ARMY MIL-PRF-53013B-1999 REPAIR KIT 6-INCH HOSELINE《6英寸软管管道维修工具》.pdf

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1、MIL-PRF-53013B 9999906 20156248 712 I INCH-POUND I O1 Februarv 1999 SUPERSEDING 28 May 1992 MIL-PRF-53013B MIL-R-53 O 13A(ME) PERFORMANCE SPECIFICATION REPAIR KIT, 6-INCH HOSELINE This Specification is approved for use by al Departments and Agencies .of the Department of Defense. 1. SCOPE 1.1 Scope.

2、 This specification covers a repair kit consisting of tools and materials necessary for permanent repair to the Inland Petroleum Distribution System (IPDS) 6-inch, lightweight, collapsible hose-line. The components are contained in a fitted storage chest. 2. APPLICABLE DOCUMENTS 2.1 General. The doc

3、uments listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this l

4、ist, document users are cautioned that they must meet ail specified requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks

5、 form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 6.2). Beneficial co

6、mments (recommendations, additions, deletions) and any be of use in improving this document should be addressed to: U.S. Army Tank-automotive and Armaments Command, ATTN: AMSTA-TR-D210, Warren, MI 48397-5000 by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at the e

7、nd of this document or by letter. AMSC N/A FSC 4610 Distribution Statement A. Approved for public release, distribution is unlimited. ,I Licensed by Information Handling ServicesProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- $ MIL-PRF-530L3B b 208b

8、249 b5 D MIL-PRF-53013B r SPECIFICATIONS FEDERAL A-A-50271 - Plate, Identification. A-A-525 5 7 A-A-52598 - Fuel Oil, Diesel, for Posts, Camps and Stations. - Couplings, Clamp, Pipe; with Bolts and Synthetic-Rubber Gaskets for Grooved-End Pipe. (Unless otherwise indicated, copies of federal and mili

9、tary specifications, standards, and handbooks are available from the Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19 1 1 1-5094.) 2.3 Non-Government publications. The following document(s) form a part of this document to the extent specified herein. Unless

10、otherwise specified, the issues of the documents which are DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation (see 6.2). . AMERICAN S

11、OCIETY FOR TESTING AND MATERIALS (ASTM) ASTM D 910 ASTM D 975 ASTM D 1655 ASTM F 1166 - Standard Specification for Aviation Gaiolines. - Standard Specification for Diesel Fuel Oils. - Standard Specification for Aviation Turbine Fuels. - Standard Practice foi: Human Engineering Design for Marine Syst

12、ems, Equipment and Facilities. (Application for copies should be addressed to the American Society for Testing and Materials, 1 9 1 6 Race Street, Philadelphia, PA 19 103 .) 2.4 Order of mecedence. In the event of a conflict between the text of this document and the references cited herein, the text

13、 of this document takes precedence. Nothing, in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS. 3.1 Description. The hose-line repair kit (hereinafter called “kit”) shall consist of the 3.2 Materials. Materials shall

14、be selected by the contractor and shall be subject to all provisions of this specification. Materials selected shall meet or exceed the requirements specified herein and shall be sufficient to withstand the rigors of daily use in the applicable operating and storage environments to which the parts m

15、ay be exposed, without suffering the effects of deterioration. Storage environment for the repair kit is - 40 OF to 160 OF and operating environment is -20 OF to 13 5 OF respectively with humidity of O- 100%. components described herein and be fitted in a storage chest. 2 Provided by IHSNot for Resa

16、leNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53013B O 9999906 2086250 370 MIL-PW-53013B 3.2.1 Identification of materials and finishes. The contractor shall identifj and document the specific materials, material finish, or treatment for use with components and sub-c

17、omponents. 3.2.2 Recovered material. The offeredcontractor is encouraged to use recovered materials (see 6.6.2) to the maximum extent practicable, in accordance with paragraph 23.403 of the Federal Acquisition Regulation (FAR). 3.2.3 Deterioration prevention and control. The equipment shall be fabri

18、cated from compatible materials, inherently corrosion resistant or treated to provide protection against the various forms of corrosion and deterioration to which the materials are susceptible. 3.2.3.1 Dissimilar metals. Dissimilar metais shall not be used in intimate contact with each other unless

