ASME 14414-2015 Pump system energy assessment《泵系统能量评估》.pdf

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1、 ISO/ASME 2015Pump system energy assessmentvaluation nergtique des systmes de pompageINTERNATIONAL STANDARDFirst edition2015-04-01Reference numberISO/ASME 14414:2015(E)ISO/ASME 14414ISO/ASME 14414:2015(E)ii ISO/ASME 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO/ASME 2015All rights reserve

2、d. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO a

3、t the address below or ISOs member body in the country of the requester.ISO copyright office ASMECase postale 56 CH-1211 Geneva 20 Two Park Avenue New York, NY 10016-5990 USATel. + 41 22 749 01 11 Tel. 800-843-2763Fax + 41 22 749 09 47 Fax 973-882-1717E-mail copyrightiso.org E-mail CustomerCareasme.

4、orgWeb www.iso.org Web www.asme.orgPublished in SwitzerlandISO/ASME 14414:2015(E)Foreword vIntroduction vi1 Scope . 72 Normative references 73 Terms and definitions . 84 Identification of the assessment team, authority and functions 84.1 Identification of assessment team functions 84.2 Assessment te

5、am structure, leadership and competency .94.3 Facility management support 94.4 Communications 94.5 Access to facilities, personnel and information 94.6 Assessment objectives, scope and boundaries .104.7 Action plan . 104.7.1 General. 104.7.2 Assessment scheduling .114.8 Initial Data Collection and E

6、valuation . 114.8.1 General. 114.8.2 Initial facility specialist interviews . 114.8.3 Energy project history .114.8.4 Energy cost 114.8.5 Initial system data .124.9 Objective check 125 Conducting the Assessment .125.1 Assessment Levels 125.1.1 General. 125.1.2 Level 1 assessments .135.1.3 Level 2 as

7、sessments .145.1.4 Level 3 Assessments 145.2 Walk Through 155.3 Understanding system functional requirements 165.4 Determining system boundaries and system energy demand .165.5 Information needed to assess the efficiency of a pumping system 165.5.1 General.165.5.2 Electrical motor/drive information

8、165.5.3 Pump information 175.5.4 Liquid properties information 185.5.5 Detailed system data .185.5.6 Measured data .195.6 Data collection 195.6.1 System information 195.6.2 Measurement of pump and motor operating data 205.6.3 Pressure 205.6.4 Flow 205.6.5 Input power . 205.7 Cross validation . 215.8

9、 Wrap-up meeting and presentation of initial findings and recommendations 216 Reporting and documentation 216.1 Final assessment report . 216.2 Data for third party review 216.3 Review of final report by assessment team members .22Annex A (normative) Report Contents 23 ISO/ASME 2015 All rights reser

10、ved iiiContents PageISO/ASME 14414:2015(E)Annex B (informative) Recommendations on efficient system operation and energy reduction - Examples 27Annex C (informative) Expertise, experience and competencies 45Annex D (informative) Recommended guidelines for analysis software 48Annex E (informative) Ex

11、ample of prescreening worksheet 50Annex F (informative) Specific Energy 51Annex G (informative) Pumping system parasitic power 55Annex H (informative) Example of pumping system efficiency indicator 58Bibliography .61iv ISO/ASME 2015 All rights reservedForewordISO (the International Organization for

12、Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the r

13、ight to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedur

14、es used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial r

15、ules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified

16、 during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meani

17、ng of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT), see the following URL: Foreword - Supplementary informationISO/ASME 14414 was prepared by ISO/TC 115, Pumps, in colla

18、boration with ASME EA Standards Committee Industrial System Energy Assessment.ASME is the registered trademark of The American Society of Mechanical Engineers.This standard was developed under procedures accredited as meeting the criteria for American National Standards. The Standards Committee that

19、 approved the standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate. The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academi

20、a, regulatory agencies, and the public-at-large.ASME does not “approve”, “rate”, or “endorse” any item, construction, proprietary device, or activity. ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, a

21、nd does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assumes any such liability. Users of a standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of suc

22、h rights, is entirely their own responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this standard.ASME accepts responsibility for only those interpretations of designated documents is

23、sued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals. ASME will not issue written interpretations of this edition of this standard.ISO/ASME 14414 was approved as an American National Standard by the American National Sta

24、ndards Institute on 2015-02-06.ISO/ASME 14414:2015(E) ISO/ASME 2015 All rights reserved vIntroductionPumping systems account for a significant portion of a facilitys energy consumption in many industries. In the majority of pumping systems the energy added to the working liquid by the pump is much g

25、reater than is required by the process. The excess energy added to the system (e.g. due to throttled control valve) increases heat, noise and vibration but also can bring the systems maintenance costs. The addition of excessive energy to the system often results in over-sizing piping system componen

26、ts such as pumps, process components, and control valves, resulting in an increase in capital costs.This International Standard provides a method to assess pump systems, to identify and quantify pump system energy consumption reduction opportunities and reliability improvement opportunities. It give

27、s a common definition for what constitutes an assessment for both users and providers of assessment services. Its objective is to provide clarity for these types of services which have been variously described as energy assessments, energy audits, energy surveys and energy studies.In all cases, syst

28、ems (energy-using logical groups of equipment organized to perform a specific function) are analysed through various techniques such as measurement, resulting in identification, documentation and prioritization of energy performance improvement opportunities.When contracting for assessment services,

29、 facility personnel may use this International Standard to define and communicate their desired scope of assessment activity to third party contractors or consultants.This International Standard is expected to contribute to decreased energy consumption and consequently to decreased carbon footprint.

