ASTM C547-2011e1 Standard Specification for Mineral Fiber Pipe Insulation 《矿物纤维管绝缘的标准规格》.pdf

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1、Designation: C547 111Standard Specification forMineral Fiber Pipe Insulation1This standard is issued under the fixed designation C547; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parenthes

2、es indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1NOTETable 1 was editorially corrected in January 2012.1. Scope1.1 This specification

3、 covers mineral fiber insulation pro-duced to form hollow cylinders for standard pipe and tubingsizes. The mineral fiber pipe insulation may be molded orprecision v-grooved, with one or more walls split longitudi-nally for use on pipe temperatures up to 1400F (760C).1.2 For satisfactory performance,

4、 properly installed protec-tive vapor retarders or barriers should be used on sub-ambienttemperature applications to reduce movement of moisturethrough or around the insulation to the colder surface. Failureto use a vapor barrier can lead to insulation and systemdamage. Refer to Practice C921 to aid

5、 material selection.1.3 Flexible mineral fiber wrap products such asperpendicular-oriented fiber insulation rolls, non-precision ormanually scored block or board, or flexible boards or blanketsused as pipe insulation, are not covered by this specification.1.4 The values stated in inch-pound units ar

6、e to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.5 For Naval Sea Systems Command (NAVSEA) accep-tance, materials must also comply with Supplemental Require-ments. See Annex A1

7、of this standard.1.6 The following safety hazards caveat applies to the testmethods portion, Section 11, only: This standard does notpurport to address all of the safety concerns, if any, associatedwith its use. It is the responsibility of the user of this standardto establish appropriate safety and

8、 health practices anddetermine the applicability of regulatory limitations prior touse.2. Referenced Documents2.1 ASTM Standards:2C167 Test Methods for Thickness and Density of Blanket orBatt Thermal InsulationsC168 Terminology Relating to Thermal InsulationC177 Test Method for Steady-State Heat Flu

9、x Measure-ments and Thermal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC302 Test Method for Density and Dimensions of Pre-formed Pipe-Covering-Type Thermal InsulationC335 Test Method for Steady-State Heat Transfer Proper-ties of Pipe InsulationC356 Test Method for Linear Shrin

10、kage of PreformedHigh-Temperature Thermal Insulation Subjected to Soak-ing HeatC390 Practice for Sampling and Acceptance of ThermalInsulation LotsC411 Test Method for Hot-Surface Performance of High-Temperature Thermal InsulationC447 Practice for Estimating the Maximum Use Tempera-ture of Thermal In

11、sulationsC585 Practice for Inner and Outer Diameters of ThermalInsulation for Nominal Sizes of Pipe and TubingC612 Specification for Mineral Fiber Block and BoardThermal InsulationC795 Specification for Thermal Insulation for Use in Con-tact with Austenitic Stainless SteelC921 Practice for Determini

12、ng the Properties of JacketingMaterials for Thermal InsulationC1045 Practice for Calculating Thermal Transmission Prop-erties Under Steady-State ConditionsC1058 Practice for Selecting Temperatures for Evaluating1This specification is under the jurisdiction of ASTM Committee C16 onThermal Insulation

13、and is the direct responsibility of Subcommittee C16.20 onHomogeneous Inorganic Thermal Insulations.Current edition approved June 1, 2011. Published July 2011. Originally approvedin 1964. Last previous edition approved in 2007 as C547 071. DOI: 10.1520/C0547-11.2For referenced ASTM standards, visit

14、the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959

15、, United States.and Reporting Thermal Properties of Thermal InsulationC1104/C1104M Test Method for Determining the WaterVapor Sorption of Unfaced Mineral Fiber InsulationE84 Test Method for Surface Burning Characteristics ofBuilding Materials2.2 Other Standards:UL 723 Tests for Surface Burning of Bu

16、ilding Materials3NFPA 255 Method of Tests of Surface Burning Character-istics of Building Materials4CAN/ULC-S102 Standard Method of Test for SurfaceBurning Characteristics of Building Materials and Assem-blies53. Terminology3.1 The definitions in Terminology C168 shall apply to theterms used in this

17、 specification.3.2 Definitions of Terms Specific to This Standard:3.2.1 moldedrefers to products preformed via a moldingprocess to yield full-round cylindrical pipe insulation sections.3.2.2 precision v-grooverefers to products fabricated frommachined board via a precision cutting process. Machineds

18、egments are adhered to a backing to form a full-roundcylindrical pipe insulation section. Due to the precision of theprocess, the product has no gaps when installed.4. Classification4.1 Products covered by this specification are classifiedaccording to maximum use temperature as follows:4.1.1 Type IM

