19 37 49 - 12 6534 12 - - 7 19 37 49 - 14 4110 14 - - 7 19 37 49 - 16 2580 16 - - 7 19 - - - 18 1620 18 - - 7 19 - - - 20 1020 20 - - 7 19 - - - 22

48、 640 22 - - 7 19 - - - 24 404 24 - - 7 19 - - - 26 253 26 - - - - - - - 28 159 28 - - - - - - - 30 100 30 - - - - - - - 32 64 32 - - - - - - - 1/ Number 23 AWG has been dropped. 2/ For number 10 AWG and smaller wire, the AWG chosen for stranded wires is the number nearest the even-numbered solid wir

49、e with a larger cross sectional area. 3/ Inactive for new design. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-A-A-59551A 8 TABLE V. Construction details for type R wire.1/ 1/ Number 23 AWG has been dropped. 2/ For number 10 AWG and smaller wire, the AWG chosen for stranded wires is the number n