ARMY MIL-PRF-53090 A-2011 BLADE MINE CLEARING.pdf

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1、 Comments, suggestions, or questions on this document should be addressed to U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000 or emailed to DAMI_STANDARDIZATIONconus.army.mil. Since contact i

2、nformation can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.daps.dla.mil. AMSC N/A FSC 2590 INCH POUND MIL-PRF-53090A 11 March 2011 SUPERSEDING MIL-B-53090(ME) 28 March 1989 PERFORMANCE SPECIFICATION BLADE, MINE CLEARING Th

3、is specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Purpose. This specification defines the mine clearing blade system (MCBS) which is mounted on the M1 series main battle tanks. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in

4、this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document

5、users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a

6、part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53090A 2 FEDERAL SPECIF

7、ICATIONS TT-C-490 - Cleaning Method and Pretreatment of Ferrous Surfaces for Organic Coatings VV-D-1078 - Damping Fluid, Silicone Base (Dimethyl Polysilamne) COMMERCIAL ITEM DESCRIPTIONS A-A-50271 - Plate, Identification DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-46176 - Brake Fluid, Silicone, Aut

8、omotive, All Weather, Operational and Preservative MIL-DTL-53022 - Primer, Epoxy Coating, Corrosion Inhibiting, Lead and Chromate Free MIL-DTL-53030 - Primer Coating, Epoxy, Water Reducible, Lead and Chromate Free MIL-DTL-53039 - Coating, Aliphatic Polyurethane, Single Component, Chemical Agent Resi

9、stant MIL-DTL-64159 - Camouflage Coating, Water Dispersible Aliphatic Polyurethane, Chemical Agent Resistant DEPARTMENT OF DEFENSE STANDARDS MIL-STD-130 - Identification Marking of U.S. Military Property MIL-STD-193 - Paint Procedures and Marking for Vehicles, Construction Equipment and Material Han

10、dling Equipment MIL-STD-209 - Slinging and Tiedown Provisions for Lifting and Tying Down Military Equipment MIL-STD-810 - Environmental Test Methods MIL-STD-882 - System Safety Program Requirements MIL-STD-889 - Dissimilar Metals MIL-STD-1472 - Human Engineering Design Criteria for Military System,

11、Equipment and Facilities DEPARTMENT OF DEFENSE HANDBOOKS MIL-HDBK-454 - General Guidelines for Electronic Equipment MIL-HDBK-1791 - Design for Internal Aerial Delivery in Fixed Wing Aircraft (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standa

12、rdization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53090A 3 2.2.2 Other Government documents, drawings, and publications. The following other Governmen

13、t documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). U.S. ARMY DRAWINGS 13228E5945 - M1 Mine Clearing Blade System (Copies of these dra

14、wings are available from DAMI_STANDARDIZATIONconus.army.mil or U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000.) 2.3 Non-Government publications. The following documents form a part of this

15、document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). AMERICAN SOCIETY FOR QUALITY ANSI/ASQ Z1.4 - Sampling Procedures and Tables for Inspection by Attributes. (Copies of these documents are avail

16、able from www.asq.org or American Society for Quality, 600 North Plankinton Avenue, Milwaukee, WI 53203.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) Boiler and Pressure Vessel Code, Section IX, Welding Qualifications (Copies of these documents can be obtained from www.asme.org or from American

17、Society of Mechanical Engineers, Three Park Avenue, New York, NY 10016-9500.) AMERICAN WELDING SOCIETY, INC. (AWS) D1.1 - Structural Welding Code, Steel D1.2 - Structural Welding Code, Aluminum (Copies of these documents are available from www.aws.org or from American Welding Society, Inc., 550 N.W.

