ANSI ASTM D922-2011 Standard Specification for Nonrigid Vinyl Chloride Polymer Tubing《非硬质聚氯乙烯管规范》.pdf

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1、Designation: D922 11Standard Specification forNonrigid Vinyl Chloride Polymer Tubing1This standard is issued under the fixed designation D922; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in p

2、arentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This specification covers nonrigid tubing of vinyl chlo-rid

3、e polymer or its copolymers with other materials for use inelectrical insulation in three grades, as follows:1.1.1 Grade AGeneral-purpose.1.1.2 Grade BLow-temperature.1.1.3 Grade CHigh-temperature.1.2 This standard and IEC-60684-3-100 to -105 address thesame subject matter but differ in technical co

4、ntent.1.3 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.4 This standard does not purport to address all of thesafety concerns, if any

5、, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D876 Test Methods for Nonrigid Vinyl Chloride Polym

6、erTubing Used for Electrical InsulationD1711 Terminology Relating to Electrical InsulationD3636 Practice for Sampling and Judging Quality of SolidElectrical Insulating MaterialsE176 Terminology of Fire Standards2.2 IEC Standards:IEC-60684-3-100 to -105 Flexible insulating sleeving, Part3, Sheets 100

7、 to 105: Extruded PVC sleeving33. Terminology3.1 Definitions:3.1.1 For definitions pertaining to electrical insulation, referto Terminology D1711.3.1.2 For definitions pertaining to fire standards, refer toTerminology E176.4. Ordering Information4.1 Orders for material covered by this specification

8、shallinclude the following:4.1.1 Grade of tubing,4.1.2 Size and color,4.1.3 Total length in feet or metres,4.1.4 Length of cut pieces in inches or centimetres, if any,and4.1.5 Amount of tubing on each spool or in each coil, if notstandard packaging with the supplier.5. Color5.1 Clear transparent, bl

9、ack, white, yellow, green, blue, andred shall be considered standard colors. Other colors shall beconsidered special. The color desired shall be specified in thepurchase order.6. Dimensional Requirements6.1 Inside DiameterThe inside diameter of the tubingshall conform to the requirements prescribed

10、in Table 1 orTable 2.6.2 Wall ThicknessThe wall thickness of the tubing shallconform to the requirements prescribed in Table 1 or Table 2.6.3 Commercial LengthsThe tubing shall be supplied incontinuous lengths.7. Workmanship, Finish, and Appearance7.1 The surface shall be smooth, free of blisters, c

11、racks, orany other defects that have the potential to detrimentally affectits suitability for the service intended. It shall not be subject topeeling, scaling, or flaking.8. Physical and Electrical Requirements8.1 Tubing shall conform to the following requirements forphysical and electrical properti

12、es, using the tests contained inTest Methods D876:1This specification is under the jurisdiction of ASTM Committee D09 onElectrical and Electronic Insulating Materials and is the direct responsibility ofSubcommittee D09.07 on Flexible and Rigid Insulating Materials.Current edition approved Aug. 1, 20

13、11. Published August 2011. Originallyapproved in 1947. Last previous edition approved in 2006 as D922 00a(2006).DOI: 10.1520/D0922-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume info

14、rmation, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO

15、 Box C700, West Conshohocken, PA 19428-2959. United States18.1.1 FlammabilityThe average duration of burning shallnot exceed 15 s and the paper indicator shall show no evidenceof being affected.8.1.2 Tensile StrengthThe average tensile strength shall benot less than 2000 psi 15 MPa for Grades A and

16、C, and notless than 1800 psi 13 MPa for Grade B. The average ultimateelongation shall be not less than 200 % for GradesAand C andnot less than 250 % for Grade B.8.1.3 Effect of Elevated Temperatures When Method A isused, the average loss of ultimate elongation after exposure toelevated temperatures

17、shall be not greater than 35 % for GradesA, B, and C. When Method B is used, the loss of weight afterexposure to elevated temperatures shall be not greater than15 % of the original weight for GradesAand B, and not greaterthan 10 % for Grade C.8.1.4 After immersion in oil, the average ultimate elonga

18、-tion shall be within the following limits based on the averagetest value for the un-immersed tubing:GradesAandB +5%to20%Grade C 20 %8.1.5 Brittleness TemperatureThe brittleness temperatureshall be not above 30 C 22 F for Grade A, 55 C 67F for Grade B, and 10 C +14 F for Grade C.8.1.6 Resistance to