19、protected against galvanic corrosion. 3.3 Repair kit D&S list. The components comprising the repair kit and their required . quantities are listed in table I. TABLE I. 6-Inch Hose-Line Reuair Kit Parts. 3 6 2 18 6, 6 1 1 1 Description Coupling, clamp, 6 inch nom. size Gasket, coupling, 6 inch nom. s

20、ize Clamp, hose, 6 inch Hose nipple assembly, grooved end, three-segment, 6 inch Hose repair assembly, grooved end, three-segment, 6 inch Adapter assembly, hose, double grooved end, three-segment, 6 inch Set, wrench, socket, 12 point, 1/2 drive Shears, 8 inch nom. size. Knife, rubber cutting, non- c

21、onductive handle. 8.00 in. x 1.00 in. Ref No. A-A-525 98 A-A-52598 (figure 1) (figure 2) (figure 3) (figure 4) (3.6.1) ( 3.6.2) (3.6.3) 3.4 First article. Unless otherwise specified (see 6.2), a sample shall be sub-jected to first 3.5 Hose clamp. The hose clamp shall consist of a base, fastener, fia

22、me, crosshead, and a screw and screw handle (pictured) or other means for lowering the crosshead and compressing the hose (see figure 1). article inspection in accordance with 4.2. 3.5.1 &. Means shall be provided for latching and pivoting the vertical fiame. 3.5.2 Fastener. The fastener shall be se

23、lf-actuating and affixed to the base in such a manner that it may move freely. Means shall be provided for quickly engaging and locking the movable side of the fiame. 3 , Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-53023B = 9999906 208625

24、1 207 MIL-PRF-530 13B 3.5.3 Frame. The fiame shall be U-shaped. One side of the frame shall act as a hinge, mounted on the base, and the other shall have the capability of being securely engaged by the fastener. The inside of the fiame shall have parallel tracks, free of burrs and fins, to act as gu

25、ide for the crosshead. The crosshead shall slide over the entire length without binding. The fiame shall have not less than 1 1.50 inch clearance between the legs of the “U” and shall provide not less than 6.50 inch clearance between the lower jaw and the crosshead when the frame is closed and the c

26、rosshead is in its uppermost position. 3.5.4 Crosshead. The top of the crosshead shall incorporate a method for quickly lowering the crosshead so that a hose can be compressed against the lower jaw and stop the flow of fluid through the hose without damaging the hose. each end with a means to preven

27、t the handle from pulling out. 3.5.5 Handle. The handle shall move without binding in the screw and shall be equipped at 3.6 Tools. 3.6.1 Set. wrench, socket. The socket set shall provide an assortment of sockets which will as a minimum, fit all the bolts provided with the hose clamps and assemblies

28、. In addition sockets shall be 12 point (double hexagon), 1/2 drive, regular length. 3.6.2 Shears. A pair of shears shall be provided for cutting IPDS 6-inch lightweight, 3.6.3 Knife. The rubber cutting knife shall have a non-conductive handle and a blade with at collapsible hose line. least 6 inche

29、s in length., suitable for cutting rubber hose. The handle shall be either impervious, or treated to minimize, impregnation by fuel and oil and designed to promote a positive gripping surface. . 3.7 Storage chest. All components of the repair kit shall be fitted in a storage chest. The chest shall h

30、ave a hinged cover, fastening devices, and handles. Bins, cradles, or blocking for components of the repair kit shall be provided to prevent damage during shipment or handling. A loading plan indicating the location of all items in the chest shall be provided. The loading plan shall be permanently a

31、ttached to the inside of the cover. . 4. VERIFICATION 4.1 Classification of insuections. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.2). b. Conformance inspection (see 4.3). 4.2 First article inspection. When a first article inspection i

32、s required, it shall be performed 4.3 Conformance inspection. Conformance inspection shall include the examination 4.4. 4.4 Examination. Each repair kit shall be physically examined for compliance with the requirements specified in section 3. Any redesign or modification to comply with specified on

33、one complete unit. The inspection shall include the examination 4.4 and the testing 4.5. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-PRF-53013B W 0b ZBb252 i143 MIL-PRF-53013B requirements, shall receive particular attention for adequacy a