18、 LeJeune Road, Miami, FL 33126.) ASTM INTERNATIONAL ASTM D653 - Soil and Rock, Standard Term and Symbols Relating to Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53090A 4 ASTM D2000 - Rubber Products in Automotive Applications, Classificat

19、ion Systems for ASTM D5486/5486M - Standard Specification for Pressure Sensitive Tape for Packaging, Box Closure, and Sealing (Copies of these documents can be obtained from www.astm.org or from ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959.) ASSOCIATION O

20、F AMERICAN RAILROADS (AAR) Section 6 - Rules Governing the Loading of Department of Defense Materiel on the Open Top Cars (Copies of these documents are available from www.aar.org or Association of American Railroads, 425 Third Street, SW, Suite 1000, Washington, DC 20024.) (Non-Government standards

21、 and other publications are normally available from the organizations that prepare or which distribute the documents. These documents also may be available in or through libraries or other informational services.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the even

22、t of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Description. The M1 mine cle

23、aring blade system (M1 MCBS) is an electromechanically operated plow installed on the front of the M1 series main battle tank (M1 series MBT). When in use the M1 MCBS clears the two tank track paths of anti-tank mines by moving the mines to the outside of the vehicle track. The M1 MCBS dogbone assem

24、bly will detonate tilt-rod mines in front of the M1 MBT path. Requirements for the M1 MCBS shall be in accordance with 13228E5945. 3.2 Drawings. The drawings forming a part of this specification are end product drawings. No deviations from the prescribed dimensions or tolerances are permissible with

25、out prior approval of the contracting officer, (see table I, examination schedule). Where tolerances could cumulatively result in incorrect fits, the contractor shall provide tolerances within those prescribed on the drawings to insure correct fit, assembly, and operation of the MCBS. Any data (e.g.

26、 shop drawings, layouts, slow sheets, processing procedures, etc.) prepared by the contractor or obtained from a vendor to support fabrication and manufacture of the production item shall be made available, upon request, for inspection by the contracting officer or designated representative. Provide

27、d by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53090A 5 3.3 First article. Unless otherwise specified (see 6.2), a sample shall be subjected to first article inspections (see 4.4 and 6.3). Any changes or deviations of the M1 MCBS from the approved

28、first article during production will be subject to the approval of the contracting officer. Approval of the first article will not relieve the contractor of his obligation to furnish a M1 MCBS conforming to this specification. 3.4 Qualification of component. No deviation from vendor item specified i

29、n the source control drawings is permissible without prior approval of the contracting officer or his designated representative in accordance with (IAW) procurement documentation. 3.5 Materials. Materials shall be as specified in the drawings, referenced specifications and standards. Materials shall

30、 be free of defects. All materials shall be new. Rubber products shall not be more than eight calendar quarters in age from date of cure of the rubber to date of acceptance of the M1 MCBS by the Government. All new rubber components which are under tension or which may be flexed shall be ozone resis

31、tant as specified in ASTM D2000, (see table I, examination schedule). 3.5.1 Materials deterioration prevention and control. The M1 MCBS shall be fabricated from compatible materials, inherently corrosion resistant or treated to provide protection against the various forms of corrosion and deteriorat

32、ion that may be encountered in any of the applicable operating and storage environments to which the M1 MCBS may be exposed, (see table I, examination schedule). 3.5.2 Identification of materials and finishes. The contractor shall identify the specific material, material finish or treatment for use

33、with component and subcomponent when options are given on the drawings. This information shall be made available upon request to the contracting officer or designated representative, (see table I, examination schedule). 3.5.3 Dissimilar metals. Dissimilar metals shall not be used in intimate contact

34、 with each other unless protected against galvanic corrosion. Dissimilar metals and methods of protection are defined and detailed in MIL-STD-889. 3.6 Safety. All exposed parts that are subject to high operating temperatures or that are energized electrically shall be insulated, fully enclosed, or g

35、uarded. Requirements of MIL-STD-882 shall apply (see table I, examination schedule). Guidance for safety of electronic equipment can be found in MIL-HDBK-454, guideline 1. 3.6.1 Cautions and warnings. Caution and warning markings as required in system drawings shall be clearly stenciled on M1 MCBS t

