AIR FORCE MIL-STD-1504 C-2007 ABRASIVE BLASTING《喷砂法》.pdf

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1、 METRICMIL-STD-1504C (USAF) 01 March 2007 SUPERSEDES MIL-STD-1504B 8 June 1989 DEPARTMENT OF DEFENSE STANDARD PRACTICE ABRASIVE BLASTING This document is inactive for new design. AMSC: N/A AREA: MFP Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL

2、-STD-1504C FOREWORD 1. This Military Standard is approved for use by 309MXSG/MXRL, Department of the Air Force and is available for use by all departments and agencies of the Department of Defense. 2. This standard provides guidance for the Air Force repair process, acquisition, and manufacture of p

3、arts and/or spare parts on the landing gear of all military aircraft. 3. Beneficial comments, recommendations, additions, deletions, clarifications, etc. and any data that may improve this document should be sent to: 309MXSG/MXRIL, Hill AFB, UT 84056-2609 or e-mailed to: 309MXSG/MXRLhill.af.mil. Sin

4、ce contact information can change, verification of currency of this address information through ASSIST Online database at http:/assist.daps.dla.mil. ii Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1504C CONTENTS PARAGRAPH PAGEFOREWORD i 1.

5、 SCOPE 1 1.1 Scope. 1.2 Abrasive blast use. 1 2. APPLICABLE DOCUMENTS 1 2.1 General. 2.2 Government documents. 1 2.2.1 Specifications, standards, handbooks & commercial itemdescriptions. 1 2.2.2 Other Government documents, drawings, and publications. 1 2.3 Order of precedence. 2 3. DEFINITIONS (Not

6、Applicable) 2 4. GENERAL REQUIREMENTS 2 4.1 Abrasive blasting. 4.2 Cleaning. 2 4.3 Surface defects. 4.4 Blasting method. 2 4.5 Corrosion. 4.6 Materials and equipment. 3 4.6.1 Materials. 4.6.2 Equipment. 3 5. DETAILED REQUIREMENTS 3 5.1 Masking. 4 5.2 Distortion and warpage. 5.3 Compressed air. 4 5.4

7、 Process flow. 5.5 Glass bead blasting. 4 5.7 Silicon and aluminum blasting. 5 5.8 Plastic media blasting. 5.9 Quality control responsibility. 5 5.9.1 Quality control responsibility. 5.9.2 Requirements. 6 5.9.3 Rejected parts. 5.9.4 Drawing requirements. 6 6. NOTES 6 6.1 Intended use. iii Provided b

8、y IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1504C CONTENTS PARAGRAPHS PAGE6.2 Subject term (key word) listing. 6 6.3 Changes from previous issue. CONCLUDING MATERIALS 6 iv Provided by IHSNot for ResaleNo reproduction or networking permitted without

9、 license from IHS-,-,-MIL-STD-1504C 1. SCOPE 1.1 Scope. This standard covers the process and materials required for the abrasive blasting of military aircraft parts and missile components. Abrasive blast cleaning consists of forceful application of abrasive particles against the surface of metal par

10、ts. 1.2 Abrasive blast use. Typical uses include but limited to: a. Corrosion removal. b. Conditioning of surfaces for subsequent finishing. c. Removal of coatings, scale or dry soils. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 4 and 5 of this

11、 standard. This section does not include documents cited in other sections of this standard or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements

12、of the documents cited in sections 4 and 5 of this standard, whether or not they are listed. 2.2 Government documents.2.2.1 Specifications, standards, handbooks, and commercial item description. The following specifications, standards, handbooks, and commercial item descriptions form a part of this

13、document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-S-5002 Surface Treatments and Inorganic, (Inactive) Coating for MIL-PRF-9954 Glass Beads, Cleaning and Peening

14、for MIL-P-85891 Plastic Media, Removal of Organic Coatings (Copies of these documents are available online at http:/assist.daps.dla.mil or from Standardization Document Order Desk, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The fol

15、lowing other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. 1 Provided by IHSNot for ResaleNo reproduction or networking permitted

16、 without license from IHS-,-,-MIL-STD-1504C FEDERAL SPECIFICATIONS TT-C-490 Chemical Conversion Coatings of Pre-treatments for Ferrous Surfaces (Base for Organic Coatings) COMMERICAL ITEM DESCRIPTIONS A-A-1722 Grain, Abrasive (Soft Blasting) A-A-59316 Abrasive Materials, Blasting for (Copies of thes

17、e documents are available online at http:/assist.daps.dla.mil or from Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) CODE OF FEDERAL REGULATIONS (CFR) 29 CFR 1910 Toxic and Hazardous Substances (Copies of this document are available online at www.

