ARMY MIL-W-71094-1992 WAXES COAL-BASED FOR USE IN R8150 EXPLOSIVE《R8150型炸药使用的煤蜡》.pdf

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1、- - .- NIL-W-71074 7779906 1252012 271 I INCH-POUND I MIL-W-71094 (AR) 24 June 1992 MILITARY SPECIFICATION WAXES, COAL-BASED, FOR USE IN R8150 EXPLOSIVE This specification is approved for use by the US Army Armament Munitions and Chemical Command and is available for use by all Departments and Agenc

2、ies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements and quality acceptance provisions for coal-based waxes, Type I and Type II (see 6.1.1) for the manufacture of explosive compositions. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specification

3、s, standards and handbooks. The following specifications, standards and handbooks form a part of this document to the extent specified herein. specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supple

4、ment thereto, cited in the solicitation (see 6.2) SPECIFICATIONS Unless otherwise MILITARY MIL-A-48078 - Ammunition, Standard Quality Assurance Provision, General Specification For Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving thi

5、s document, should be addressed to: Commander U.S. Army ARDEC, ATTN: CMCAR-BAC-S, Picatinny Arsenal, New Jersey 07806-5000 by using the self-addressed Standardization Document Improvement Proposal (DD Form 14263 appearing at the end of this document or by letter. AMSC NIA FSc 9160 UTION STATEMENT A,

6、 Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. MIL-W-71094 (AR) STANDARDS MILITARY MIL-STD-650 - Explosive: Sampling, Inspection and MIL-STD-1168 - Lot Numbering of Ammunition Testing. (Unle

7、ss otherwise indicated, copies of the federal and military specifications, standards and handbooks are available from the Standardization Documents Order Desk, Bldg 4D, 700 Robbins Ave., Philadelphia, PA 19111-5094) 2.2 Non-Government publications. The following documents form a part of this documen

8、t to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS are the issue of the documents cited in

9、the solicitation. AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D92 - D127 - D445 - D721 - D938 - D1321 - D3951 - Test for Flash and Fire Points by Cleveland Open Cup Test for Drop Melting Point of Petroleum Wax Test for Kinematic Viscosity of Transparent and Opaque Liquids Test for Oil Content

10、of Petroleum Waxes, Congealing Point of Petroleum Waxes, In- cluding Petrolatum Test for Needle Penetration of Petroleum Waxes Commercial Packaging (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Pennsylvania 19103.) 2 Pr

11、ovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- _. - 1 MIL-W-71094 9999906 1252014 044 W MIL-W-71094 (AR) AMERICAN OIL CHEMISTS SOCIETY (A.O.C.S.) Cc 3 - 25 - Softening Point (Application for copies should be addressed to the American Oil Chemists Soc

12、iety, P.O. Box 3489, Champaign, IL 61821.) the text of this document and the references cited herein, the text of this document shall take precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.3 Order of precedence.

13、 In the event of a conflict between 3. REQUIREMENTS 3.1 Material. The material shall be a coal-based wax meeting the following requirements: 3.1.1 Physical and chemical properties. The desensitizing wax shall conform to the limits specified for the properties listed in Table I, when determined as sp

14、ecified in the applicable subparagraphs of 4.5. For commonly known Type I and Type II coal-based waxes see 6.1.1. TABLE I Physical and chemical properties of Type I and Type II coal-based waxes Property Melting Pt. Min Deg F(deg C)Max Viscosity at 210 deg F(98 deg C) (in Centistokes (cSt) Penetratio

15、n (in units of o. lmm) 77 deg F/25 deg C Min 110 deg F/43 deg C Max Flash Pt deg F (C) Min Requirement Test Para. Type 1 Type II 174 (79) 194 (90) 174 (79) 4.4.1 194 (90) 38+/-6 25+/-5 4.4.2 2.5 10 400(204) 0.5 4.4.3 15 400(204) 4.4.4 3 Provided by IHSNot for ResaleNo reproduction or networking perm

16、itted without license from IHS-,-,-MIL-W-71094 (AR) Organic Insoluble Matter % Max 0.03 0.03 4.4.5 Alkalinity, % Max None None 4.4.6 Acidity, as Acetic Acid, % Max 0.02 0.02 4.4.7 Oil Content % WT, Max 8% 12% 4.4.8 Exudation at 160 deg F (71 deg C), % Max 3.0 Congealing pt. Max 185 Deg F(deg C) Min