36、o ensure maximum awareness of potential hazard, (see table I, examination schedule). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53090A 6 3.7 Human factors engineering. The mounting kit shall conform to human factors engineering design cr

37、iteria as described in MIL-STD-1472. Special design emphasis shall be given, but not limited to requirements of MIL-STD-1472 for labeling, anthropometry (or physical accommodation), design for maintainer, hazards and safety, and general requirements, as applicable. 3.8 Mounting requirements. 3.8.1 M

38、ounting. The M1 MCBS shall be mounted on the M1 series MBT by four personnel in less than an hour with the assistance of a lifting device. No modifications to the M1 series tank are permitted for MCBS installation. The power cable shall be of sufficient length to permit full unrestricted opening of

39、the drivers hatch with the power cable connected to the M1 series MBT NATO receptacle and the MCBS control box, (i.e. power cable installed), (see 4.7.2.1). 3.8.1.1 Mounting of the moldboard extensions. All moldboard extensions shall be assembled in less than five minutes, (see 4.7.2.2). 3.9 Interfa

40、ce requirements. 3.9.1 Moldboards. When in the travel mode, M1 MCBS shall not restrict the full operation of the M1 series tanks main gun system in its lower depression angle, (see 4.7.2.3). 3.9.2 Main electrical harness and control box interface. When mounted, the interface between the main electri

41、cal harness and control box and the M1 series MBT shall be sealed to conform to the water fording and the Nuclear, Biological and Chemical (NBC) requirements of the M1 series MBT. The crew compartment pressure shall be maintained at 3.7 in (9.4 cm) of water, (see 4.7.2.4). 3.10 Operational requireme

42、nts. 3.10.1 Lifting and lowering mechanism. The total time required to raise both, right and left, moldboard assemblies from, the plowing to the travel position shall not exceed 20 seconds once the operator activates the electrical mechanism. The total time to drop both moldboard assemblies shall no

43、t be less than 10 seconds once the operator activates the electrical mechanism, (see 3.9.1 and 4.7.7). 3.10.2 Emergency release system. The driver shall be able to release each moldboard using the emergency release cables while inside the drivers compartment, (see 4.7.3). The force required for the

44、operator to operate the emergency release cables shall not exceed the limits of MIL-STD-1472, per 3.7 herein. 3.10.3 Emergency lifting. The total time required to raise each moldboard assembly from the plowing to travel position using the emergency lifting belts shall not exceed 25 seconds once the

45、operator starts lifting the moldboards, (see 4.7.4). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53090A 7 3.10.4 Travel lock retention. Each travel lock mechanism shall serve as a latch to hold the moldboard assemblies into the raised pos

46、ition for travel while not plowing. The travel lock shall not disengage or be adversely affected when tested in accordance with 4.7.6. 3.11 Environmental requirements. The M1 MCBS shall operate in temperature extremes of 110 F (43 C) and -5 F (-20 C). The M1 MCBS shall experience cold soak temperatu

47、re to -25 F (-32 C) when attached to the tank, (see 4.7.7). The M1 MCBS will plow on all terrain in which a tank can operate except frozen ground or extremely rocky terrain. Frozen ground is defined as soil exhibiting frost action per ASTM D653. Extremely rocky terrain is defined as soil whose compo

48、sition of rock equals or exceeds 30 percent by volume per ASTM D653. 3.12 Performance characteristics. The M1 MCBS shall: a. Have adjustable plow depths of: 8 in (20 cm); 10 in (25 cm); and 12 inches (30 cm), (see 4.7.5). b. Neutralize 90 percent of the anti-tank mines and explosive devices from the

49、 area in front of the tanks track, (see 4.7.8). (Neutralize is defined as one of the following: crush, destroy, detonate or push aside). c. Have an operational plow speed of 3-10 mph (5-16 km/hr), mainly dictated by soil conditions, (see table IV). d. Operate on uneven terrain (rolling terrain and 40 percent side slopes), (see 4.7.8). e. Be capable of clearing mines while traversing fords as well as cross-co