ASTM B953-2013 Standard Practice for Sampling Magnesium and Magnesium Alloys for Spectrochemical Analysis《光谱化学分析用镁和镁合金取样的标准操作规程》.pdf

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1、Designation: B953 13Standard Practice forSampling Magnesium and Magnesium Alloys forSpectrochemical Analysis1This standard is issued under the fixed designation B953; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last

2、 revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This practice describes the sampling of magnesium andmagnesium-base alloys to obtain a chill-cast sample suitablefor quan

3、titative atomic emission spectrochemical analysis. Thedisk in the region to be excited is representative of the melt andgives a repeatability of results that approach that of thereference materials used.1.2 This practice describes the procedure for representativesampling of molten metal.1.3 The valu

4、es stated in SI units are to be regarded as thestandard. The values given in parentheses are for informationonly.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate sa

5、fety and health practices and determine the applica-bility of regulatory limitations prior to use. Specific precau-tionary statements are given in 5.1.2. Referenced Documents2.1 ASTM Standards:2B954 Test Method for Analysis of Magnesium and Magne-sium Alloys by Atomic Emission SpectrometryB881 Termi

6、nology Relating to Aluminum- and Magnesium-Alloy ProductsE135 Terminology Relating to Analytical Chemistry forMetals, Ores, and Related MaterialsE1257 Guide for Evaluating Grinding Materials Used forSurface Preparation in Spectrochemical Analysis3. Summary of Practice3.1 Molten metal representative

7、of the furnace melt ispoured directly into a specified mold (described in 5.2.1)toproduce a chill-cast disk. The disk is machined to a specificdepth that represents the average melt composition and pro-duces an acceptable surface for excitation.3.2 Fabricated, cast, or wrought products may be excite

8、ddirectly without remelting; however, accuracy of results maysuffer in highly alloyed samples due to the potential forelemental segregation.4. Significance and Use4.1 This practice, used in conjunction with the followingquantitative atomic emission spectrochemical test method,B954, is suitable for u

9、se in manufacturing control, material orproduct acceptance, certification, and research and develop-ment.5. Apparatus5.1 Ladle, capable of holding a minimum of 400 g (7.7 oz)of molten metal, with a handle of sufficient length to reach intoa furnace, trough, or crucible sufficiently deep to obtain as

10、ample representative of the melt being cast. The ladle may belightly coated with a tightly adhering ladle wash that will notcontaminate the sample. Boron nitride can be applied atelevated temperatures to form a tenacious coating. WarningTrace moisture in the coating or on the tool may causedangerous

11、 spattering. Preheat all sampling tools and moldsprior to use.5.2 Sample Molds, capable of producing homogeneouschill-cast disks having smooth surfaces, free of surface pocketsand porosity. These castings should have a spectrochemicalresponse similar to the reference materials used in preparingthe a

12、nalytical curves and must have a repeatability fromexcitation-to-excitation of no more than 2% relative on majoralloying elements. They must be representative of the melt inthe region excited. Several types of molds have been foundacceptable:5.2.1 Type A, open cavity mold, is shown in Fig. 1. Theadv

13、antage of this mold is its simple design and ability toproduce a sample disk that can be excited around the entireannular area. Mold dimensions can be modified to produce adisk size ranging from approximately 44 to 64 mm (1.75 to 2.5in.) in diameter by 10 to 15 mm (0.4 to 0.6 in.) in thickness. Acir

14、cular central recess 10 to 20 mm (0.4 to 0.8 in.) in diameter1These practices are under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and are the direct responsibility of Subcommittee B07.04 onMagnesium Alloy Cast and Wrought Products.Current edition approved May 1, 2013. Publishe

15、d June 2013. Originallyapproved in 2007. Last previous edition approved in 2007 as B953 07. DOI:10.1520/B0953-13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the

16、 standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1on one side of the disk (analytical side) facilitates machining oftha

17、t side in preparation for excitation. It also promotes a moreuniform freezing of the raised peripheral area. The moldmaterial should be mild steel and should weigh approximately2 to 3 kg (4.5 to 6.5 lb).5.2.2 Type B, center pour mold, is shown in Fig. 2. Theadvantage of this mold is that the sample

