ARMY MIL-PRF-32383 4-2013 BATTERY RECHARGEABLE SEALED LITHIUM-ION BB-25xx and BB-35xx.pdf

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1、AMSC N/A FSC 6140 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited INCH-POUND MIL-PRF-32383/4(CR) 6 March, 2013 PERFORMANCE SPECIFICATION SHEET BATTERY, RECHARGEABLE, SEALED, LITHIUM-ION, BB-25xx and BB-35xx The requirements for acquiring the product herein shall cons

2、ist of this specification sheet and MIL-PRF-32383 NOTES: See FIGURE 8 for full dimensions FIGURE 1. M32383/4-3 (BB-25xx) Lithium Ion and M32383/4-4 (BB-35xx) Lithium Polymer Conformal Batteries Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-

3、32383/4 2 Variances to MIL-PRF-32383 are shown as italicized text. Unless otherwise specified, paragraph numbers are in reference to MIL-PRF-32383. Note that new requirement and verification paragraphs are included in this document. Their numbering is based on MIL-PRF-32383. APPLICABLE DOCUMENTS The

4、 following additional documents are applicable to this battery DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-83133 Turbine Fuels, Aviation, Kerosene Types, NATO F-34 (JP-8), NATO F-35, and JP-8 + 100 DEPARTMENT OF DEFENSE STANDARDS MIL-STD-461 Requirements for the Control of Electromagnetic Interfere

5、nce Characteristics of Subsystems and Equipment (Copies of these documents are available online at https:/assist.daps.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) OTHER GOVERNMENT DOCUMENTS, DRAWINGS, AND PUBLICATIONS ADS-37A

6、-PRF Electromagnetic Environmental Effects (E3) Performance and Verification Requirements (Copies of this document are available online at https:/wwwproc.redstone.army.mil/acquisition/padds/web/W58RGZ05R0382/attach_exhib/ATTCH25ADS.pdf ) NON-GOVERNMENT PUBLICATIONS. IEC 61000-4-5 Electromagnetic com

7、patibility (EMC) Part 4-2: Testing and measurement techniques - Electrostatic discharge immunity test IEC 61000-4-9 Electromagnetic compatibility (EMC) Part 4-9: Testing and measurement techniques Pulse magnetic field immunity test (Copies of this specification available online from International El

8、ectrotechnical Commission http:/webstore.iec.ch ) ASTM G115-10 Standard Guide for Measuring and Reporting Friction Coefficients (Copies of this specification are available online from ASTM International http:/astm.org ) Provided by IHSNot for ResaleNo reproduction or networking permitted without lic

9、ense from IHS-,-,-MIL-PRF-32383/4 3 REQUIREMENTS Type III or Type IV (see 1.2 for classification) PIN M32383/4-3 or M32383/4-4 (see 1.2 for PIN) Specification requirements and test methods: The following requirements and test methods of MIL-PRF-32383, identified therein as “when specified”, are appl

10、icable as indicated below: Inspection Requirement Paragraph Test Method Paragraph Applicability Multilayer finish 3.4.4.1.3 Certification Yes Gold plating 3.4.4.1.4 Certification No Motor inrush current 3.5.5 4.7.2.12 Yes Charge enable 1/ 3.5.6 4.7.2.6 Yes SMBus 1/ 3.5.9 4.7.2.14; 4.7.2.15 Yes Immer

11、sion, shallow 1/ 3.6.6 4.7.3.8.1 Yes Immersion, deep 3.6.6 4.7.3.8.2 No Transit drop, normal 3.6.7 4.7.3.9.1 Group C only Transit drop, severe 3.6.7 4.7.3.9.2 Yes Drop while mated 3.6.7 4.7.3.9.2 No Nail penetration, cell 3.7.1.2 4.7.4.4 Yes Crush, cell 3.7.1.3 4.7.4.5 Yes Projectile 3.7.2.6 4.7.4.1

12、1 Yes Lithium Battery Safety Program (US Navy) Tests 3.7.2.7 4.7.5 Yes Electromagnetic interference 3.8 4.7.7 Yes 1/ As modified herein Details: The following are details specific to M32383/4-3 and M32383/4-4 including those referenced in MIL-PRF-32383 as “specified.” 1. Certifications (3.2.1). Add

13、the following: REQUIREMENT PARAGRAPH State-of-charge display characteristics 3.5.8j Connector force disconnect 3.4.4 Smart Battery Identity 3.5.6 Overvoltage protection 3.7.2.2.1 2. Dimensions and weight (3.4.3) Width shall be no greater than 7.66 in Height shall be no greater than 8.70 in Weight sh

14、all be no greater than 2.6 lbs Depth shall be from 0.50 to 0.700 in Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/4 4 3. Battery connector and electrical interfaces (3.4.4) Connector: GlenAir connector Part Number 807-348-01ZNU6 - 6SY

15、 or GlenAir 8070-1299-ZNU6-7DY or equivalent connector meeting the same interface and performance characteristics. The connector shall have a 15 +/- 5 pounds of force disconnect, certification is required. The primary (master) keyway shall be oriented downward, facing the charge contacts. The connec

16、tor shall provide a shell to shell shield impedance of not greater than 4 milliohms when mated with any of the mating connectors listed below. Sockets 1, 2, and 3 shall be capable of carrying not less than 5 amps continuous each. Socket 2 shall allow for mating with a longer pin connection that enab

17、les first mate last break connections. Mating Connector: GlenAir Part Number 807-309-06ZNU6-6PY 6 pin straight connector, a 6 or 7 pin Right Angle connector (e.g. GlenAir 807-663-12 or 8071-1472-12 cable assembly), or equivalent connector. Multilayer finish: Flat contacts shall be brass with multila

18、yer finish Gold Plating: N/A Charge Contacts: The charge contacts shall be as shown in FIGURE 3 and FIGURE 8. Charge contacts shall be electrically protected against short circuit and shall not source battery current. All four contacts shall be recessed not greater than 0.03 inches so that if the ba

19、ttery was put on a flat metal surface, the contacts will not interact directly with the surface. The battery shall be capable of being charged via both the main connector and the charge contacts. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PR

20、F-32383/4 5 Table 1: Battery Connector Electrical Interfaces Connector Pinouts SOCKET DESCRIPTION TERMINAL MARKINGS 1 V+ Battery Voltage Batt + 2 V- Battery Ground Batt - 3 Charge + Charge + 4 SMBus Data Data 5 SMBus Clock Clock 6 SMBus ID (T-pin) -103AT Thermister to Ground SB ID 1/ 7 (If Present)

21、No Connection or 28V+ Battery Voltage Blank / NC / Batt + 2/ Charge Contacts POSITION (Left to Right) DESCRIPTION TITLE 1 Charge Terminal, Positive CHG + 2 Charger Terminal, Negative (Ground) CHG - 3 SMBus Data DATA 4 SMBus Clock CLK 1/ Thermister pin IAW Smart Battery Data Specification Revision 1.

22、1 paragraph 4.4.4 2/ if just 6 socket, blank, otherwise mark as configured. FIGURE 2. Connector Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/4 6 FIGURE 3. Charger Contact Assignments 4. Battery case (3.4.5) Delete from MIL-PRF-32383

23、the following sentences: “When plastics are used for the battery case, the material shall be classified in accordance with UL Standard 94, Test for Flammability of Plastic Materials for Parts in Devices and Appliances, except as otherwise noted herein. Acceptable ratings include: HB; V-0; V-1; V-2;

24、5VA; 5VB; VTM-0; VTM-1; and VTM-2.” And replace with the following sentences: “The case material shall be classified in accordance with UL Standard 94, Test for Flammability of Plastic Materials for Parts in Devices and Appliances, except as otherwise noted herein. Acceptable ratings include: HB; V-

25、0; V-1; 5VA; 5VB; VTM-0; and VTM-1.” 5. Battery case vent (3.4.5.3) Location is optional 6. Surface friction (3.4.5.6 New paragraph) Batteries shall slide easily in and out of their pouch. When tested as specified in 4.7.1.8, batteries shall have a coefficient of static friction of not greater than

26、0.4 against a fabric containing meta-aramid, nylon and cotton in a blend ratio of 43/30/27 percent by weight. 7. Marking (3.4.6) and Identification Marking (3.4.6.1) The location of the power interface marking shall be adjacent to the power connector and clearly identify socket assignments. Warning

27、labels shall be not less than a 12 font, regular text shall not be less than a 10 point font and in accordance with MIL-STD-1472. 8. Instructions / notes (3.4.6.5) The following charging instructions shall be marked on each battery: Do not charge while below -4F (-20C) or above 122F (50C). Provided

28、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/4 7 9. Simplified battery label (3.4.6.6) The simplified battery label location is optional. It shall be sized to remain legible. It may be split into multiple (2 maximum) sections. The Simplified

29、battery label shall be modified as shown below and display a bucket indicating the 2 hour immersion rating in meters. For more information see http:/battery.army.mil Note: Battery nomenclature and values are fictitious FIGURE 4. Simplified battery label 10. Battery condition for shipping (3.4.8) The

30、 instruction card shall at a minimum contain operation, storage, handling, maintenance instructions (including long term shelf maintenance requirements), MSDS#, Class of shipping and associated shipping markings IAW UN transportation regulations, and warranty information. Batteries shall be between

31、40% and 60%State of Charge for shipping. 11. Battery voltage (3.5.2) Battery open circuit voltage: Min 10.0 volts, Max 17 volts BB-1234/UWh100WEIGHTlbTOTAL ENERGYENERGY DENSITY220 Wh/kg1.0LITHIUM IONIMMERSION1 MProvided by IHSNot for ResaleNo reproduction or networking permitted without license from

32、 IHS-,-,-MIL-PRF-32383/4 8 12. Capacity (3.5.3) Minimum final voltage: 10 volts Each battery, discharged at the specified rate to minimal final voltage, shall have the following minimum capacity: Test Requirement Paragraph Test Method Paragraph Discharge Rate Minimum Capacity Capacity Discharge 3.5.

33、3 4.7.2.3 See detail 30 142 WH Cycle life (224thcycle) 3.5.4 4.7.2.4 See detail 32 120 WH High rate discharge 3.5.3 4.7.2.5 5 A 9.6 AH Low temperature discharge 3.5.3 4.7.2.7 18 W 75 WH High temperature discharge 3.5.3 4.7.2.8 18 W 140 WH Motor inrush current 3.5.5 4.7.2.12 See detail 13 142 WH Char

34、ge acceptance 3.5.10.1 4.7.2.9 18 W 142 WH Retention of charge 3.5.6 4.7.2.10 18 W 135 WH Pulse discharge 3.5.3 4.7.2.11 See detail 22 7.0 AH Extreme low temperature discharge 3.6.1 4.7.3.2 18 W 75 WH Extreme high temperature discharge 3.6.1 4.7.3.3 18 W 130 WH Thermal shock (post-test) 3.6.3 4.7.3.

35、5 18 W 130 WH Mechanical shock (post-test) 3.6.3 4.7.3.6 18 W 135 WH Vibration (during test) 3.6.5 4.7.3.7 1 A 142 WH Vibration - loose cargo 3.6.5 4.7.3.7 18W 142WH Battery storage life 3.6.8 4.7.3.10 See detail 30 100 WH Impact 3.6.9 4.7.3.11 18W 142 WH Conformability 3.6.10 4.7.3.12 18W 142 WH Ex

36、plosive Decompression 3.6.11 4.7.3.13 18W 142 WH Electrostatic discharge 3.6.13 4.7.3.17 Pulse magnetic field immunity 3.6.14 4.7.3.18 18W 142 WH Salt Fog 3.6.15 4.7.3.16 18W 142 WH Overcharge/electric leakage (post-test) 3.7.2.2 4.7.4.7 See detail 47 140 WH Short circuit protection (post-test) 3.7.