34、nd suitability. This element of inspection shall encompass all examinations of performance, sdety, human engineering, and dimensional requirements. Non-compliance with any specified requirement, or the presence of one or more defects shall constitute cause for rejection. 4.5 Testing. The repair kit

35、shall be tested by using the hose clamp (see 3.5) to clamp an IPDS 6-inch, lightweight, collapsible hose-line and repairing it as follows: 1. 2. 3. 4, 5. 6. 7. 8. 9. Pressurize a plugged test hose segment to 200 psi minimum with water. Place the hose clamp around the hose approximately 3 feet from t

36、he plugged end of the test hose segment. Apply sufficient pressure with the hose clamp to the test hose to stop water flow. After the hose has been compressed t6 stop fluid flow, cut the hose haif-way between the clamp and the hose end-plug. Any continuing flow (after initial draining) greater than

37、1 cup per minute shall constitute failure of this test. Reattach the cut hose ends with a grooved end hose repair assembly (see figure 3). Disengage the hose clamp. The hose shall be checked for leakage after being re-pressurized and at half-hour intervals for the next 3 hours. There shall be no dam

38、age to the hose at point of hose clamp engagement. Leakage of the hose at the repair site, and any permanent deformation of the hose clamp or hose hardware shall constitute failure, . 5. PACKAGING 5.1 Packaging. For acquisition purposes, the packaging requirements shall be as specified in the contra

39、ct or order (see 6.2). When actual packaging of material is to be performed by DoD personnel, these personnel need to contact the responsible packaging activity to ascertain requisite packaging requirements. Packaging requirements are maintained by the Inventory Control Points packaging activity wit

40、hin the Military Department or Defense Agency, or within the Military Departments System Command. Packaging data retrieval is available from the managing Military Departments or Defense Agencys automated packaging files, CD-ROM products, or by contacting the responsible packaging activity. 6. NOTES

41、(This section contains information of a general or explanatory nature that may be helpful, but is not mandatory .) 6.1 Intended use. The kit is intended for use in making permanent repairs on the Inland Petroleum Distribution System (IPDS) 6-inch, lightweight, collapsible hose-line. The hose clamps

42、should be used to crimp pressurized hoses on both sides of a damaged section and enable the repair crew to cut the damaged section out and install hose couplings or repair assemblies contained in the kit, as required, to effect a repair with minimum time and effort. 5 Provided by IHSNot for ResaleNo

43、 reproduction or networking permitted without license from IHS-,-,-b MIL-PRF-53013B 6.2 Acquisition requirements. Acquisition documents will specifi the followhg: a. Title, number, and date of this specification b. Issue of DoDISS to be cited in the solicitation, and if required, the specific issue

44、of individual documents referenced (see 2.2) c. When first article equipment is not required or time fiame for submission of first article (see 3.4) d. Packaging requirements (see 5.1). 6.3 First article inspection. The contracting officer should include specific instructions in acquisition document

45、s regarding arrangements for examinations, tests, and approval of the first article test results and disposition of the first article. 6.4 Data Requirements. The contracting officer should include requirements for such data as technical publications, instructional materials, illustrated parts lists,

46、 and contractors maintenance and operation manuals to be furnished with each repair kit. 6.5 Documents. The documents listed below are cited as reference information oniy. They provide examples of equipment that has been found to be acceptable in the past. There is, hoivever, no guarantee that this

47、design will meet all the requirements. Contractors may provide a design of their own that must meet the performance requirements specified herein. The following drawings may be obtained by contacting AMSTA-TR-DR10 (ChittaDas), Warren, MI 48397- 5000. TA1 3226E158 1 6.6 Definitions. - Repair Kit, 6 I

48、nch Hose Line 6.6.1 Dissimilar metals. For its purpose, this document considers metals dissimilar when two specimens in contact with each other promote accelerated galvanic corrosion (see 3.2.3.1). 6.6.2 Recovered materials. For the purpose of this document, recovered materials are those materials t

49、hat have been collected fiom solid waste and reprocessed to become a source of raw materials, as distinguished from virgin raw materials (see 3.2.2). 6.7 Subiect term (key word) listing. Fuel, diesel Fuel, aviation Clamps, hose 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-PRF-53013B 99999Ob 208b254 TLb E t MIL-PRF-53013B Screw Handle - I I .50 Min NOTE: Dimensions are in inches. FIGURE