18、access.gpo.gov/nara/cfr or from the Superintendent of Documents, U.S. Printing Office, North Capitol & “H” Streets, N.W., Washington D.C. 20402-0002.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document take

19、s precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. DEFINITIONS (Not applicable) 4. GENERAL REQUIREMENTS 4.1 Abrasive blasting. Aircraft components will not be abrasive blasted unless specifically authorized by

20、 applicable drawings or their process specifications. 4.2 Cleaning. Parts to be abrasive blasted shall be free of grease and oil. Cleaning shall be in accordance with MIL-S-5002 or TT-C-490. 4.3 Surface defects. Significant surface defects are not to be removed by abrasive blasting. These defects sh

21、ould be removed as specified or authorized by the applicable engineering department. 4.4 Blasting method. When blasting, the discharge flow shall be as smooth and continuous as possible to prevent uneven erosion of surfaces. Caution shall be exercised to avoid excessive blasting of surfaces to avoid

22、 warpage and pitting of material. Blasting time shall be no longer than is necessary to clean the surface. 4.5 Corrosion. Blast cleaning exposes uncontaminated metal to the environment. Parts shall only be blasted immediately preceding the painting or plating 2 Provided by IHSNot for ResaleNo reprod

23、uction or networking permitted without license from IHS-,-,-MIL-STD-1504C operations so that corrosion will not occur between the blasting and the finishing operations. 4.6 Materials and equipment. 4.6.1 Materials. Materials used for abrasive blasting are as follows: a. Silicone oxide. Silicone oxid

24、e (sand) meets the requirements of A-A-59316, Type II. b. Aluminum oxide. Aluminum oxide shall be natural dry corundum meets the requirements of A-A-59316, Type I and completely free from soluble salts, metallic particles or scale, dust, silt or other contaminates. c. Garnet. Abrasive media meets th

25、e requirements of A-A-59316, Type IV. d. Abrasive grit. Abrasive grit meets the requirements of A-A-1722. e. Abrasive material. Abrasive material meets the requirements of A-A-59316. f. Glass beads. Glass beads meets the requirements of MIL-G-9954. g. Plastic media. Plastic media meets the requireme

26、nts of MIL-P-85891. The plastic media covered by this specification is intended as an abrasive blasting material for paint removal. h. Reclaimed materials. The use of reclaimed materials shall be encouraged to the maximum extent possible. NOTE: Materials per A-A-59316 shall not be restricted to the

27、Grades listed in the specification. 4.6.2 Equipment. Equipment requirements for abrasive blasting shall be as follows: a. Size and type. The equipment shall be of adequate size and type for the work required. The equipment shall allow the operator close control over the intensity and direction of bl

28、ast. b. Dust removal. The equipment shall remove the dust formed during blasting and shall insure that the dust does not cause atmospheric contamination. c. Classification. The equipment shall include a screening or classification process to remove undersize or broken abrasive particles, corrosion p

29、articles, and paint and metal particles. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1504C d. Ventilation and personal protective equipment. Ventilation and personal protective equipment requirements shall be in accordance with OSHA CRS

30、 1910. 5. DETAILED REQUIREMENTS 5.1 Masking. Sections or areas of a part that are not to be abrasive blasted shall be masked off. Threaded holes and blind holes in parts shall be protected from abrasive deposits and physical damage by the insertion of appropriate bolts, plugs, or rubber stoppers. 5.

31、2 Distortion and warpage. Blasted parts shall show no evidence of distortion or warpage. Use care in blast cleaning to avoid excessive local blasting. Use fine abrasive and low air pressure on thin or low strength sections. 5.3 Compressed air. The compressed air used for blowing off dust or drying p

32、arts for dry abrasive blasting shall be essentially free from moisture, oil and solid particles. The air shall be filtered at the point of use or be supplied by facilities designed to deliver clean air. Clean and replace the filters or maintain the equipment as necessary to meet these requirements.

