ARMY MIL-PRF-32402-2013 CONTAINER CARGO TRIPLE CONTAINER 5 (TRICON 5).pdf

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1、 Comments, suggestions, or questions on this document should be addressed to U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000 or sent by email to usarmy.detroit.rdecom.mbx.tardec-standardizat

2、ionmail.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil. AMSC N/A FSC 8150 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. INCH-POUND MIL-PRF-32402 1

3、9 March 2013 PERFORMANCE SPECIFICATION CONTAINER, CARGO TRIPLE CONTAINER 5 (TRICON 5) This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification describes a 6 feet (ft) 5-1/2 inches long by 8 ft wide by 8 ft high (1968

4、millimeters (mm) by 2438 mm by 2438 mm) (external measurements) reusable International Standards Organization (ISO) compliant triple container 5 (Tricon 5) used for the storage, transportation and distribution of dry cargo. 1.2 Description. Tricon 5s will be manufactured to the latest ISO standards

5、and their corresponding amendments as described in this document. Three Tricon 5s, when coupled together, will be an ISO compliant empty shell container with tie downs and will measure 19 ft 10-1/2 inches long by 8 ft wide by 8 ft high (6058 mm by 2438 mm by 2438 mm) (external measurements) and will

6、 be in accordance with this specification. Throughout this document, three Tricon 5s coupled together are referred to as a 20-foot module. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not inclu

7、de documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3,

8、 4, or 5 of this specification, whether or not they are listed. Provided by IHSNot for Resale-,-,-MIL-PRF-32402 2 2.2 Government documents. 2.2.1 Specifications, standards and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herei

9、n. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). FEDERAL SPECIFICATIONS TT-C-490 - Chemical Conversion Coatings and Pretreatments for Ferrous Surfaces (Base for Organic Coatings) FEDERAL STANDARDS FED-STD-595/33446 - Tan 686A FED

10、-STD-595/34094 - Green 383 FED-STD-595/36463 - Gray FED-STD-595/37875 - International White, Aircraft White, Insignia White COMMERCIAL ITEM DESCRIPTIONS A-A-59745 - Zinc-Rich Coatings DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-53072 - Chemical Agent Resistant Coating (CARC) System, Application Pro

11、cedures and Quality Control Inspection DEPARTMENT OF DEFENSE STANDARDS MIL-STD-889 - Dissimilar Metals MIL-STD-1366 - Transportability Criteria (Copies of these documents are available from https:/assist.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Buildi

12、ng 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cit

13、ed in the solicitation or contract. CODE OF FEDERAL REGULATIONS (CFR) 49CFR450 - Coast Guard, Department of Homeland Security, General 49CFR451 - Coast Guard, Department of Homeland Security, Testing and Provided by IHSNot for Resale-,-,-MIL-PRF-32402 3 Approval of Containers 49CFR452 - Coast Guard,

14、 Department of Homeland Security, Examination of Containers 49CFR453 - Coast Guard, Department of Homeland Security, Control and Enforcement (Copies of these documents are available from www.fdsys.gov or U.S. Government Printing Office, P.O. Box 979050, St. Louis, MO 63197-9000.) ARMY REGULATIONS (A

15、R) AR 70-38 - Research, Development, Test and Evaluation of Materiel for Extreme Climatic Conditions (Copies of this document are available from http:/www.army.mil/usapa/index.html.) FIELD MANUALS (FM) FM 3-11.5 - Multiservice Tactics, Techniques, and Procedures for Chemical, Biological, Radiologica

16、l, and Nuclear Decontamination (Copies of this document are available from http:/www.army.mil/usapa/index.html.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those c

17、ited in the solicitation or contract (see 6.2). ASTM INTERNATIONAL ASTM B499 - Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals ASTM F883 - Standard Performance Specification for Padlocks ASTM D3359 - Standard Test Meth

18、od for Measuring Adhesion by Tape Test (Copies of these documents are available from www.astm.org or ASTM International, P.O. Box C700, West Conshohocken, PA 19428-2959.) Provided by IHSNot for Resale-,-,-MIL-PRF-32402 4 GENERAL MOTORS GMW14872 - Cyclic Corrosion Laboratory Test (Copies of this docu

