BS EN 1417-2014 Plastics and rubber machines Two-roll mills Safety requirements《橡胶机械和塑料机械 双辊磨碎机 安全性要求》.pdf

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1、BSI Standards PublicationBS EN 1417:2014Plastics and rubber machines Two-roll mills SafetyrequirementsBS EN 1417:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN 1417:2014. Itsupersedes BS EN 1417:1996+A1:2008 which is withdrawn.The UK participation in its p

2、reparation was entrusted to TechnicalCommittee MCE/3/2, Rubber and plastics machine - Safety.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible

3、for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 77053 1ICS 83.200Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and

4、 Strategy Committee on 31 January 2015.Amendments issued since publicationDate Text affectedBS EN 1417:2014EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1417 December 2014 ICS 83.200 Supersedes EN 1417:1996+A1:2008English Version Plastics and rubber machines - Two-roll mills - Safety requirem

5、ents Machines pour les matires plastiques et le caoutchouc - Mlangeurs cylindres - Prescriptions de scurit Kunststoff- und Gummimaschinen - Walzwerke - Sicherheitsanforderungen This European Standard was approved by CEN on 7 November 2014. CEN members are bound to comply with the CEN/CENELEC Interna

6、l Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CE

7、N member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versi

8、ons. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, P

9、oland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitati

10、on in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1417:2014 EBS EN 1417:2014EN 1417:2014 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 List of significant hazards . 10 5 Safety requirements and/or

11、 protective measures . 13 5.1 General . 13 5.1.1 Basic requirements. 13 5.1.2 Emergency stop 14 5.2 Mechanical hazards 14 5.2.1 Requirements applicable to all types of two-roll mills . 14 5.2.2 Specific requirements applicable to large two-roll mills (D 400 mm) . 15 5.2.3 Specific requirements appli

12、cable to small two-roll mills (D 200 mm) 23 5.2.4 Specific requirements applicable to intermediate two-roll mills (200 mm D 400 mm) 26 5.3 Electrical hazards and hazards due to electromagnetic interference . 26 5.4 Thermal hazards . 26 5.5 Hazards caused by gases, dusts or vapours hazardous to healt

13、h . 27 5.6 Hazards generated by neglecting ergonomic principles 27 5.7 Hazards generated by noise 27 5.7.1 Main noise sources. 27 5.7.2 Noise reduction at source by design 27 5.7.3 Noise reduction by devices . 27 5.7.4 Information connected with noise hazards 27 6 Verification of the safety requirem

14、ents and/or protective measures 28 7 Information for use . 29 7.1 General . 29 7.2 Instruction handbook . 29 7.2.1 General . 29 7.2.2 Two-roll mills equipped with a trip bar as in 5.2.2.1 30 7.2.3 Two-roll mills equipped with light curtains as in 5.2.3.3.3 . 30 7.2.4 Noise emission 30 7.3 Marking 31

15、 7.3.1 General . 31 7.3.2 Two-roll mills equipped with a trip bar as in 5.2.2.1 31 Annex A (normative) Positioning of the trip devices specified in 5.2.3.3.2 and 5.2.4 . 32 Annex B (normative) Noise test code 35 B.1 Introduction . 35 B.2 Determination of the A-weighted emission sound pressure level

16、at the workstation 35 B.2.1 Basic standards and measurement procedure . 35 B.2.2 Measurement uncertainty 36 B.3 Determination of the A-weighted sound power level 36 B.3.1 Basic standards and measurement procedure . 36 B.3.2 Measurement uncertainty 36 B.4 Mounting and operating conditions 37 BS EN 14

17、17:2014EN 1417:2014 (E) 3 B.5 Information to be recorded and reported 37 B.5.1 General . 37 B.5.2 General data . 37 B.5.3 Mounting and operating conditions 37 B.5.4 Standards . 38 B.5.5 Noise data. 38 B.6 Declaration and verification of noise emission values . 38 Annex ZA (informative) Relationship

18、between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 39 Bibliography 40 BS EN 1417:2014EN 1417:2014 (E) 4 Foreword This document (EN 1417:2014) has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines”, the secretariat of which is held by

19、UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2015, and conflicting national standards shall be withdrawn at the latest by June 2015. Attention is drawn to the possibility that some of

20、 the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1417:1996+A1:2008. This document has been prepared under a mandate given to CEN by the European Commission a

21、nd the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. Compared with EN 1417:1996+A1:2008, the following significant technical changes have been made:

22、 a distinction has been made between large, intermediate and small two-roll mills; automatic separation has been made mandatory for two-roll mills equipped with a trip bar; however, mill roll reversal can be associated with automatic separation; the performance levels of safety related parts of cont

