ARMY UFGS-33 52 43 13-2010 AVIATION FUEL PIPING《航空燃油管路》.pdf

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1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 52 43.13 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33 52 43.13AVIATION FUEL PIPING02/10PART 1 GENERAL1.1 REFERE

2、NCES1.2 ADMINISTRATIVE REQUIREMENTS1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Welding Qualifications1.4.2 Qualifications of Welders1.4.2.1 Weld Identification1.4.2.2 Defective WorkPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.1.1 Carbon Steel Piping2.1.1.1 Interior Epoxy Coated Carbon Steel Piping2.1.1.

3、2 Coat Testing2.1.2 Stainless Steel Piping2.1.3 Protective Coatings for Aboveground Piping2.1.3.1 Coating Description2.1.3.2 Mixing Epoxy-Polyamide Coatings2.1.3.3 Induction Times2.1.3.4 Epoxy-Polyamide Coating Application2.1.3.5 Equipment Cleanup2.1.4 Protective Coatings for Buried Steel Piping2.1.

4、5 Fittings2.1.5.1 General2.1.5.2 Carbon Steel Fittings2.1.5.3 Stainless Steel Fittings2.1.5.4 Isolating Gasket Kits (Insulating) for Flanges2.1.6 Bolts and Nuts2.1.7 Gaskets2.1.8 Relief and Drain System Piping2.1.9 Relief and Drain System Protective Coating2.1.10 Field Applied Protective Coatings2.1

5、.10.1 Welded Joints2.1.10.2 Tape for FittingsSECTION 33 52 43.13 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.1.11 Threaded Joints2.1.12 Welded Joints2.2 MANUAL VALVES2.2.1 Ball Valves2.2.1.1 Materials2.2.1.2 Full Port Ball (DBBV) Valves f

6、or Piggable Lines2.2.1.3 Electric Valve Actuator2.2.2 Plug (Double Block and Bleed) Valves2.2.2.1 General2.2.2.2 Valve Operation2.2.2.3 Relief Valves2.2.2.4 Bleed Valves2.2.2.5 Electric Valve Actuator2.2.3 Swing Check Valves2.2.4 Silent Check Valves2.3 RELIEF VALVES2.3.1 Valve Materials2.3.2 Sight F

7、low Indicators2.4 PIPING ACCESSORIES2.4.1 Flexible Ball Joints2.4.2 Pipe Sleeves2.4.3 Strainers2.4.3.1 Basket Type2.4.3.2 Cone Type (Temporary)2.4.4 Pipe Hangers and Supports2.4.4.1 General2.4.4.2 Adjustable Pipe Supports2.4.4.3 Low Friction Supports2.4.4.4 Concrete and Grout2.4.5 Sample Connections

8、2.4.6 Flanged Swivel Joints2.4.7 Monitoring Points2.4.8 Fuel Hose2.4.9 Pressure Fueling Nozzle2.4.10 Nozzle Adapter (SPR)2.4.11 Pigging Accessories2.4.11.1 Closure Door2.4.11.2 Signaler2.5 FLEXIBLE HOSES2.6 AUTOMATIC AIR VENT2.7 SURGE SUPPRESSOR TANK AND VALVEPART 3 EXECUTION3.1 VERIFICATION OF DIME

9、NSIONS3.2 CLEANING OF PIPING3.3 TRENCHING AND BACKFILLING3.4 PIPING LAYOUT REQUIREMENTS3.4.1 Pipe Fabrication3.4.2 Interferences and Measurements3.4.3 Space and Access3.4.4 Location3.4.5 Piping and Equipment3.4.6 Structural Support3.4.7 Grade3.4.8 Size Changes3.4.9 Direction Changes3.5 WELDING3.5.1

10、GeneralSECTION 33 52 43.13 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.5.2 Tests3.5.3 Standards of Acceptance3.5.4 Corrections and Repairs3.5.4.1 Defect Removal3.5.4.2 Methods of Defect Removal3.5.4.3 Rewelding3.5.4.4 Peening or Caulking3

11、.6 INSTALLATION3.6.1 Precautions3.6.2 Protective Coatings3.6.2.1 Application of Tape Wrapping3.6.2.2 Inspection and Testing3.6.2.3 Damage Repair3.7 INTERIOR EPOXY COATING3.8 INSTALLATION OF UNDERGROUND PIPE3.8.1 Pipe Assembly3.8.2 Warning Tapes in Earth Trenches3.8.3 Clearances3.8.4 Protective Coati

12、ng3.9 TESTING3.9.1 Pneumatic Test3.9.1.1 Pneumatic Test Procedure3.9.1.2 Hydrostatic Test3.9.2 Performance Testing3.10 PIPELINE PIGGING VERIFICATION3.10.1 Geometry Tool Reports3.10.2 Workmanship3.10.3 Pipeline Internal Inspection Operations3.10.3.1 General3.10.3.2 Preparatory Work3.10.3.3 Pig Load A