19、ment are available from General Motors North America, c/o Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112 or or as directed by the contracting officer.) INTERNATIONAL MARITIME ORGANIZATION (IMO) CSC.1/Circ. 138 - Revised Recommendations on Harmonized Interpretation and Impl

20、ementation of the International Convention for Safe Containers, 1972, as Amended (Copies of these documents are available from www.imo.org or IMO Publishing, 4 Albert Embankment, London SE1 7SR, United Kingdom.) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ISO 668 - Containers, Series 1 Frei

21、ght, Classification, Dimensions and Ratings (DoD Adopted) ISO 1161 - Containers, Series 1 Freight - Corner Fittings - Specification (DoD Adopted) ISO 1496-1 - Containers, Series 1 Freight - Specification and Testing - Part 1: General Cargo Containers for General Purposes ISO 6346 - Freight Container

22、s - Coding, Identification and Marking (Copies of these documents are available from www.iso.org or www.ansi.org or ANSI Customer Service Department, 25 W. 43rd Street, 4th Floor, New York, NY 10036.) SOCIETY FOR PROTECTIVE COATINGS (SSPC) SSPC-SP1 - Specification for Solvent Cleaning SSPC-SP10 - Sp

23、ecification for Near White Blast Cleaning (Copies of these documents are available from www.sspc.org or SSPC Publication Sales, 40 24th St., 6th Fl., Pittsburgh, PA 15222-4656.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of

24、this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for Resale-,-,-MIL-PRF-32402 5 3. REQUIREMENTS 3.1 First article.

25、 When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.2. 3.2 Materials. The Tricon 5 containers and connecting couplers shall be fabricated from materials that are inherently corrosion resistant. The materials shall have no adverse effect on the heal

26、th of personnel when used for its intended purpose. Toxic chemicals, hazardous substances, or ozone depleting chemicals (ODCs) shall not be used. No radioactive materials, mercury, or cadmium plating shall be used. Care shall be exercised during design and in all material selection to reduce or elim

27、inate the need for hazardous materials and emissions of volatile organic compounds (VOCs) throughout the products lifecycle. 3.2.1 Dissimilar metals. Dissimilar metals shall not be used in intimate contact with each other unless protected against galvanic corrosion in accordance with MIL-STD-889. 3.

28、2.2 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageou

29、s life cycle costs. Used, rebuilt or remanufactured components, pieces, and parts shall not be incorporated into Tricon 5 containers. 3.3 Corrosion prevention. 3.3.1 Material deterioration prevention and control. The Tricon 5 containers shall operate for an expected 20-year service life without perf

30、ormance degradation due to corrosion. No actions beyond normal washing and pressurized washing with a minimum pressure of 90 pounds per square inch (psi), scheduled maintenance (exclusive of paint touch up), repair of accidentally damaged areas (not a result of intended use, deficiency in design, ma

31、terials, manufacturing or normal wear), and replacement of damaged paint shall be necessary to keep the corrosion prevention in effect. The connecting couplers (see 3.6.3) shall be considered part of the Tricon 5 container and shall also meet the 20-year service life; regardless that normal use of c

32、ouplers could degrade standard corrosion protection methods. 3.3.1.1 Nuclear, biological and chemical (NBC) survivability. Materials shall be selected which can be decontaminated without degradation when cleaned with currently approved DoD military decontamination solutions per FM 3-11.5. This requi

33、rement shall only apply to Tricon 5s that use CARC systems. 3.3.2 Chemical Agent Resistant Coating (CARC) system. Unless otherwise specified (see 6.2), Tricon 5s shall be coated with a CARC system. Except as specified in 3.3.2.1 thru 3.3.2.3, the containers shall be cleaned, pretreated, primed and t

34、opcoated in accordance with the coating manufacturers recommendations for the specific coating system that is used. Provided by IHSNot for Resale-,-,-MIL-PRF-32402 6 3.3.2.1 CARC cleaning and pretreatment. Galvanized steel shall be pretreated with zinc phosphate per TT-C-490. 3.3.2.2 CARC primer. An

35、y welds and heat affected zones in galvanized steel shall be coated by zinc rich primer or thermal spray zinc to restore the zinc finish or provide equivalent protection provided by the zinc. All organic zinc rich coatings shall be in accordance with A-A-59745 with exception that the zinc content sh