30、This International Standard includes the required assessment report content in Annex A. It gives examples of efficient system operation and energy reduction opportunities in Annex B, information on competencies and experiences welcomed to perform audit in Annex C, guidelines for analysis software in

31、 Annex D, a typical example of pre-screening worksheet in Annex E, information on specific energy in Annex F, information on the concept of parasitic power in Annex G and examples of pumping system efficiency indicator in Annex H.This International Standard is developed within the framework of ISO 5

32、0001, ISO 50002 and ISO 50003.ISO/ASME 14414:2015(E)vi ISO/ASME 2015 All rights reservedPump system energy assessment1 ScopeThis International Standard sets the requirements for conducting and reporting the results of a pumping system energy assessment (hereafter referenced as “assessment”) that con

33、siders the entire pumping system, from energy inputs to the work performed as the result of these inputs.The objective of a pumping system energy assessment is to determine the current energy consumption of an existing system and identify ways to improve system efficiency.These requirements consist

34、of organizing and conducting an assessment, analysing the data from the assessment, and reporting and documenting assessment findings.This International Standard is designed to be applied, to open and closed loop pumping systems typically used at industrial, institutional, commercial, and municipal

35、facilities, when requested.This International Standard is focused on assessing electrically-driven pumping systems, which are dominant in most facilities, but is applicable with other types of drivers, such as steam turbines and engines, and drives such as belt.The International Standard does nota)

36、specify how to design a pumping system,b) give detailed qualifications and expertise required of the person using the International Standard although provides a list of body of knowledge in Annex C,c) address the training or certification of persons,d) specify how to implement the recommendations de

37、veloped during the assessment, but does include requirements for an action plan,e) specify how to measure and validate the energy savings that result from implementing assessment recommendations,f) specify how to make measurements and how to calibrate test equipment used during the assessment,g) spe

38、cify how to estimate the implementation cost or conduct financial analysis for recommendations developed during the assessment,h) specify specific steps required for safe operation of equipment during the assessment. The facility personnel in charge of normal operation of the equipment are responsib

39、le for ensuring that it is operated safely during the data collection phase of the assessment,i) address issues of intellectual property, security, confidentiality, and safety.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indi

40、spensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.INTERNATIONAL STANDARD ISO/ASME 2015 All rights reserved 7ISO 17769-1, Liquid pumps and installation Ge neral

41、terms, definitions, quantities, letter symbols and units Part 1: Liquid pumpsISO 17769-2, Liquid pumps and installation Ge neral terms, definitions, quantities, letter symbols and units Part 2: Pumping system3 Terms and definitionsFor the purposes of this document, the terms and definitions given in

42、 ISO 17769-1 and ISO 17769-2, and the following apply.3.1system energy demandminimum amount of energy which a pumping system in a specified process requires3.2componentsindividual items of equipment within a systemEXAMPLE Pump, motor, drive, valve, heat exchanger.3.3hydraulic powerwater horsepowerpo

43、wer imparted to the liquid by the pump3.4electrical power inputpower required to support the pumping system operation3.5specific energyenergy consumed to move a certain volume of liquid through the system3.6parasitic powerpower imparted to the shaft of a pump and not used to move the fluid through t

44、he system4 Identification of the assessment team, authority and functions4.1 Identification of assessment team functionsThe assessment team composed of knowledgeable personnel shall have members that are assigned responsibility and authority to carry out the following functions: resource allocation,

45、 in order to: allocate funding and resources necessary to plan and execute the assessment, exercise final decision making authority on resources, oversee the eventual participation of non-facility personnel including contracts, scheduling, confidentiality agreements, and statement of work. coordinat

46、ion, logistics and communications, in order to: obtain necessary support from facility personnel and other individuals and organizations during the assessment,ISO/ASME 14414:2015(E)8 ISO/ASME 2015 All rights reserved participate in organizing the assessment team and coordinate access to relevant per

47、sonnel, systems, and equipment, organize, schedule activities and manage the assessment.4.2 Assessment team structure, leadership and competencyThe assessment team should comprise of personnel from cross functional backgrounds. It shall include: an assessor who has the pump system analysis competenc

48、ies as described in Annex C; the host organization representative who has overall responsibility and ownership for the assessment; experts on the processes and the function of the system; experts on the maintenance practises of the pumping system; experts who can provide the team with cost data.The

49、assessment team may be from the host organization or enhanced by using outsourced specialists particularly considering the competence of the assessorThe host organization shall appoint the assessment team leader. This person may be a host facility employee or an external assessor. In small organisations, the team leader may be the competent assessor.4.3 Facility management supportFacility management shall understand and support the purpose of the assessment.Facility management shall allow assessment team members from the fac