33、5.4 Process flow. (Typical) a. Clean in accordance with paragraph 4.2. b. Mask as required, paragraph 5.1. c. Clean by abrasive blasting. d. Clean with air as required. e. Continue processing as soon as possible. 5.5 Glass bead blasting. a. Precision cleaning requires spherical blast beads. Broken b

34、eads are abrasive and accelerated the removal of base metal during blast cleaning. b. The nozzle should be held at an angle close to perpendicular with surface being cleaned. c. The nozzle should be held 8 to 30 centimeters (cm) (3 to 12 inches) from the surface. d. The recommended air pressures are

35、: Ferrous Alloys 2.8 x 108to 4.2 x 108PA (40 to 60 pound force per square inch (psi) Aluminum Alloys 2.1 x 108to 3.5 x 108PA (30 to 50 psi) 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1504C Magnesium Alloys 6.9 x 104to 2.8 x 108(10 to 4

36、0 psi) Titanium Alloys 2.8 x 108to 4.2 x 108(40 to 60 psi) 5.7 Silicon and aluminum oxide blasting.WARNINGAvoid excessive inhalation of abrasive dust. Provide ventilation as required. (See: OSHA CRS 1910) a. The nozzle should be held at an angle close to perpendicular with the surface being cleaned.

37、 b. The nozzle shall be held at 8 to 31cm (3 to 12 inches) from the surface. c. The air pressure should not exceed 6.2 x 108Pa (90psi). 5.8 Plastic media blasting. Plastic media blasting is a good system for organic coating removal from metal surfaces. WARNINGPlastic media blasting should not be use

38、d on fiberglass or other composite materials or on metals having a thickness of less than 0.064 inches without the authorization of the responsible engineering authority. WARNINGConsult with equipment and media manufacturers on operational safety requirements as an example: Titanium and steel alloys

39、 will spark when blasted with plastic media. a. Use media conforming to the requirements of MIL-P-85891. Media should have a particule size of US screen 20 to 40 mesh. Media having a high density particle contamination level greater than 0.02 percent by weight should not be used. b. The nozzle shoul

40、d be held at an angle close to perpendicular with the surface being cleaned. c. The blast nozzle should be held at 31cm to 62cm (12 to 24 inches) for media having Barcol hardness of 34 to 42 and 56 to 77cm (18 to 30 inches) for media having Barcol hardness of 54 to 72cm. d. Pressure should be betwee

41、n 2.8 x 108to 4.2 x 108(40 to 60 psi) at the blast nozzle for media having a Barcol hardness of 34 to 42 and less than 4.2 x 108(40 psi) at the nozzle for media having a Barcol hardness of 54 to 72cm. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,

42、-MIL-STD-1504C 5.9 Quality control.5.9.1 Quality control responsibility. The responsible quality control department shall enforce the requirements of this standard. Inspection to meet the requirements shall be performed with such frequency as deemed necessary by the quality control department to ass

43、ure compliance with the standard. 5.9.2 Requirements. After abrasive cleaning the following requirements shall be satisfied: a. Materials shall be free of scale, paint, and corrosion products. b. Materials shall be free of dust, silt, powder, and other contamination. c. Part shall be free of warpage

44、, distortion, and excessive material removal. 5.9.3 Rejected parts. Parts rejected due to warpage, distortion or excessive material removal shall be referred to a material review board for further action. Parts rejected because of insufficient blast cleaning shall be re-cleaned in accordance with th

45、is standard. 5.9.4 Drawing requirements. Drawing requirements for surface finishes shall be met after the blast cleaning operation. When authorized by drawing or other applicable document, light machining or grinding methods may be used to produce the required surface finish after blasting. 6. NOTES

46、 (This section contains information of a general or explanatory nature that may be helpful but is not mandatory.) 6.1 Intended use. This standard provides guidance on the processes and procedures for abrasive blasting of landing gear components for all military aircraft. It may be used for other abr

47、asive blast operations with approval of the cognizant engineering organization. 6.2 Subject term (key word) listing.Abrasive blasting Abrasive material Aluminum oxide Corrosion Glass beads Plastic media Silicone oxide Surface defects 6.3 Changes from previous issue. Marginal notations are not used i

48、n this revision to identify changes with respect to the previous issue due to the extent of the changes. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-1504C CONCLUDING MATERIALS Custodian: Preparing Activity: Air Force 70 Air Force 70 Project: MFFP 0731