18、obtained may beexcited around the entire annular area. This mold produces ahorizontally cast disk with the sprue over the center on thebackside. The mold dimensions are such as to produce a diskapproximately 64 mm (2.5 in.) in diameter by 13 mm (0.5 in.)in thickness. A circular central recess 10 to

19、13 mm (0.4 to 0.5in.) in diameter on one side of the disk (analytical side)facilitates machining of that side in preparation for excitation.It also promotes more uniform freezing of the raised peripheralarea, but the corresponding raised portion of the mold must notbe so large as to restrict the thr

20、oat for the sprue. A slight taper,1 to 2, on the hinged portion of the mold facilitates openingwhen a disk has been cast. The mold material should be mildsteel and should weigh approximately 3.5 to 4.5 kg (8 to 10 lb).5.2.3 Type U, U-Block mold, is shown in Fig. 3. This sidegated block mold produces

21、 a cylindrical block sample ofapproximately 40 mm (1.6 in.) in diameter by 60 mm (2.4 in.)high. The mold is placed on top of a massive 150 mm (5.9 in.)diameter by 50 mm (2.0 in.) thick copper chill plate with aknurled working surface. The mold material is mild steel. Thedownsprue directionally choke

22、d side gate promotes a con-trolled fill. The strong directional solidification provided by thechill plate produces a spectrochemically homogenous samplefor at least the first third and usually up to two thirds of thelength of the U-block sample from chill the cast face (Note 1).NOTE 1To improve the

23、performance and durability of the moldsdescribed above, prepare the surface of the mold cavity to minimize theformation of gas pockets on the surface of the castings and to resist rustingof the mold cavity surface. To do this, blast the inner surface with a sharpgrit that cuts rather than peens. The

24、 resulting finely roughened face isessential for obtaining a smooth and uniform surface on the cast disk.Next, degrease the mold, place in a cold furnace, and raise the temperatureto 400C (752F).At this temperature and throughout the remainder of theFIG. 1 Type A Mold Open Cavity Mold and SampleFIG.

25、 2 Type B Mold Center Pour Mold and SampleFIG. 3 Type U Mold U-Block Mold and SampleB953 132heating cycle, introduce steam into the furnace. Raise the temperature to540C (1004F) and maintain for 4 h. The resulting black oxide coating istenacious and of a dull black appearance.5.2.4 Other Types of Mo

26、ldsOther molds of different types,materials, and dimensions may be substituted provided that theuniformity of the samples so obtained is comparable to theuniformity of samples obtained from the Type A, B, or Umolds, and furthermore that such samples have a spectro-chemical response similar to the re

27、ference materials used forpreparing the analytical curve.5.3 Lathe, capable of machining a smooth, flat surface onthe reference materials and samples. A milling machine mayalso be used.5.4 Tool Bits ,Either alloy steel, carbide-tipped, or carbideinsert tool bits are recommended. The best shaped of t

28、oolvaries with the type and speed of the lathe, but in general, softmetals require less top and side rake than steel.5.5 Metallographic Polisher/Grinder, A metallographicpolisher/grinder may also be used to prepare the sample surfaceprovided care has been taken in selecting a non-contaminatingabrasi

29、ve compound. Metallographic grade wet/dry silicon car-bide discs of 120 grit or higher will produce a good samplesurface with essentially no silicon carryover to the sample.This must be verified by making a comparison between freshlyprepared surfaces on a polisher/grinder and that of a lathe ormilli

30、ng machine. Reference Guide E1257 for a description ofcontamination issues with various abrasive compounds.6. Preparation of Samples6.1 Molten Metal:6.1.1 Chill-Cast Disk by Molds A, B, or U:6.1.1.1 When a furnace or crucible of molten metal is to besampled, the temperature must be well above the po

31、int atwhich any solid phase could be present. Using the ladle or aseparate skimming tool, optionally coated with a dry, tightlyadhering mold wash (described in 5.1) and free of anyremaining previous metal, push any dross away from thesampling area. Next, dip the ladle sideways into the clear areawel

32、l below the surface and stir momentarily. Then turn theladle upright, and quickly withdraw. Two things are thusaccomplished, namely, heating the ladle prevents metal freez-ing on the wall and obtaining metal well beneath the surfaceminimizes the risk of inclusion of small particles of oxide.6.1.1.2