17、165 Softening pt. Max 192 Deg F(deg C) Min 171 FTIR for information only 3.2 First article testina. 3.0 4.4.9 85 1 181 (83) 4.4.11 74) 165(74) 89 1 187 (86) 4.4.12 77) 172(78) 4.4.13 This specification makes provision for first article testing. Submission of first article quantity by the contractor

18、shall be as specified in the contract (see 4.2, 6.2 and 6.3). 3.3 Differential scanninq calorimetry (DSC). - DSC curve(s) shall be obtained for the qualified product sample in accordance with 4.4.10 and utilized as a standard. DSC curves for future wax purchases shall be compared and purchased again

19、st this standard, and must exhibit major peaks/characteristics as shown in the standard. 3.4 Reactivity at 100 deq C or 120 deq C. The wax reactivity values shall not exceed 1 milliliter (mi), when determined as specified in 4.4.14. This test is to be performed by a Government laboratory (see 6.4).

20、3.5 Workmanship Examination for workmanship shall be conducted on each sample selected for testing in accordance with 4.4 If any sample fails to meet any test requirement, the lot represented by the sample shall be rejected. The wax lot shall be homogeneous through the lot, and of uniform texture /c

21、olor, free from any foreign materials and contaminants, 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_ .- - _ _ - - MIL-W-73094 W 9999906 3252036 937 W MIL-W-71094 (AR) 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless ot

22、herwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities

23、suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to ensure supplies and services conform t

24、o the prescribed requirements. 4.1.1 Responsibility for compliance. All items shall meet all requirements of sections 3 and 5. The inspections set forth in this specification shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requiremen

25、ts in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract. Sampling inspection, as parts of manufacturing operations, is an acceptable practice to as

26、certain conformance to requirements, however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to accept defective material. 0 4.1.2 Classification of inspections. The following types of inspection shall be conducted on thi

27、s item: a. First Article Inspection (see 4.2) b. Quality Conformance Inspection (see 4.3) 4.2 First article inspection. 4.2.1 Submission. Prior to initiation of regular Droduction the contractor shall submit a first article samDle Consisting of 200 lbs of wax in accordance with instructiok issued by

28、 the Contracting Officer for evaluation in accordance with 4.2.2. All samples submitted shall have been produced by the contractor using the same production process, procedures, and shall be accompanied by certificates of analysis. Supplemental first article samples, or portion thereof, as directed

29、by the contracting officer, shall also be submitted in accordance with the contract provision: Instruction Regarding Submission of First Article. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-W-7IIOSY W 9999906 II252017 53 MIL-W-71094 (AR) t

30、4.2.2 Inspections to be performed. The sample will be subjected by the Government to any or all of the examinations or tests specified in 4.3 or 4.4 of this specification and any or all requirements of the applicable drawings and specifications. 4.2.3 Re-examination. Supplemental first article inspe

31、ctions shall be required by the preparing activity under any of the following conditions: (1) The manufacturer has modified the product or changed the material or processing sufficiently so that the physical and chemical properties of the product may be altered. (2) The requirements in the specifica

32、tion have been revised sufficiently to affect the character of the product. (3) When deemed necessary to determine that the product continues to meet all of the specification requirements. (4) A major change in the product has occurred (see 6.3.2). 4.2.4 Rejection. If any sample fails to comply with

33、 any of the applicable requirements, the first article quantity shall be rejected. The Government reserves the right to terminate its inspections upon any failure of a sample to comply with any of the stated requirements. 4.3 Quality conformance inspection. 4.3.1 Inspection lot formation. A lot shal

34、l consist of that quantity of desensitizing wax produced by one manufacturer, in accordance with the same specification or same specification revision under one continuous set of operating conditions. The lot size shall not exceed 70,000 lbs of material that has been subjected to the same unit chemi

35、cal or physical mixing process intended to make the final product homogeneous. Inspection lots shall comply with the lot formation provision of MIL-A-48078 and MIL-STD-1168. 4.3.2 Examination and tests See MIL-A-48078. a. Classification of Characteristics. Quality conformance examinations and tests