13、nd Launch3.10.3.4 Pipeline Operation During Pigging3.10.3.5 Brush and Gauging Survey3.10.3.6 Geometry Survey3.10.3.7 Pipe Wall Thickness Survey3.10.3.8 Lost Pig- End of Section Table of Contents -SECTION 33 52 43.13 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without l

14、icense from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 52 43.13 (February 2010)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 33 52 43.13AVIATION FUEL PIPING02/10*NOTE: This guide specification covers the requireme

15、nts for piping and valves for aircraft refueling systems constructed to the requirements of the DoD Type III/IV/V, and Cutn Cover Hydrant Refueling System Standards. DoD Type III systems shall conform to Standard Design 078-24-28 PRESSURIZED HYDRANT FUELING SYSTEM (TYPE III). DoD Type IV/V systems s

16、hall conform to Standard Design 078-24-29 AIRCRAFT DIRECT FUELING SYSTEM (TYPE IV) DESIGN.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and re

17、quirements not required in respective project, whether or not brackets are present.Comments and suggestion on this specification are welcome and should be directed to the technical proponent of the specification. A listing of the technical proponents, including their organization designation and tel

18、ephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by bas

19、ic designation only and listed in this paragraph by organization, designation, date, SECTION 33 52 43.13 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-and title.Use the Reference Wizards Check Reference feature when you add a RID outside of t

20、he Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose t

21、o reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to in the text by basic designation only.AMERICAN PETROLEUM INSTITUTE (API)API RP 1110 (2007) Pressure Testing of Steel Pipelin

22、es for the Transportation of Gas, Highly Volatile Liquids or Carbon DioxideAPI RP 582 (2009) Welding Guidelines for the Chemical, Oil, and Gas IndustriesAPI STD 600 (2009; Errata 2009) Steel Gate Valves-Flanged and Butt-welding Ends, Bolted BonnetsAPI STD 608 (2008) Metal Ball Valves - Flanged, Thre

23、aded, And Welding EndAPI Spec 5L (2007; Errata 2009) Specification for Line PipeAPI Spec 6D (2008; Errata 2008; Errata 2008; Errata 2009; Addendum 2009) Specification for Pipeline ValvesAPI Spec 6FA (1999; R 2006; Errata 2006; Errata 2008) Specification for Fire Test for ValvesAPI Std 1529 (2005) Av

24、iation Fueling Hose and Hose AssembliesAPI Std 594 (2004) Check Valves: Flanged, Lug, Wafer and Butt-WeldingAPI Std 607 (2005; Errata 2008) Testing of Valves: Fire Type-Testing RequirementsAMERICAN WELDING SOCIETY (AWS)AWS A2.4 (2007) Standard Symbols for Welding, Brazing and Nondestructive Examinat

25、ionSECTION 33 52 43.13 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AWS A3.0 (2001; R 2001) Standard Welding Terms and DefinitionsAWS A5.1/A5.1M (2004; Errata 2004) Specification for Carbon Steel Electrodes for Shielded Metal Arc WeldingAWS

26、A5.5/A5.5M (2006) Specification for Low-Alloy Steel Electrodes for Shielded Metal Arc WeldingAWS A5.9/A5.9M (2006; Errata 2006) Specification for Bare Stainless Steel Welding Electrodes and RodsAWS Z49.1 (2005) Safety in Welding, Cutting and Allied ProcessesASME INTERNATIONAL (ASME)ASME B1.1 (2003;

27、R 2008) Unified Inch Screw Threads (UN and UNR Thread Form)ASME B16.11 (2009) Forged Fittings, Socket-Welding and ThreadedASME B16.21 (2005) Nonmetallic Flat Gaskets for Pipe FlangesASME B16.34 (2009) Valves - Flanged, Threaded and Welding EndASME B16.5 (2009) Standard for Pipe Flanges and Flanged F

28、ittings: NPS 1/2 Through NPS 24ASME B16.9 (2007) Standard for Factory-Made Wrought Steel Buttwelding FittingsASME B18.2.1 (1996; R 2005) Square and Hex Bolts and Screws (Inch Series)ASME B18.2.2 (1987; R 2005) Standard for Square and Hex NutsASME B31.1 (2007; Addenda a-2008) Power PipingASME B31.3 (

29、2008) Process PipingASME BPVC SEC IX (2007; Addenda 2008; Addenda 2009) Boiler and Pressure Vessel Code; Section IX, Welding and Brazing QualificationsASME BPVC SEC VIII D1 (2007; Addenda 2008; Addenda 2009) Boiler and Pressure Vessel Code; Section VIII, Rules for Construction of Pressure Vessels Di