19、olded, for use to 850F (454C).Grade ARequires no heat-up scheduleGrade BHeat-up schedule is required4.1.2 Type IIMolded, for use to 1200F (650C).Grade ARequires no heat-up scheduleGrade BHeat-up schedule is required4.1.3 Type IIIPrecision v-groove, for use to 1200F(650C).Grade ARequires no heat-up s

20、cheduleGrade BHeat-up schedule is required4.1.4 Type IVMolded, for use to 1000F (538C).Grade ARequires no heat-up scheduleGrade BHeat-up schedule is required4.1.5 Type VMolded, for use to 1400F (760C)Grade ARequires no heat-up scheduleGrade BHeat-up schedule is requiredNOTE 1Warning: Grade B may not

21、 be suitable for applicationsrequiring hot installation capability at the maximum temperature indi-cated. Products having a Grade B designation are designed to be used witha heat-up schedule. Failure to use a heat-up schedule with Grade Bproducts may lead to an exothermic reaction. This is dependent

22、 onthickness and temperature. Consult the manufacturer or manufacturersliterature for special heat rate considerations.4.2 Binder decomposition at elevated temperature may be alimiting factor in certain applications. Consult the manufac-turer regarding special heat rate considerations.5. Materials a

23、nd Manufacturer5.1 Composition The mineral fiber insulation for pipesshall be manufactured from mineral substance such as rock,slag, or glass, processed from a molten state into fibrous formwith binder. Asbestos shall not be used as an ingredient orcomponent part. Some products may also contain adhe

24、sive.5.2 Jackets (Facings)The user of this specification has theoption to specify that the insulation be jacketed.NOTE 2The user is advised that the maximum use temperature offactory-applied facings and adhesives may be lower than the maximumuse temperature of the insulation. The specifier shall ens

25、ure that sufficientinsulation thickness is installed so none of these accessory items (facingsand adhesives) are exposed to temperatures above their maximum usetemperature. The products covered by this standard are predominantlyinorganic in nature. Organic facings, adhesives and binders are also use

26、din the construction of these products. The resulting composite thereforecould have increased combustibility.6. Physical Requirements6.1 The product shall conform to the following require-ments in addition to those specified in Table 1.6.2 Hot Surface Performance:6.2.1 The product shall not crack, w

27、arp, flame, or glowduring hot surface exposure. No evidence of melting or fiberdegradation shall be evident upon post test inspection.6.2.2 The insulations internal temperature rise (exotherm)shall not exceed the pipe temperature by more than 200F(111C).6.3 Non-fibrous (Shot) Content:6.3.1 The non-f

28、ibrous content of a rock- or slag-basedproduct shall not exceed 25 % by weight.6.4 For Naval Sea Systems Command (NAVSEA) accep-tance, materials must also comply with Supplemental Require-ments. See Annex A1 of this standard.7. Standard Shapes, Sizes, and Dimensions7.1 The basic shape of mineral fib

29、er pipe insulation forms aright annular cylinder, which is radially slit on at least one sideof the cylinder axis. It is furnished in sections or segmentsdesigned to fit standard sizes of pipe and tubing.7.2 Typical available thicknesses range from nominal12-in.(13 mm) to nominal 6-in. (152 mm), sin

30、gle or double layer, in12-in. increments for most pipe and tubing sizes.7.3 Individual dimensions for inner diameter and wallthickness shall conform to Practice C585.7.4 Standard section or segment length shall be 3 ft (0.91m)or as agreed upon between the buyer and seller.8. Dimensional Tolerances8.

31、1 Length equals 618-in. (3 mm).8.2 When installed on a nominal pipe or tubing size asdefined in Practice C585, the insulation shall fit snugly andhave tight longitudinal and circumferential joints.8.3 The inner and outer bore of the insulation shall beconcentric to the outer surface. The deviation f

32、rom concentric-ity shall not exceed316 in. (5 mm).3Available from Underwriters Laboratories (UL), 2600 N.W. Lake Rd., Camas,WA 98607-8542, http:/.4Available from National Fire Protection Association (NFPA), 1 BatterymarchPark, Quincy, MA 02169-7471, http:/www.nfpa.org.5Available from Underwriters La

33、boratories of Canada, 7 Crouse Road, Scarbor-ough, Ontario MIR3A9.C547 11129. Workmanship9.1 The insulation shall not have defects that will adverselyaffect installation or service quality.10. Sampling10.1 When specified in the purchase order or contract,sampling and acceptance shall be in accordanc

34、e with PracticeC390.11. Test Methods11.1 The properties in this specification shall be determinedin accordance with the following test methods, with jacketingexcluded unless stated otherwise.11.1.1 Density and DimensionsTest Method C302.11.1.2 Linear Shrinkage Test Method C356.11.1.3 Thermal Conduct