36、are specified in the followins Classification of Characteristics paragraphs. quality program or detailed inspection system shall provide assurance of compliance of all characteristics with the applicable drawing and specification requirements utilizing as a The cntractors 6 Provided by IHSNot for Re

37、saleNo reproduction or networking permitted without license from IHS-,-,-MIL-W-71094 (AR) minimum the conformance criteria specified. attributes samplinq inspection shall be conducted in ccordance When cited herein, with Table II below, using the inspection levels Classification of Characteristics p

38、aragraphs. Table II Attributes samplinq inspection Inspection levels stated in the Lot Size 2 to 8 9 to 15 16 to 25 26 to 50 51 to 90 91 to 150 151 to 280 281 to 500 501 to 1200 1201 to 3200 3201 to 10000 10001 to 35000 35001 to 150000 150001 to 500000 500001 and over I * * * 32 32 32 32 32 80 80 12

39、5 125 125 200 200 II 5 5 5 5 13 13 20 20 20 32 32 50 50 50 50 Numbers under inspection levels indicate sample sizes; asterisks (*) indicate one hundred percent inspection. If sample size exceeds lot size, perform one hundred percent inspection. Accept on zero and reject on one or more for all inspec

40、tion levels. b. Alternative quality conformance provisions. Unless otherwise specified herein or provided for in the contract, alternative quality conformance procedures, methods, or equipment, such as statistical process control, tool control, other types of sampling procedures, etc. may be used by

41、 the contractor when they provide as a minimum the level of quality assurance required by the provisions herein. such alternative procedures, methods, or equipment, the contractor shall describe them in a written proposal submitted to the Government for evaluation (see 6.7). When required, the contr

42、actor shall demonstrate that the effectiveness of each proposed alternative is equal to or better than the specified quality conformance provision(s) herein. to whether the contractors proposed alternative(s) provides Prior to applying In case of dispute as 7 Provided by IHSNot for ResaleNo reproduc

43、tion or networking permitted without license from IHS-,-,- - MIL-W-7L094 9999906 L2520L9 626 M .- MIL-W-71094 (AR) equivalent assurance, the provisions of this specification shall apply. All approved alternative provisions shall be specifically incorporated into the contractors quality program or in

44、spection system, as applicable. 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-c- L P .- O C r I c r b 5 cn -_I_ .- MIL-W-71094 m 9999906 1252020 348 m 3 (3 c X W 3 d L O d ti W I v) d d ddddddddd . . d d l-ldd,-ldddddme ul m m mmmmmmmmmmm m LI al

45、 ci ci 2 u a, al 2 a .?i LI O 3 LI O O a u O N - c) d al a .rl 3 w I. 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4 LL O 4 t, W I ffl _- _ . MIL-W-73094 M 9999906 3252023 284 a $ 4N Lnm m Ln H rl ai d ?I H H rl al d ?I a *rl 2 w al a ai 2 c, M

46、.rl rn O a d Q h a al M ld a $4 2 al d .rl ld ci U c, *- 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I_ - - MIL-W-7LOSY W 9999706 li252022 lili0 W MIL-W-71094 (AR) 4.3.3 Sampling for test. A representative sample of approximately 5 pounds of t

47、he wax shall be selected from each lot of coal-base wax submitted for acceptance. The sample shall be tested for the chemical and physical property requirements of Section 3 of this specification and the results recorded (see 6.2.2). Failure of the sample to meet the applicable requirements of 3.1.1

48、, the lot shall be rejected. 4.4 Methods of inspection (see 6.6). The tests in 4.4.1 through 4.4.14 shall be performed using prescribed analytical procedures for replicate determinations given in standard analytical textbooks. 4.4.1 Melting point. The melting point shall be determined in accordance

49、with ASTM Method D127. If the sample fails to meet the melting point requirement of 3.1.1, the lot shall be rejected. 4.4.2 Viscosity. The viscosity shall be determined in accordance with ASTM Method D445 using the Ubbelohde viscometer. If the sample fails to meet the viscosity requirement of 3.1.1, the lot shall be rejected. 4.4.3 Penetration. Th