BS EN 9132-2017 Aerospace series Quality management systems Data Matrix Quality Requirements for Parts Marking《航空航天系列 质量管理系统 部件标记用数据矩阵质量要求》.pdf

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1、BS EN 9132:2017Aerospace series Qualitymanagement systems DataMatrix Quality Requirementsfor Parts MarkingBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN 9132:2017 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 9132:2017.

2、It supersedes BS EN 9132:2006 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee ACE/1, International and European Aerospace Policy and Processes.A list of organizations represented on this committee can be obtained on request to its secretary.This public

3、ation does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2017.Published by BSI Standards Limited 2017ISBN 978 0 580 86172 7 ICS 03.100.70; 03.120.10; 49.020 Compliance with a British Standard ca

4、nnot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2017.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS EN 9132:2017EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE

5、 NORM EN 9132 February 2017 ICS 03.100.70; 03.120.10; 49.020 Supersedes EN 9132:2006English Version Aerospace series - Quality management systems - Data Matrix Quality Requirements for Parts Marking Srie arospatiale - Systmes de management de la qualit - Exigences qualit du marquage des pices en cod

6、e-barres Data Matrix Luft- und Raumfahrt - Qualittsmanagementsysteme - Data Matrix Qualittsanforderungen fr Teilemarkierung This European Standard was approved by CEN on 4 December 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for givi

7、ng this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three offi

8、cial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of

9、 Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia,

10、 Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form and by any means reserved worl

11、dwide for CEN national Members. Ref. No. EN 9132:2017 EBS EN 9132:2017EN 9132:2017 (E) 2 Contents Page European foreword4 Rationale .5 Foreword 5 1 Scope .6 1.1 Convention .6 2 Normative references .6 3 Marking requirements .7 3.1 General requirements 7 3.2 Dot peening7 3.2.1 Description of process7

12、 3.2.2 Requirements .8 3.3 Laser. 13 3.3.1 Description of process. 13 3.3.2 Limitations 16 3.3.3 Requirements 17 3.3.4 Metallographic 18 3.3.5 Quality assurance 19 3.4 Electro-chemical etching 19 3.4.1 Description of process. 19 3.4.2 Scope 19 3.4.3 Sub-surface marking 19 3.4.4 Surface marking . 20

13、3.4.5 Components Condition 20 3.4.6 Instructions for determination of electro-chemical etch marking parameters . 20 3.4.7 Stencil material. 20 3.4.8 Electrolyte solutions 21 3.4.9 Marking requirements 21 3.4.10 Testing. 22 3.4.11 Corrosion protection 22 3.4.12 Quality assurance 22 4 Marking verifica

14、tion. 22 5 Marking validation and monitoring . 22 6 Notes. 23 Annex A (informative) Dot peening data c apacity guidelines for selected surf ace textures 24 Annex B (informative) Dot peening Recommendation for stylus grinding 26 Annex C (informative) Examples of required tolerances with reference to

15、the nominal module sizes for dot peening 27 Annex D (informative) Visual quality guidelines Electro-chemical etching 29 Annex E (informative) Example methodology for checking dot peen characteristics . 30 Figures Figure 1 Angle of distortion .7 Figure 2 I nstructions for determination of marking par

16、ameters .8 Figure 3 Minimum module size (inch) by surface texture (inch) .9 Figure 4 Minimum module size (mm) by surface texture (m) 10 BS EN 9132:2017EN 9132:2017 (E) 3 Figure 5 Definition of ovality 11 Figure 6 D efinition of nominal module size, dot siz e, and dot centre offset . 12 Figure 7 Deta

17、il definition of dot size 13 Figure 8 Laser marking data matrix example 13 Figure 9 D iagram illustrating typical laser beam profile at working range . 14 Figure 10 Instructions for determination of marking parameters . 17 Figure 11 Scale of grey density 17 Figure 12 Diagram showing laser marking wi

18、th acceptable fill of modules. 18 Figure 13 Diagram showing different laser engraved module profiles 18 Figure B.1 Tolerance on stylus 26 Figure B.2 Grinding . 26 Figure D.1 V isual quality assessment. 29 Figure E.1 Dot siz e and dot centre offset 30 Figure E.2 Angle of distortion 30 Figure E.3 Exam

19、ple with 60 degree stylus angle and .004 radius 31 Figure E.4 Dot siz e measurement. 31 Figure E.5 Stylus wear measurement. 33 Tables Table 1 Minimum readable module size by surface texture (Ra) .9 Table 2 Limits for dot size and dot centre offset 11 Table A.1 Surface texture with Ra = 1.50 m or 63

20、microinches 24 Table A.2 Surface texture with Ra = 2.40 m or 95 microinches 24 Table A.3 Surface texture with Ra = 3.25 m or 125 microinches. 25 Table A.4 Surface texture with Ra = 3.80 m or 150 microinches. 25 Table C.1 Requirements in inches . 27 Table C.2 Requirements in millimetres 28 Table E.1

21、Calculated dot depth (1 of 2) 32 BS EN 9132:2017EN 9132:2017 (E) 4 European foreword This document (EN 9132:2017) has been prepared by the Aerospace and Defence Industries Association of Europe - Standardization (ASD-STAN). After enquiries and votes carried out in accordance with the rules of this A

22、ssociation, this Standard has received the approval of the National Associations and the Official Services of the member countries of ASD, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endor

23、sement, at the latest by August 2017, and conflicting national standards shall be withdrawn at the latest by August 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identif

24、ying any or all such patent rights. This document supersedes EN 9132:2006. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, De

25、nmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. BS E

26、N 9132:2017EN 9132:2017 (E) 5 Rationale This standard has been revised to clean up the general text/content and to reformat the document to the latest format/style guide. This standard was created to provide for uniform quality and technical requirements relative to metallic parts marking performed