33、Unless the mold is already hot, cast a preliminarydisk into the clean mold in order to preheat it and discard thisdisk. Remove excess metal from the ladle, dip into the moltenmetal as before, and fill the mold with an even rate of pour thatallows the escape of air from the mold. Do not dump the meta

34、linto the mold. Avoid overfilling the sprue, if applicable,otherwise the mold may be difficult to open.Allow the metal tofreeze quietly without jarring. The surface of the disk must befree of any shrinkage, inclusions, cracks, or roughness.6.1.1.3 For samples obtained from the Type A mold, using ala

35、the or milling machine remove a 2- to 3-mm (0.1- to 0.15-in.)layer from the mold-chilled surface of the sample to eliminatethe oxidized and contaminated area. For samples obtained fromthe Type B mold, cut off the sprue from the back of the sampleand using a lathe or milling machine remove a 2- to 3-

36、mm (0.1-to 0.15-in.) layer from the mold-chilled surface of the sampleto eliminate the oxidized and contaminated area. For samplesobtained from the Type U mold, cut off the side gate from thesample and using a lathe or milling machine remove a 5-mm(0.2-in.) layer from the mold-chilled surface of the

37、 sample toeliminate the oxidized and contaminated area. This cut depthwill be deep enough to eliminate contamination pick up fromthe mold surface while remaining within the most rapidlycrystallized region of the disk. The final cut on each of thesample types should be a fine cut of approximately 0.2

38、 mm(0.01 in.) in depth. The machined surface must be smooth andfree of scuffs, pits, or inclusions. The ideal surface is neitherpolished nor visibly grooved but should be a surface showingvery fine tool marks or a standard machine finish. A surfacemuch finer or much coarser may result in an apparent

39、 analyticaldifference. Furthermore, it is important that both sample andreference material have the same machine finish. Note thatTypes A, B, and U disks may be excited around the entireannular area. For these disk types, the outer 5 mm (0.2 in.) tothe edge and the inner region up to approximately 1

40、2-mm(0.48-in.) radius should be avoided. The shaded zone in Fig. 4illustrates the approximate area suitable for excitation.6.1.2 Other Accepted MoldsIf molds other than Types A,B or U are used, the same instructions given in 6.1 wouldapply. In addition, since a mold of different dimensions mayresult

41、 in a different freezing pattern, each new type of moldmust be evaluated in order to ascertain the proper depth ofmachining to represent the true composition of the melt.6.2 Fabricated and Cast Products:6.2.1 Direct Excitation Without Casting a SampleWhenthe sample preparation procedures described i

42、n 6.1 cannot befollowed, for example, where the samples are sheet, plate,extrusions, or cast parts, usually only approximate analyses canbe made. For best results the sample must be (1) sufficientlymassive to prevent undue heating, (2) allow machining toprovide a clean, flat surface which creates a

43、seal between thespecimen and the spark stand, and (3) reference materials of asimilar metallurgical condition (spectrochemical response) andchemical composition must be available. On sheet and platesamples, machine off approximately 0.8 mm (0.03 in.) or onefourth of the sample thickness, whichever i

44、s the smaller. Onother products, machine a flat surface approximately 1.5 mm(0.06 in.) below the original surface. Choose the depth,location, and number of areas to be analyzed to provide arepresentative analysis of the product. Thin, flat material mayalso be bonded by means of a heat and electrical

45、ly conductingepoxy-type adhesive to a more massive section to provide aheat sink.FIG. 4 Disk Excitation Area is ShadedB953 1337. Keywords7.1 alloys; analysis; magnesium; sampling; spectrochemicalSUMMARY OF CHANGESCommittee B07 has identified the location of selected changes to this standard since th

46、e last issue (B95307)that may impact the use of this standard. (Approved May 1, 2013.)(1) Added reference to Terminology B881, “TerminologyRelating to Aluminum and Magnesium Alloy Products” andTerminology E135, “Terminology Relating to AnalyticalChemistry for Metals, Ores, and Related Materials.”(2)

47、 Deleted withdrawn Practice E401, “Standard Practice forBonding Thin Spectrochemical Samples and Standards to aGreater Mass of Material (Withdrawn 1995).ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. U

48、sers of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed eve

49、ry five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive