BS EN 13232-8-2007 Railway applications — nTrack — Switches and ncrossings — nPart 8 Expansion devices《轨道交通 轨道 道岔和交叉口 伸缩装置》.pdf

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1、BRITISH STANDARDBS EN 13232-8:2007Railway applications Track Switches and crossings Part 8: Expansion devicesThe European Standard EN 13232-8:2007 has the status of a British StandardICS 45.080g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g

2、40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIBS EN 13232-8:2007This British Standard was published under the authority of the Standards Policy and Strategy Commi

3、ttee on 30 April 2007 BSI 2007ISBN 978 0 580 50592 8National forewordThis British Standard was published by BSI. It is the UK implementation of EN 13232-8:2007.The UK participation in its preparation was entrusted by Technical Committee RAE/2, Railway track components, to Panel RAE/2/-/3, Track desi

4、gn parameters, switches and crossings.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British

5、 Standard cannot confer immunity from legal obligations.Amendments issued since publicationAmd. No. Date CommentsLicensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 13232-8March 2007ICS 45.080English VersionRail

6、way applications - Track - Switches and crossings - Part 8:Expansion devicesApplications ferroviaires - Voie - Appareils de voie - Partie8: Appareils de dilatationBahnanwendungen - Oberbau - Weichen und Kreuzungen -Teil 8: AuszugsvorrichtungenThis European Standard was approved by CEN on 17 February

7、 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained

8、on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Ce

9、ntre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland

10、, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any me

11、ans reservedworldwide for CEN national Members.Ref. No. EN 13232-8:2007: ELicensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 2 Contents Page Foreword3 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 3.1 General

12、 definitions 6 3.2 Main types of expansion devices.8 4 Design .12 4.1 Design inputs .12 4.2 Design rules .13 4.2.1 General rules13 4.2.2 Wheel/rail interaction 14 4.2.3 Specific rules14 4.3 Performance requirements.16 4.4 Materials .16 4.5 Design output.16 4.5.1 Detailed component plans 16 4.5.2 Ass

13、embly documents16 5 Tolerances and inspection .16 5.1 General16 5.2 Tools and instruments 17 5.3 Critical dimensions17 5.4 Adjustment switch (bayonet type) .17 5.5 Expansion switch.22 5.6 Certification 31 5.7 Methods of examination for structural defects 31 5.7.1 Visual 31 5.7.2 Dye penetrant and/or

14、 magnetic particle 31 6 Longitudinal resistance testing32 6.1 Test method32 6.2 Test results.32 7 Acceptance testing32 8 Limits and extent of supply 33 9 Identification marks.33 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 96/48/EC

15、 of the European Parliament and of the Council of the 23 July 1996 on the interoperability of the trans-European high-speed rail system, as modified by EU Directive 2004/50/EC of 29 April 2004 34 Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:20

16、07 (E) 3 Foreword This document (EN 13232-8:2007) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement

17、, at the latest by September 2007, and conflicting national standards shall be withdrawn at the latest by September 2007. This European Standard has been prepared under a mandate given to CEN/CENELEC/ETSI by the European Commission and the European Free Trade Association to support Essential Require

18、ments of EU Directives 96/48, as modified by EU Directive 2004/50 of 29 April 2004. For relationship between this document and the Essential Requirements of EU Directive 96/48/EC of the European Parliament and of the Council of 23 July 1996 on the interoperability of the trans-European high-speed ra

19、il system, as modified by EU Directive 2004/50/EC of 29 April 2004, see informative Annex ZA, which is an integral part of this document. This series of standards “Railway applications Track Switches and crossings” covers the design and quality of switches and crossings in flat bottomed rail. The li

20、st of Parts is as follows: Part 1: Definitions Part 2: Requirements for geometric design Part 3: Requirements for wheel/rail interaction Part 4: Actuation, locking and detection Part 5: Switches Part 6: Fixed common and obtuse crossings Part 7: Crossings with moveable parts Part 8: Expansion devices

21、 Part 9: Layouts Part 1 contains terminology used throughout all parts of the standard. Parts 2 to 4 contain basic design guides and are applicable to all switch and crossing assemblies. The latter parts, from 5 onwards, deal with particular types of equipment, including their tolerances. Part 9 def

22、ines the functional and geometric dimensions and tolerances for layout assemblies. These use Parts 1 to 4 as a basis. The following terms are used within to define the parties involved in using the EN as the technical basis for a transaction: Customer The Operator or User of the equipment, or the Pu

23、rchaser of the equipment on the Users behalf. Supplier The body responsible for the use of the EN in response to the Customers requirements. Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 4 According to the CEN/CENELEC Internal Regulati

24、ons, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla

25、nds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 5 Introduction An expansion device is a device which permit longitudinal relative

26、rail movement of two adjacent rails, while maintaining correct guidance and support. These longitudinal movements may be required in: a) interrupted CWR (continuously welded rail); b) structure movement; c) or a combination of both. Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Un

27、controlled Copy, (c) BSIEN 13232-8:2007 (E) 6 1 Scope This part of EN 13232 covers the following subjects: to establish a working terminology for expansion devices, for their constituent parts and for the types; to specify the minimum manufacturing requirements for expansion devices and their consti

28、tuent parts; to formulate codes of practice for inspection and tolerances; to define the method by which expansion devices and their parts should be identified and traced. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refe

29、rences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13146-1, Railway applications Track Test methods for fastening systems Part 1: Determination of longitudinal rail restraint EN 13232-2, Railway applica

30、tions Track Switches and crossings Part 2: Requirements for geometric design EN 13232-3, Railway applications Track Switches and crossings Part 3: Requirements for wheel/rail interaction EN 13232-9, Railway applications Track Switches and crossings Part 9: Layouts EN 13715, Railway applications Whee

31、lsets and bogies Wheels Wheels tread UIC 510-2, Trailing stock: wheels and wheelsets Conditions concerning the use of wheels of various diameters 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 General definitions 3.1.1 hand (of half set) adj

32、ustment switch (bayonet type) LH (left hand) half set or RH (right hand) when viewed standing in the track gauge and facing the tips of the inside rails. With check rails, there may be two LH or two RH half sets, see Figure 6, or opposite hand half sets 3.1.2 hand (of half set) expansion switch LH h

33、alf set or a RH half set when viewed standing in the track gauge and facing the toes of the expansion switch 3.1.3 expansion capacity C maximum permissible relative longitudinal movement between the two rails, where: C = Dmax Dmin Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Unco

34、ntrolled Copy, (c) BSIEN 13232-8:2007 (E) 7 Key Key Dmin minimum gap Dmax maximum gap Figure 1 Closed position Figure 2 Open position 3.1.4 relative displacement rail / support maximum permissible relative longitudinal movement between the rail (switch or stock rail) and the corresponding support (b

35、ase plate or bearer) 3.1.5 mean position position where the expansion capacity and the relative displacement of rails are half way, and the bearers are in their nominal position 3.1.6 design position nominal position where the expansion capacity and the relative displacement of rails are half way, e

36、specially where shrinkage of concrete structures, for example, will shift the mean position Key Dminminimum gap Dmaxmaximum gap M mean position Figure 3 Mean position Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 8 3.2 Main types of ex

37、pansion devices 3.2.1 adjustment switch (bayonet type) expansion device with interruption of the running edge 3.2.1.1 Adjustment switch without check rails (both sides moveable) Key 1 slide chair 4 moveable rails 2 low restrain fastening 5 bearer straps 3 standard fastening R reference point Figure

38、4 Adjustment switch both sides moveable Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 9 3.2.1.2 Adjustment switch without check rails (one side moveable) Key 1 slide chair 5 fixed rails 2 low restrain fastening 6 bearer straps 3 standa

39、rd fastening R reference point 4 moveable rails Figure 5 Adjustment switch one side moveable Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 10 3.2.1.3 Adjustment switch with check rails (both sides moveable) Key 1 slide chair 5 check ra

40、ils 2 low restrain fastening 6 bearer strap 3 standard fastening R reference point 4 moveable rails Figure 6 Adjustment switch with check rails both sides moveable Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 11 3.2.1.4 Adjustment swi

41、tch with check rails (one side moveable) Key 1 slide chair 5 fixed rails 2 low restrain fastening 6 check rails 3 standard fastening 7 bearer strap 4 moveable rails R reference point Figure 7 Adjustment switch with check rails one side moveable 3.2.2 expansion switch expansion device without interru

42、ption of the running edge 3.2.2.1 Expansion switch with moveable stock rails Key 1 slide chair 5 fixed switch rails 2 low restrain fastening 6 bearer strap 3 standard fastening R reference point 4 moveable stock rails Figure 8 Expansion switch moveable stock rails Licensed Copy: Wang Bin, na, Mon Au

43、g 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 12 3.2.2.2 Expansion switch with moveable switch rails Key 1 slide chair 5 moveable switch rails 2 low restrain fastening 6 bearer strap 3 standard fastening R reference point 4 fixed stock rails Figure 9 Expansion switch mo

44、veable switch rails 3.2.2.3 Expansion switch both sides moveable Key 1 slide chair 5 moveable switch rails 2 low restrain fastening 6 bearer strap 3 standard fastening R reference point 4 moveable stock rails Figure 10 Expansion switch both sides moveable 4 Design 4.1 Design inputs The following inf

45、ormation shall be supplied by the customer to the supplier: axle load; gross annual tonnage; Licensed Copy: Wang Bin, na, Mon Aug 20 06:00:10 GMT+00:00 2007, Uncontrolled Copy, (c) BSIEN 13232-8:2007 (E) 13 train speed; nominal track gauge; direction of traffic; track geometry. In addition the custo

46、mer shall decide: the type of expansion device to be applied; the expansion capacity of the expansion device as well as the maximum displacement rail/support. If the latter is not provided, it shall be estimated to be half the expansion capacity of the device; the basic rail section and grade; the r

47、ail inclination to be applied through the expansion device; the fastening system to be applied; the nominal support spacing; type of support structure, e.g. bearer, slab track; special requirements, e.g. limits of vertical and horizontal end rotations, limits of local vertical and horizontal radii o

48、f track, limits of uplift movements on rail supports adjacent to the gap between the structure and the abutment or between the structures. The following elements shall be agreed between customer and supplier: the special rail profiles to be applied for the construction (if applicable); the construct

49、ional length; the machining details of the rail sections; the maximum support spacing in service. 4.2 Design rules 4.2.1 General rules 4.2.1.1 Support panel In the case where 1 side is moveable, a number of bearers shall be restrained from moving. This is normally a minimum of four bearers. The incoming rails shall have low resistance fastenings on the restrained bearers to permit movement of the moveable rails. All restrained bearers are li