27、within the aviation, space, and defence industry. This standard can be invoked as a stand-alone requirement or used in conjunction with EN 9100-series standards (i. e., EN 9100, EN 9110, EN 9120). Foreword To assure customer satisfaction, the aviation, space, and defence industry organizations must

28、produce and continually improve safe, reliable products that meet or exceed customer and regulatory authority requirements. The globalization of the industry, and the resulting diversity of regional/national requirements and expectations, has complicated this objective. End-product organizations fac

29、e the challenge of assuring the quality of, and integrating, product purchased from suppliers throughout the world and at all levels within the supply chain. Furthermore, suppliers and processors, within the industry, face the challenge of delivering product to multiple customers having varying qual

30、ity expectations and requirements. The aviation, space, and defence industry established the International Aerospace Quality Group (IAQG) for the purpose of achieving significant improvements in quality and safety, and reductions in cost, throughout the value stream. This organization includes repre

31、sentation from companies in the Americas, Asia/Pacific, and Europe. This document standardizes data matrix quality requirements for parts marking for the industry. The establishment of common requirements, for use at all levels of the supply-chain by organizations, should result in improved quality

32、and safety, and decreased costs, due to the elimination or reduction of organization-unique requirements and the resultant variation inherent in these multiple expectations. BS EN 9132:2017EN 9132:2017 (E) 6 1 Scope This standard defines uniform quality and technical requirements relative to metalli

33、c parts marking performed using “data matrix symbology” within the aviation, space, and defence industry. ISO/IEC 16022 specifies general requirements (e. g., data character encodation, error correction rules, decoding algorithm). In addition to ISO/IEC 16022 specification, part identification with

34、such symbology is subject to the requirements in this standard to ensure electronic reading of the symbol. The marking processes covered by this standard are as follows: Dot Peening; Laser; Electro-Chemical Etching. Further marking processes will be included, if required. Unless specified otherwise

35、in the contractual business relationship, the company responsible for the design of the part shall determine the location of the data matrix marking. Symbol position should allow optimum illumination from all sides for readability. This standard does not specify information to be encoded. 1.1 Conven

36、tion The following conventions are used in this standard: The word “shall” indicates mandatory requirements; The word “should” indicates requirements with some flexibility allowed in compliance methodology. Producers choosing other approaches to satisfy a “should” shall be able to show that their ap

37、proach meets the intent of the standards requirement; The words “typical”, “example”, “for reference” or “e. g.” indicate suggestions given for guidance only; Appendices to this document are for information only and are provided for use as guidelines; Dimensions used in this document are as follows.

38、 Metric millimetre (mm) sizes followed by inches (in) in parentheses, unless otherwise stated. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited appl

39、ies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 9102, Quality Systems First article inspection requirement ISO/IEC 16022, Information technology Automatic identification and data capture techniques Data Matrix bar code symbology speci

40、fication BS EN 9132:2017EN 9132:2017 (E) 7 3 Marking requirements 3.1 General requirements a) Rows and columns: Rows and columns connected with data matrix symbology shall conform to Error Checking and Correcting (ECC) 200 (see ISO/IEC 16022). b) Square versus rectangle: Matrix may be square or rect

41、angular within ECC 200 requirements (see ISO/IEC 16022). Square is preferred for easier reading. c) Quiet zone: The quiet zone (margin) around the matrix shall be equal to or greater than one module size. d) Round surface: If the marking is made on a round/curved surface, the symbol coverage shall b

42、e equal to or less than 16 % of the diameter or 5 % of circumference. e) Symbol size: To facilitate electronic reading of the symbol, the overall symbol size should be less than 25,4 mm (1 000 inch), outside dimension, longest side. Irrespective of matrix size used, the requirements included in this

43、 standard shall be applied. f) Angular distortion of the symbol: Angular deviation of 90-degree axes between row and column shall not exceed 7 degrees (see Figure 1). Key 1 Angle of Distortion Figure 1 Angle of distortion 3.2 Dot peening 3.2.1 Description of process a) Dot-peen marking technology ty

44、pically produces round indentations on a parts surface with a pneumatically or electromechanically driven pin, otherwise known as a stylus. Critical to the readability of dot-peen marked symbols are the indented dots shape, size, and spacing. The dot size and appearance are determined mostly by the

45、stylus cone angle, marking force, and material hardness. The BS EN 9132:2017EN 9132:2017 (E) 8 indented dot created should be suitable to trap or reflect light and large enough to be distinguishable from the parts surface roughness. It should also have spacing wide enough to accommodate varying modu

46、le sizes, placement, and illumination (see Figure 2). Determine minimum module size according to the surface texture. See Table 1, Figure 3 (inch), or Figure 4 (mm). Calculate dot size with regard to the above minimum module size in choosing stylus angle (i. e., 60, 90, or 120) depending on maximum

47、depth allowed by engineering design requirements (see Table 2 for the optimum dot size). Determine matrix size depending on the information coded in the matrix (reference tables presented in Appendix A for minimum matrix size based on available marking area) Set up machine (e. g., height, air pressu

48、re, force) for desired dot geometry) Figure 2 Instructions for determination of marking parameters b) The issues involved in marking and reading dot-peen-marked symbols on metals are different than symbols printed on paper. The first fundamental difference is that the contrast between dark and light

49、 fields is created by artificial illumination of the symbol. Therefore, the modules shape, size, spacing, and part surface finish can all affect symbol readability. c) The key to a successful dot-peen marking and reading project is to control the variables affecting the consistency of the process. Symbol reading verification systems can provide feedback of the process parameters to some extent. Marking system operating and maintenance procedures shall be establis