35、ivityTest Method C335.11.1.3.1 Thermal performance shall be characterized on a3-in. NPS 3 2-in. pipe insulation size. Thermal performancemust be assessed on actual pipe insulation sections. Dataobtained on flat samples, using Test Method C177, shall not beused to state compliance with this specifica

36、tion.11.1.3.2 Practice C1058 may be used to obtain recom-mended test temperature combinations for testing purposes.11.1.3.3 As specified in C1045, the range of test conditionsmust include at least one test where the hot surface temperatureis greater than, or equal to, the hot limit of the temperatur

37、erange of desired data and at least one test where the coldsurface temperature is less than, or equal to, the cold limit ofthe temperature range desired. At least two additional testsshall be distributed somewhat evenly over the rest of thetemperature range.11.1.3.4 Final analysis of the thermal dat

38、a shall be con-ducted in accordance with C1045 to generate a thermalconductivity versus temperature relationship for the specimen.11.1.3.5 The final step of C1045 analysis is to calculate thethermal conductivity using the equations generated at a set ofmean temperatures for comparison to thespecific

39、ation.WarningWhile it is recommended that thespecification data be presented as thermal conductivity versustemperature, several existing specifications may contain meantemperature data from tests conducted at specific hot and coldsurface temperatures. In these cases, the conductivity as afunction of

40、 temperature from the C1045 analysis may providedifferent results. To insure that the data is compatible, a C680analysis, using the thermal conductivity versus temperaturerelationship from C1045 and the specific hot and cold surfacetemperatures, is required to determine the effective thermalconducti

41、vity for comparison to the specification requirements.11.1.4 Water Vapor SorptionTest Method C1104/C1104M.11.1.5 Surface Burning CharacteristicsTest Method E84.11.1.5.1 Flat specimens otherwise identical in compositionto pipe insulation shall be used. This applies to plain andfactory-jacketed produc

42、ts, with and without self-sealing longi-tudinal lap closure systems.11.1.5.2 Test Methods UL 723 or NFPA 255 may be substi-tuted for Test Method E84. These methods are largely consid-ered synonymous by most building officials.TABLE 1 Requirements of Mineral Fiber Pipe Insulation (Grades A molded; ph

43、ysicalproperties; pipe insulation; precision v-groove; thermalpropertiesC547 1114ANNEX(Mandatory Information)A1. MINERAL FIBER PIPE INSULATION COMPRESSION RESILIENCY FOR NAVSEAA1.1 ScopeA1.1.1 In addition to the requirements of this standard,additional compression resiliency testing is required for

44、NavalSea System Command (NAVSEA) acceptance.A1.2 BackgroundA1.2.1 NAVSEA engineers, builds and supports AmericasFleet of ships and combat systems. This test is only required ifNAVSEA acceptance is desired.A1.3 Test OverviewA1.3.1 Three 12-in. segments of half-round 3 by 2 in. (80by 50 mm) thick mine

45、ral fiber pipe insulation are measured forinitial thickness, then compressed 10 times to a maximum loadof 200 lbs., then re-measured for thickness recovery aftercompression.A1.4 ApparatusA1.4.1 Universal testing machine,A1.4.2 Pin gauge as specified in Test Methods C167,A1.4.3 Steel rule graduated i

46、n132 in. (1 mm),A1.4.4 A 12 in. (305 mm) length of schedule 40, 3-in. (80mm) nominal pipe size (NPS),A1.4.5 A 12 in. (305 mm) length of channel or I-beam forsupporting the 3-in. pipe,A1.4.6 A sample of 3-in. x 2-in. (80 mm by 50 mm) thickmineral fiber pipe insulation, andA1.4.7 A 12-in. (305 mm) sad

47、dle conforming to the outsidediameter of the insulation.A1.5 Sample PreparationA1.5.1 Three 12-in. (305 mm) long, half-round segments of332-in. (80 mm by 50 mm) mineral fiber pipe insulation arecut from a full-round section.A1.6 Thickness DeterminationA1.6.1 Ahalf-round 12-in. (305 mm) length of 3 3

48、 2-in. (80by 50 mm) pipe insulation is placed on a 3-in. (80 mm) NPSpipe and measured for thickness using the pin gauge and steelrule. The measurements are in the center of the insulationlength and 3-in. (75 mm) from each end. These values arerecorded as the initial thickness. The measurement points

49、 aremarked as the re-measurement points after compression. SeeFig. A1.1.A1.7 Compression SaddleA1.7.1 The sheet metal comprising the radius of the saddleshall be132 in. (13 gauge) (2 mm) or greater. See Fig. A1.2.A1.7.2 An alternative to metal is to use a half round of 8-in.nominal (280 mm) Schedule 80 PVC piping which has anaverage inside diameter of 7.565 in. (192 mm).A1.7.3 The wooden portion shall be mechanically fastenedto the radial portion with wood screws.A1.8 Compression Resiliency TestA1.8.1 The half rou