19、Penetration at Elevated TemperatureThe average temperature of failure shall be not less than thosein Table 3.8.1.7 Volume ResistivityThe volume resistivity shall benot less than 1012cm for Grades A and C and not less than1011cm for Grade B.8.1.8 Dielectric BreakdownThe average dielectric break-down

20、shall be not less than that prescribed for the correspond-ing wall thickness in Table 4.TABLE 1 Dimensional Tolerances of TubingA,BSpecified SizeInside Diameter, in. Wall Thicknessmax minWall Thick-ness, in.Tolerances,plus orminus, in.No. 24 0.022 in. 0.027 0.020 0.012 0.002No. 22 0.027 in. 0.032 0.

21、025 0.012 0.002No. 20 0.034 in. 0.039 0.032 0.016 0.003No. 18 0.042 in. 0.049 0.040 0.016 0.003No. 16 0.053 in. 0.061 0.051 0.016 0.003No. 14 0.066 in. 0.074 0.064 0.016 0.003No. 12 0.085 in. 0.091 0.081 0.016 0.003No. 11 0.095 in. 0.101 0.091 0.016 0.003No. 10 0.106 in. 0.112 0.102 0.016 0.003No. 9

22、 0.118 in. 0.124 0.114 0.020 0.003No. 8 0.133 in. 0.141 0.129 0.020 0.003No. 7 0.148 in. 0.158 0.144 0.020 0.003No. 6 0.166 in. 0.178 0.162 0.020 0.003No. 5 0.186 in. 0.198 0.182 0.020 0.003No. 4 0.208 in. 0.224 0.204 0.020 0.003No. 3 0.234 in. 0.249 0.229 0.020 0.003No. 2 0.263 in. 0.278 0.258 0.02

23、0 0.003No. 1 0.294 in. 0.311 0.289 0.020 0.003No. 0 0.330 in. 0.347 0.325 0.020 0.003516 in. 0.334 0.312 0.025 0.00338 in. 0.399 0.375 0.025 0.003716 in. 0.462 0.438 0.025 0.00312 in. 0.524 0.500 0.025 0.00358 in. 0.655 0.625 0.030 0.00334 in. 0.786 0.750 0.035 0.00578 in. 0.911 0.875 0.035 0.0051 i

24、n. 1.036 1.000 0.035 0.005114 in. 1.290 1.250 0.040 0.005112 in. 1.550 1.500 0.045 0.006134 in. 1.812 1.750 0.055 0.0082 in. 2.070 2.000 0.060 0.010AMultiply inches by 25.4 to get millimetres.BFor tubing sizes not listed in this table, the wall thickness of the nearest largerdiameter shall apply.TAB

25、LE 2 Metric Dimensional Tolerances of TubingAInside Diameter, mm Thin Wall Standard Wall Thick WallSpecified Size max minWall Thickness,mmTolerances,mmWall Thickness,mmTolerances,mmWall Thickness,mmTolerances,mm0.3 0.4 0.2 0.3 0.1 0.4 0.1 0.5 0.10.5 0.6 0.4 0.3 0.1 0.4 0.1 0.5 0.10.8 0.9 0.7 0.3 0.1

26、 0.4 0.1 0.5 0.11.0 1.15 0.85 0.3 0.1 0.4 0.1 0.5 0.11.5 1.65 1.35 0.3 0.1 0.4 0.1 0.5 0.12.0 2.15 1.85 0.3 0.1 0.4 0.1 0.5 0.12.5 2.65 2.35 0.3 0.1 0.4 0.1 0.5 0.13 3.15 2.85 0.3 0.1 0.4 0.1 0.5 0.14 4.25 3.75 0.3 0.1 0.5 0.1 0.6 0.15 5.25 4.75 0.3 0.1 0.5 0.1 0.6 0.16 6.25 5.75 0.3 0.1 0.5 0.1 0.6

27、 0.18 8.25 7.75 0.5 0.1 0.7 0.1 0.8 0.1510 10.5 9.5 0.5 0.1 0.7 0.1 0.8 0.1512 12.5 11.5 0.5 0.1 0.7 0.1 0.8 0.1516 16.5 15.5 0.5 0.1 0.85 0.15 1.2 0.220 20.5 19.5 0.5 0.1 0.85 0.15 1.2 0.225 25.5 24.5 0.5 0.1 0.85 0.15 1.2 0.230 30.5 29.5 0.5 0.1 0.85 0.15 1.2 0.240 41 39 0.5 0.1 0.85 0.15 1.35 0.1