23、rol systems have been specified in accordance with EN ISO 13849-1:2008; the simplification of the definition of the stopping angle; technical developments in safeguards have been taken into account e.g. light curtains, positioning of interlocking guards; the addition of requirements regarding emerge

24、ncy stops; the addition of hazards due to electromagnetic interference; the addition of a noise test code. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cro

25、atia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and

26、the United Kingdom. BS EN 1417:2014EN 1417:2014 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of t

27、his type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. BS EN 1417:20

28、14EN 1417:2014 (E) 6 1 Scope This European Standard deals with all significant hazards, hazardous situations and events relevant to two-roll mills for the processing of rubber and/or plastics, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manuf

29、acturer (see Clause 4). This European Standard covers two-roll mills as defined in 3.1. This European Standard does not deal with the design of a local exhaust ventilation system that may be necessary in specific applications of the machine not known by the manufacturer. This European Standard is no

30、t applicable to two-roll mills manufactured before the date of its publication as a European Standard. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition ci

31、ted applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1993+A1:2008, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 574:1996+A1:2008, Safety of machinery Two-hand control devices Functional aspec

32、ts Principles for design EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified) EN 61000-6-2:2005,

33、 Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005) EN 61000-6-4:2007, Electromagnetic compatibility (EMC) Part 6-4: Generic standards Emission standard for industrial environments (IEC 61000-6-4:2006) EN 61496-1:2013, Safety of

34、machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2012) EN 61496-2:2013, Safety of machinery Electro-sensitive protective equipment Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:20

35、13) EN ISO 3744:2010, Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 3746:2010, Acoustics Determination of sound power levels and sound energy

36、 levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010) EN ISO 4413:2010, Hydraulic fluid power General rules and safety requirements for systems and their components (ISO 4413:2010) BS EN 1417:2014EN 1417:2014 (E) 7

37、 EN ISO 4414:2010, Pneumatic fluid power General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 4871:2009, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 9614-2:1996, Acoustics Determination of

38、sound power levels of noise sources using sound intensity Part 2: Measurement by scanning (ISO 9614-2:1996) EN ISO 11201:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free

39、field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11202:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental correct

40、ions (ISO 11202:2010) EN ISO 11204:2010, Acoustics Noise emitted by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 12100:2010, Safety of machinery General p

41、rinciples for design Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery Safety-related p

42、arts of control systems Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 13855:2010, Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human bod

43、y (ISO 13855:2010) EN ISO 13856-2:2013, Safety of machinery Pressure-sensitive protective devices Part 2: General principles for design and testing of pressure-sensitive edges and pressure-sensitive bars (ISO 13856-2:2013) EN ISO 13857:2008, Safety of machinery Safety distances to prevent hazard zon

44、es being reached by upper and lower limbs (ISO 13857:2008) EN ISO 14119:2013, Safety of machinery Interlocking devices associated with guards Principles for design and selection (ISO 14119:2013) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 1210

45、0:2010 and the following apply. 3.1 two-roll mill machine with two counter-rotating cylinders (known as mill rolls) which are not covered, which may be smooth or grooved, and whose axes are on substantially the same horizontal plane Note 1 to entry: See Figure 1: BS EN 1417:2014EN 1417:2014 (E) 8 Ke

46、y 1 frame 6 stock blender 2 mill roll 6.1 stock blender rolls 3 drive and transmission unit 6.2 stock blender carriage 4 stock guide 7 mill tray 5 strip cutting device Figure 1 Principal parts of a two-roll mill 3.1.1 large two-roll mill two-roll mill with a mill roll diameter D 400 mm 3.1.2 small t

47、wo-roll mill two-roll mill with a mill roll diameter D 200 mm 3.1.3 intermediate two-roll mill two-roll mill with a mill roll diameter 200 mm D 400 mm BS EN 1417:2014EN 1417:2014 (E) 9 3.2 principal crushing zone zone extending over the full length of the mill rolls indicated by V in Figure 2 Dimens

48、ions in mm Figure 2 Principal crushing zone V, safety limits S and stopping angle 3.3 stopping angle angle through which the mill rolls rotate from the stop signal triggered by a protective device until the mill rolls have come to rest with the machine unloaded, and running at maximum rated speed 3.

49、4 safety limit vertical plane indicated by Line S in Figure 2 demarcating the zone which is unsafe for operators who can reach into it without actuating the trip bar 3.5 stock guide (also known as “ear”) part which prevents material being processed from going beyond the mill roll end Note 1 to entry: See Figure 1, Location 4. 3.6 strip cutting device device equipped with rotating discs or stationary blades to cut off strips of processed material from a