30、vision 1ASTM INTERNATIONAL (ASTM)ASTM A 105/A 105M (2009) Standard Specification for Carbon Steel Forgings for Piping ApplicationsSECTION 33 52 43.13 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ASTM A 182/A 182M (2009a) Standard Specificati

31、on for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High-Temperature ServiceASTM A 193/A 193M (2009) Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature ServiceASTM A 194/A 194M (2009) Standard Specification for Ca

32、rbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or BothASTM A 234/A 234M (2007) Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature ServiceASTM A 269 (2008) Standard Specification for Seamless and Wel

33、ded Austenitic Stainless Steel Tubing for General ServiceASTM A 312/A 312M (2009) Standard Specification for Seamless, Welded, and Heavily Worked Austenitic Stainless Steel PipesASTM A 358/A 358M (2008a) Standard Specification for Electric-Fusion-Welded Austenitic Chromium-Nickel Alloy Steel Pipe fo

34、r High-Temperature Service and General ApplicationsASTM A 403/A 403M (2009) Standard Specification for Wrought Austenitic Stainless Steel Piping FittingsASTM A 53/A 53M (2007) Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessASTM A 961/A 961M (2008a) Stan

35、dard Specification for Common Requirements for Steel Flanges, Forged Fittings, Valves, and Parts for Piping ApplicationsASTM D 229 (2009b) Rigid Sheet and Plate Materials Used for Electrical InsulationASTM E 94 (2004) Radiographic ExaminationASTM F 436 (2009) Hardened Steel WashersBRITISH STANDARDS

36、INSTITUTE (BSI)BS EN ISO 10497 (2004) Testing of Valves Fire Type-Testing RequirementsSECTION 33 52 43.13 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-INSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE C62.41 (1991; R 1995) Recomme

37、nded Practice on Surge Voltages in Low-Voltage AC Power CircuitsMANUFACTURERS STANDARDIZATION SOCIETY OF THE VALVE AND FITTINGS INDUSTRY (MSS)MSS SP-58 (2009) Pipe Hangers and Supports - Materials, Design and Manufacture, Selection, Application, and InstallationMSS SP-69 (2003) Pipe Hangers and Supp

38、orts - Selection and Application (ANSI Approved American National Standard)NATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 30 (2008; Errata 08-1) Flammable and Combustible Liquids CodeSOCIETY OF AUTOMOTIVE ENGINEERS INTERNATIONAL (SAE)SAE AS5877 (2007; Rev A) Aircraft Pressure Refueling NozzleSAE J5

39、14 (2004) Hydraulic Tube FittingsTHE SOCIETY FOR PROTECTIVE COATINGS (SSPC)SSPC SP 3 (1982; E 2004) Power Tool CleaningSSPC SP 5 (2007) White Metal Blast CleaningSSPC SP 6/NACE No.3 (2007) Commercial Blast CleaningU.S. DEPARTMENT OF DEFENSE (DOD)MIL-A-25896 (Rev E; Notices 1 Rev D) Paint, Epoxy-Poly

40、amide, General Specification forMIL-PRF-13789 (Rev E; Notice 1) Strainers, Sediment: Pipeline, Basket TypeMIL-PRF-4556 (1999; Rev F; Am 1) Coating Kit, Epoxy, for Interior of Steel Fuel TanksMIL-STD-161 (2005; Rev G) Identification Methods for Bulk Petroleum Products Systems Including Hydrocarbon Mi

41、ssile FuelsU.S. GENERAL SERVICES ADMINISTRATION (GSA)FS L-C-530 (Rev C) Coating, Pipe, Thermoplastic ResinSECTION 33 52 43.13 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-FS L-T-1512 (Rev A) Tape, Pressure Sensitive Adhesive, Pipe WrappingU.

42、S. NAVAL SEA SYSTEMS COMMAND (NAVSEA)NAVSEA T9074-AS-GIB-010/271 (1999; Notice 1) Requirements for Nondestructive Testing Methods1.2 ADMINISTRATIVE REQUIREMENTSDesign conditions shall be as specified in Section 33 52 43.11 AVIATION FUEL MECHANICAL EQUIPMENT. Submit a copy of welding qualified proced

43、ures, where the procedures will be used, and a list of names and identification symbols of qualified welders and welding operators. Submit Operation and Maintenance Manuals for the equipment items or systems listed below. Refer to Section 01 78 23.33OPERATION AND MAINTENANCE MANUALS FOR AVIATION FUE

44、L SYSTEMS for the information to be submitted for various type of equipment and systems.Manual ValvesFlexible Ball JointsSurge Suppressor Tank and ValveStrainersProtective CoatingsSample ConnectionsIsolating Gasket KitsGasketsFlexible Hoses1.3 SUBMITTALS*NOTE: Review submittal description (SD) defin

45、itions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approv

46、al. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags