ASTM E1417 E1417M-2011 Standard Practice for Liquid Penetrant Testing《液体渗透试验的标准操作规程》.pdf

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1、Designation: E1417/E1417M 11Standard Practice forLiquid Penetrant Testing1This standard is issued under the fixed designation E1417/E1417M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revision. A number in pare

2、ntheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This practice establishes the minimum requirements forconducting li

3、quid penetrant examination of nonporous metal,and nonmetal components.NOTE 1This practice replaces MIL-STD-68661.2 The penetrant examination processes described in thispractice are applicable to in-process, final, and maintenance(in-service) examinations. These processes are applicable forthe detect

4、ion of discontinuities, such as lack of fusion, corro-sion, cracks, laps, cold shuts, and porosity, that are open orconnected to the surface of the component under examination.1.3 Caution must be exercised in the usage of elevatedtemperature with components manufactured from thermoplas-tic materials

5、. Also, some cleaners, penetrants, and developerscan have a deleterious effect on nonmetallic materials such asplastics. Prior to examination, tests should be conducted toensure that none of the cleaning or examination materials areharmful to the components to be examined.1.4 UnitsThe values stated

6、in either SI units or inch-pound units are to be regarded separately as standard. Thevalues stated in each system may not be exact equivalents;therefore, each system shall be used independently of the other.Combining values from the two systems may result in non-conformance with the standard.1.5 All

7、 areas of this practice may be open to agreementbetween the cognizant engineering organization and the sup-plier, or specific direction from the cognizant engineeringorganization.1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is therespon

8、sibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 The following documents form a part of this practice tothe extent specified herein:2.2 ASTM Standards:2D95 Te

9、st Method for Water in Petroleum Products andBituminous Materials by DistillationD2512 Test Method for Compatibility of Materials withLiquid Oxygen (Impact Sensitivity Threshold and Pass-Fail Techniques)D6304 Test Method for Determination of Water in Petro-leum Products, Lubricating Oils, and Additi

10、ves by Coulo-metric Karl Fischer TitrationE165 Practice for Liquid Penetrant Examination for GeneralIndustryE543 Specification for Agencies Performing Nondestruc-tive TestingE1135 Test Method for Comparing the Brightness of Fluo-rescent PenetrantsE1316 Terminology for Nondestructive ExaminationsE229

11、7 Guide for Use of UV-A and Visible Light Sourcesand Meters used in the Liquid Penetrant and MagneticParticle Methods2.3 ASNT Standards:3ANSI/ASNT-CP-189 Standard for Qualification and Certi-fication of Nondestructive Testing PersonnelSNT-TC-1A Recommended Practice for Personnel Qualifi-cation and C

12、ertification in Nondestructive Testing2.4 Military Standards:4, 5MIL-STD-792 Identification Marking Requirements forSpecial Purpose Components1This practice is under the jurisdiction of ASTM Committee E07 on Nonde-structive Testing and is the direct responsibility of Subcommittee E07.03 on LiquidPen

13、etrant and Magnetic Particle Methods.Current edition approved Aug. 15, 2011. Published September 2011. Originallyapproved in 1991. Last previous edition approved in 2005 as E1417 051. DOI:10.1520/E1417_E1417M-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Cus

14、tomer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available fromAmerican Society for Nondestructive Testing (ASNT), P.O. Box28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http:/www.asnt.org.4Co

15、pies of specifications, standards, drawings, and publications required bymanufacturers in connection with specific acquisition functions should be obtainedfrom the contracting activity or as directed by the contracting officer.5Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Sec

16、tion D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/dodssp.daps.dla.mil.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.QPL-AMS-2644 Qualified Products List,

17、Inspection Mate-rial, PenetrantMIL-STD-45662 Calibration System Requirements2.5 ANSI/ISO/AIA Standards:6ANSI/NCSL Z540-1 General Requirement for CalibrationLaboratories and Measuring Test EquipmentISO 10012 Measurement Management SystemsRequirements for Measuring Measurement Process andMeasuring Equ

18、ipmentNAS 410 Certification and Qualification of NondestructiveTest Personnel2.6 SAE Standard:7AMS 2644 Inspection Material, PenetrantAMS 2175A Castings, Classification and Inspection of2.7 DoD ContractsUnless otherwise specified, the issuesof the documents that are DoD adopted are those listed in t

19、heissue of the DoDISS (Department of Defense Index of Speci-fications and Standards) cited in the solicitation.2.8 Order of PrecedenceIn the event of conflict betweenthe text of this practice and the references cited herein, the textof this practice takes precedence.3. Terminology3.1 Definitions:3.1

20、.1 The terminology relating to liquid penetrant examina-tion that appears in Terminology E1316 shall apply to the termsused in this practice.3.2 Definitions of Terms Specific to This Standard:3.2.1 aerospaceany component that will be installed on asystem that flies.3.2.2 cognizant engineering organi

21、zation (CEO)Reference Terminology Standard E1316.3.2.3 componentthe part(s) or element(s) of a systemdescribed, assembled, or processed to the extent specified bythe drawing.3.2.4 final examinationthe final examination performedfor the acceptance of the item.Any change to the items surfacesuch as ma

22、chining, grinding, welding, heat treatment, oretching by subsequent manufacturing operation, may renderthe previous examination invalid, requiring reexamination ofall affected surfaces, unless otherwise approved in the contract.3.2.5 in-processthat which occurs during manufacturingbefore a component

23、 is in final form.3.2.6 in-servicerefers to components that are in use orstorage for their intended function.3.2.7 linear indicationpenetrant indications with at least athree to one length to width ratio.3.2.8 reprocessrepeat, after cleaning, the application andappropriate processing of penetrant, e

24、mulsifier (as required),and developer (as required).3.2.9 rounded indicationpenetrant indication whoselength to width ratio is less than three-to-one.3.2.10 supplierthe organization contracted to supply thematerial, parts, or assembly.3.2.11 turbine engine critical componentsany componenton turbine

25、engine designated by the manufacturer as “critical.”4. Significance and Use4.1 This practice establishes the basic parameters for con-trolling the application of the liquid penetrant method. Thispractice is written so it can be specified on the engineeringdrawing, specification, or contract. It is n

26、ot a detailed how-toprocedure to be used by the inspector and, therefore, must besupplemented by a detailed procedure that conforms to therequirements of this practice. Specification E165 containsinformation to help develop detailed requirements.5. Classification5.1 Penetrant examination processes a

27、nd materials are clas-sified in accordance with the material classification containedin AMS 2644. Penetrant systems covered by this practice shallbe of the following types, methods, and sensitivity levels:5.1.1 Type:5.1.1.1 Type IFluorescent dye.5.1.1.2 Type IIVisible dye.5.1.2 Method:5.1.2.1 Method

28、 AWater washable.5.1.2.2 Method BPost-emulsifiable, lipophilic.5.1.2.3 Method CSolvent-removable.5.1.2.4 Method DPost-emulsifiable, hydrophilic.5.1.3 Sensitivity(These levels apply to Type I penetrantsystems only. Type II penetrant systems have only a singlesensitivity and it is not represented by a

29、ny of the levels listedas follows):5.1.3.1 Sensitivity Level12 Very low.5.1.3.2 Sensitivity Level 1Low.5.1.3.3 Sensitivity Level 2Medium.5.1.3.4 Sensitivity Level 3High.5.1.3.5 Sensitivity Level 4Ultrahigh.5.2 Developers shall be of the following forms:5.2.1 Form aDry powder.5.2.2 Form bWater-solubl

30、e.5.2.3 Form cWater-suspendable.5.2.4 Form dNonaqueous for Type I fluorescent pen-etrant.5.2.5 Form eNonaqueous for Type II visible dye.5.2.6 Form fSpecific application.5.3 Solvent removers shall be of the following classes:5.3.1 Class 1Halogenated.5.3.2 Class 2Nonhalogenated.5.3.3 Class 3Specific a

31、pplication.6. General Practices6.1 Responsibility for ExaminationUnless otherwisespecified in the contract or purchase order, the cognizantengineering organization is responsible for the performance ofall examination requirements as specified herein. The cogni-zant engineering organization may speci

32、fy more stringentrequirements than the minimum specified in this practice whennecessary to ensure that a component meets its functional and6Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.7Available from SAE International

33、(SAE), 400 Commonwealth Dr., Warrendale,PA 15096-0001, http:/www.sae.org.E1417/E1417M 112reliability requirements. Except as otherwise specified, thesupplier may utilize his own facilities or any other facilitiessuitable for the performance of the examination requirementsspecified herein. The purcha