28、550 51 49 0.5 0.1 0.85 0.15 1.55 0.25AFor tubing sizes not listed in this table, the wall thickness of the nearest larger diameter shall apply.D922 1128.1.9 Dielectric Breakdown at High HumidityThe averagedielectric breakdown strength at 96 % relative humidity shallbe not less than 90 % for GradeA,

29、75 % for Grade B, and 85 %for Grade C of the dry value obtained on test.8.1.10 Strain ReliefThe change in length (shrinkage) shallnot exceed 18 % for sizes AWG No. 24 to No. 20, inclusive;14 % for sizes AWG No. 18 to 10, inclusive; and 9 % for sizesAWG No. 9 to 2 in. 50 mm, inclusive.8.1.11 Corrosiv

30、e EffectThe resistance of the copper wireshall increase by not more than 2 %.9. Sampling9.1 For dimensional and visual tests, lots shall be sampled inaccordance with Inspection Level II of Practice D3636.9.2 To determine conformity with the requirements forphysical and electrical properties, lots sh

31、all be sampled inaccordance with Inspection Level II. A quantity large enoughto complete all of the required tests shall be selected at randomfrom one fifth of the units sampled.10. Test Methods10.1 Determine the properties enumerated in this specifica-tion in accordance with Test Methods D876.11. I

32、nspection11.1 The tubing shall be inspected and tested within 3 weeksof the date of receipt by the purchaser, unless otherwise agreedupon by the purchaser and the seller.12. Rejection12.1 If the number of defects found in the dimensional andvisual examination exceed the rejection number for AQL(acce

33、ptable quality level) = 2.5, or such levels as otherwiseagreed upon the lot shall be subject to rejection at the option ofthe purchaser.12.2 If the results of any test do not conform to therequirements prescribed in this specification, that test shall berepeated on two additional specimens from the

34、same lot. Ifthese two additional specimens fail to meet the prescribedrequirements, the purchaser shall have the option to reject thelot of tubing represented by that specimen.13. Packaging and Package Marking13.1 PackagingAll tubing shall be properly separated bysize when packaged for shipment. In

35、accordance with the bestpractice, all tubing shall be packaged to withstand shipmentand shall be given ample protection against damage.13.2 MarkingEach item of the order shall be marked withthe name of the manufacturer, the total length in feet, size, andcolor.14. Keywords14.1 electrical insulation;

36、 nonrigid vinyl chloride polymertubingTABLE 3 Average Temperature of FailureGrade Nominal Wall Thickness, in. (mm)Temperature,C, minA all sizes 75B all sizes 80CH0.016 and 0.020 s0.406 and 0.508d0.025, 0.030 and 0.035 s0.635, 0.762, and 0.889d0.040, 0.045, 0.055 and 0.060 s1.016, 1.143, 1.397, and 1

37、.524d707585TABLE 4 Dielectric Breakdown RequirementsABWall Thickness, in.(mm)Dielectric Breakdown forGrades A and C, kV, minDielectric Breakdown forGrade B, kV, min0.012 (0.305) 10.8 9.30.016 (0.406) 12.5 10.40.020 (0.508) 14.0 11.00.025 (0.635) 15.7 12.00.030 (0.762) 17.1 12.90.035 (0.889) 18.0 13.

38、50.040 (1.016) 19.2 14.00.045 (1.143) 20.4 14.50.050 (1.270) 21.5 15.00.055 (1.397) 22.8 15.50.060 (1.524) 24.0 16.0AFor a wall thickness not listed in this table, the dielectric breakdown value shallbe that prescribed for the nearest smaller thickness.BFor tubing sizes not listed in this table, the

39、 wall thickness of the nearest largerdiameter shall apply.D922 113SUMMARY OF CHANGESCommittee D09 has identified the location of selected changes to this specification since the last issue,D6096 00AR06, that may impact the use of this specification. (Approved August 1, 2011.)(1) Revised Units statem

40、ent.(2) Added 1.3.(3) Revised text throughout.(4) Revised measurements in Table 3 and Table 4.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determinat

41、ion of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withd

42、rawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your

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