37、2.3 4.7.4.8 18 W 135 WH High temperature temporary cut off 3.7.2.4 4.7.4.9 18 W 105 WH Electromagnetic interference 3.8 4.7.7 18W 142 WH Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/4 9 13. Motor inrush (3.5.5). The discharge profile

38、 shall be no less than as follows. (Note: this pulse is modeled after the end item and not a motor) Step Start time End time Current (A) (second:millisecond:microsecond) 1 00:000:000 00:000:915 33 2 00:000:915 00:025:000 25 3 00:025:000 Until Cutoff Voltage 2 14. Charge enable (3.5.6) Delete 3.5.6 f

39、rom MIL-PRF-32383 in its entirety and replace with the following: 3.5.6 Charge enable. The charge enable socket, or Smart Battery Identity (SBID) socket (see figure 2), shall comply with the following. Certification is required: a. Smart Battery Data (SBData) Specification v1.1 accumulating battery

40、information to support active battery management. b. SMBus v1.1 - for the communication of SBData to a System Management Bus (SMBus) compliant host device to support active battery management. Notes: i. SMBus to enable and disable sleep mode ii. PEC Packet Error Checking Supported to improve reliabi

41、lity and communication robustness iii. Data and clock series resistance output of 300 ohms iv. VCELL1-4, cell or cell string voltage readings implemented v. Shall accommodate both Level 2 and Level 3 chargers 15. State-of-charge indicator (SOCI) (3.5.8). Delete 3.5.8 from MIL-PRF-32383 in its entire

42、ty and replace with the following: 3.5.8 State-of-charge indicator (SOCI) display characteristics. The display shall have the following characteristics: a. The SOCI shall be located on the top central edge of the battery pack. No part or component of the device shall protrude beyond the surface of t

43、he battery and not be protected from inadvertent operation. It shall be operable via depression with winter gloves or a mitten on. b. The load applied by the State of Charge circuitry on the battery shall be not greater than 50 micro-amperes in the non-operating mode. c. The device shall be designed

44、 to compensate for usage temperature and discharge rate and shall monitor and adjust for changes in both during battery use. d. In the event that an open-circuit condition should occur in a battery (within the pack prior to the fuel gage) ground or V+, the SOCI shall indicate no remaining capacity.

45、e. The SOCI shall display five (5) distinct ranges of remaining capacity in the battery, one range for each of five LEDs. The five ranges are listed in para 3.5.8i below. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/4 10 f. The SOCI

46、shall consist of a single row of green Light Emitting Diodes (LEDs) of equal size and an actuator button. The LEDs and the actuator shall be located in accordance with the applicable specification sheet. The output of each Light Emitting Diode (LED) at full intensity, measured in a direction normal

47、to the State of Charge Indicator display, shall be 1.0 to 10.0 millicandelas. The LEDs shall be capable of providing the correct state of charge indication in a temperature range of 30 to 55C and be capable of surviving temperature extremes of 40C to 93C. Certification to the full intensity output a

48、nd storage temperature range requirements is required. g. The SOCI display shall normally be in the off mode and shall require a push-button actuator to activate the LED display. The push-button shall be capable of actuation by finger. It shall be protected from inadvertent actuation. The words “PRESS FOR REMAINING CAPACITY” shall appear in close proximity to the actuator or the actuator shall be clearly visible to ensure its function is known. The push-button actuator shall comply with the following displacement and resistance requirements: DISPLACEMENT RESISTANCE Not less than 0.00