34、ser reserves the right to performany of the examinations set forth in this practice where suchexaminations are deemed necessary to ensure that supplies andservices conform to prescribed requirements.6.2 SpecifyingWhen examination is required in accor-dance with this practice the orders, contracts, o

35、r other appro-priate documents shall specify the criteria by which theacceptability of components is to be evaluated. Engineeringdrawings or other applicable documents shall indicate theacceptance criteria for the entire component; zoning may beused. Examination on a sampling basis shall not be allo

36、wedunless specifically permitted by the contract.6.3 Personnel QualificationPersonnel performing exami-nations to this practice shall be qualified and certified inaccordance with ASNT Personnel Qualification SNT-TC-1A,ANSI/ASNT-CP-189 or NAS 410 for military purposes, or asspecified in the contract

37、or purchase order.6.4 Agency QualificationThe agency performing thispractice may be evaluated in accordance with SpecificationE543.6.5 Materials:6.5.1 Qualified MaterialsOnly materials listed or ap-proved for listing on QPL-AMS-2644 (reference AMS 2644)shall be utilized for penetrant examination. Ma

38、terials notconforming to the requirements of AMS 2644 may be usedonly when a waiver is obtained from the cognizant engineeringorganization.6.5.2 Liquid Oxygen (LOX) Compatible MaterialsPenetrant materials tested in accordance with Test MethodD2512 and passing at 70 ftlbf 95 J or higher, shall be use

39、d onLOX wetted surfaces that cannot be thoroughly post-cleaned.Use of these materials shall be in accordance with the materialsupplier instructions and shall require approval of the cogni-zant engineering organization when such materials do not meetthe requirements of AMS 2644.6.6 Equipment and Faci

40、litiesProcessing equipment usedin the penetrant examination process shall be constructed andarranged to permit a uniform and controlled operation. Theequipment shall meet all applicable national and local safetyrequirements as well as the requirements specified herein.6.6.1 Viewing AreasAreas where

41、parts are reviewed shallbe kept clean at all times. For visible dye examination, Type II,the lighting system shall provide at least 100 fc (1076 lx) ofvisible light when measured at the examination surface. Forstationary fluorescent dye examination, Type I, the ambientvisible light background shall

42、not exceed 2 fc (21.5 lx) at theexamination surface. The black lights shall provide a minimumof 1000 W/cm2at the examination surface. Black lights shallmeet the requirements of 7.8.4.1. Viewing areas for portablefluorescent dye examination shall utilize dark canvas, photog-raphers black cloth, or ot

43、her methods to reduce the visiblelight background to the lowest possible level during examina-tion and black light intensity shall meet the above require-ments.6.6.1.1 Where lamps are physically too large to directlyilluminate the examination surface, special lighting, such asUV pencil lights, or UV

44、 light guides, or remote visualexamination equipment shall be used. When using a borescope,the image viewed must have sufficient resolution to effectivelyevaluate the indication. Light intensity shall be measured at theexpected working distance and shall be a minimum 1000W/cm2.6.6.2 Drying OvenWhen

45、components are oven dried, thedryer must be a forced-air recirculating type. In automatedsystems, where parts are dried by radiant heat and forced air,the travel speed of the system shall be such as to precludeoverdrying of parts. The forced air does not have to berecirculating but must preclude con

46、tamination of the parts. Thetemperature shall be controlled with a calibrated device ca-pable of maintaining the oven temperature at 615F (9.44C)of the temperature for which it is set. The oven shall not exceed160F (71C). The temperature indicator shall be accurate to610F (12.22C) of the actual oven

47、 temperature.6.7 Written ProceduresAll liquid penetrant examinationprocedures are similar for many components, a master writtenprocedure may be utilized that covers the details common to avariety of components. All written procedures, including tech-nique sheets for specific parts shall be approved

48、by anindividual who is a qualified and certified Level III forpenetrant examination in accordance with the requirements of6.3. As a minimum, the following information is requiredeither in individual procedures, specific technique sheets, or amaster procedure, or a combination thereof:6.7.1 Details o

49、f the precleaning and etching process, includ-ing the materials used and specification or other documentcontrolling the examination process, the drying parameters andthe processing times. If these operations are performed byother than examination personnel, details concerning the op-erations may be specified in other documents but must bereferenced in the procedure(s). Reference Test Method E165for detailed cleaning methods and instructions.6.7.2 Classification of the penetrant examination materialsrequired in acco