36、all be 85% or higher by weight in dry film. 3.3.2.3 CARC topcoat. The application of the CARC system shall be performed in accordance with MIL-DTL-53072 on all interior and exterior metal surfaces unless otherwise specified (see 6.2). Topcoat color shall be Green 383, Color Number 34094 of FED-STD-5

37、95 unless otherwise specified (see 6.2). Topcoat color may also be Tan 686A, Color Number 33446; Gray, Color Number 36463; or White, Color Number 37875 of FED-STD-595 when specified (see 6.2). The coating system shall be selected to provide resistance to environmental degradation and coating chippin

38、g (see 4.5.3.2). The color of interior surfaces shall be Green 383, Color Number 34094 of FED-STD-595 unless otherwise specified (see 6.2). The interior paint color should match exactly to the exterior paint color as the default. If a contrasting interior color is required, it should be applied to t

39、he ceiling, floor and both interior side walls; 4 surfaces total. Note: The interior of the cargo door panels should be painted to match the exterior color of the container as the open cargo doors can be folded back against the side walls of the container. 3.3.3 Non-CARC paint. When specified (see 6

40、.2), Tricon 5s shall be coated with a non-CARC paint system. Non-CARC Tricon 5s shall be painted in accordance with best commercial practices for shipping containers, except that the minimum requirements described in 3.3.3.1 thru 3.3.3.3 shall be met. 3.3.3.1 Non-CARC cleaning and pretreatment. Tric

41、on 5s shall be cleaned and pretreated in accordance with SSPC-SP10 such that the surface is a near-white blast cleaned surface, when viewed without magnification. All Tricon 5 surfaces shall be free of all visible oil, grease, dirt, dust, mill scale, rust, paint, oxides, corrosion products, and othe

42、r foreign matter, except for staining. Staining shall be limited to no more than five percent of each square-inch (in2) of surface area and may consist of light shadows, slight streaks, or minor discoloration caused by stains of mill scale, or stains of previously applied paint. Before blast cleanin

43、g, visible deposits of oil or grease shall be removed by any of the methods specified in SSPC-SP1. 3.3.3.2 Non-CARC primer. A zinc epoxy primer shall be used as a corrosion preventive measure with a minimum wet film thickness of 3.5 mils but not greater than 5.3 mils, and a minimum dry film thicknes

44、s of 2.0 mils but not greater than 3.0 mils. The zinc content of the zinc epoxy primer shall be a minimum of 65 percent by weight. 3.3.3.3 Non-CARC topcoat. A topcoat shall be applied and shall have a minimum wet film thickness of 5.4 mils but not greater than 13.5 mils, and a minimum dry film thick

45、ness of 2.0 mils but not greater than 5.0 mils. Topcoat color shall be Green 383, Color Number 34094 of FED-STD-595 unless otherwise specified (see 6.2). Topcoat color may also be Tan 686A, Color Number 33446; Gray, Color Number 36463; or White, Color Number 37875 of FED-STD-595 Provided by IHSNot f

46、or Resale-,-,-MIL-PRF-32402 7 when specified (see 6.2). The coating system shall be selected to provide resistance to environmental degradation and coating chipping. The color of interior surfaces shall be Green 383, Color Number 34094 of FED-STD-595 unless otherwise specified (see 6.2). The interio

47、r paint color should match exactly to the exterior paint color as the default. If a contrasting interior color is required, it should be applied to the ceiling, floor and both interior side walls; 4 surfaces total. Note: The interior of the cargo door panels should be painted to match the exterior c

48、olor of the container as the open cargo doors can be folded back against the side walls of the container. 3.3.4 Undercoating. When specified (see 6.2), in addition to painting, the underside of the containers shall be coated with Tectyl 121B 2.8 Volatile Organic Content (VOC) (Daubert Chemical Compa

49、ny) or equal to further prevent corrosion. 3.4 Operating and design requirements. 3.4.1 Construction. Unless otherwise specified herein, the container shall meet the requirements of ISO 1496-1, including applicable amendments, for a 1C container. The grappler arm optional feature is not required. 3.4.1.1 Dimensions. The minimum internal dimensions and the actual external dimensions and tolerances shall be