AIR FORCE MIL-HDBK-515-2002 WEAPON SYSTEM INTEGRITY GUIDE (WSIG)《武器系统的完整性指南(WSIG)》.pdf
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1、NOT MEASUREMENTSENSITIVEMIL-HDBK-515 (USAF)11 October 2002DEPARTMENT OF DEFENSEHANDBOOKWEAPON SYSTEM INTEGRITY GUIDE (WSIG)This Handbook is for guidance only. Do not cite this document as a requirement.AMSC AREA SESSDISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.Pro
2、vided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-515 (USAF)iiFOREWORD1. This handbook is approved for use by the Department of the Air Force and isavailable for use by all Departments and Agencies of the Department of Defense (DoD).2. This handb
3、ook is for guidance only. This handbook cannot be cited as arequirement. If it is, the contractor does not have to comply.3. This document provides guidance on how to integrate the existing integrityprocesses within systems engineering. This is accomplished through three basicthrusts:a. To integrate
4、 the efforts called out in the various integrity processes, namely: theAircraft Structural Integrity Program (ASIP), the Engine Structural Integrity Program(ENSIP), the Mechanical Equipment and Subsystems Integrity Program (MECSIP),and the Avionics/Electronics Integrity Process (AVIP).b. To synergis
5、tically integrate or coordinate specific integrity process efforts/taskswith related efforts in various other systems engineering disciplines (see table 1).c. To place increased emphasis on the sustainment portion of the life cycle.4. The integrity processes outlined for design and manufacturing alo
6、ng with soundrepeatable maintenance practices, resulting from accurate training systems andtechnical orders, are critical to the achievement, fielding, and sustainment of systemswhich meet the war fighters needs from delivery to retirement. 5. Beneficial comments (recommendations, additions, deletio
7、ns) and any pertinent datawhich may be of use in improving this document should be addressed to: ASC/ENOI,Bldg 560, 2530 Loop Road West, Wright-Patterson AFB OH 45433-7101 by using theStandardization Document Improvement Proposal (DD Form 1426) appearing at the endof this document, by letter, or by
8、e-mail to: Engineering.Standardswpafb.af.mil.Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-515 (USAF)iiiCONTENTSPARAGRAPH PAGE1. SCOPE. 11.1 Scope. 11.2 Applicability. . 11.3 Introduction. 11.4 Responsibilities. . 32. APPLICABLE DOCUMENTS
9、. 32.1 General. 32.2 Government documents. 32.2.1 Specifications, standards, and handbooks. 32.2.2 Other Government documents, drawings, and publications. 42.3 Order of precedence. . 43. DEFINITIONS. 43.1 Acronyms used in this handbook: 44. WEAPON SYSTEM INTEGRITY PROCESS. 64.1 Planning and coordina
10、tion 114.2 Design criteria. . 124.3 Characterizing the environment. 124.4 Characterizing materials. 124.5 Characterizing production and quality 134.6 Identification and tracking of critical items 134.7 Analysis 144.8 Tests and demonstrations 154.9 Life management 154.9.1 Tracking 164.9.1.1 Tracking
11、defective product use. 174.9.1.2 Maintenance tracking 174.9.2 Lead the fleet 174.9.3 Force management and sustainment. 174.10 Application of integrity processes. 184.10.1 Application to new systems. . 184.10.2 Application to modifications. . 184.10.3 Application to COTS and modified use. 184.10.4 Ex
12、tending the service life of existing systems. . 195. SUMMARY. 196. NOTES. 206.1 Intended use. 206.2 Subject term (key word) listing. 20FIGURE 1. OSSb. To synergistically integrate or coordinate specific integrity process efforts/tasks withrelated efforts in various other systems engineering discipli
13、nes; andc. To place increased emphasis on the sustainment portion of the life cycle.This handbook does not supersede the integrity process documents referenced. This handbookis for guidance only and cannot be cited as a requirement.1.2 Applicability.Application of the WSIG to the design, production,
14、 and sustainment of systems is virtuallyunlimited. It applies to all elements of the weapon system (e.g., airframe, subsystems, avionics,engines, support, and training equipment) in all phases of life. Weapon system integrity appliesto more than just new developments: it applies to system modificati
15、ons (MODS), commercialoff-the-shelf (COTS) equipment, use of form, fit, and functional interface (F3I) (interchangeable),changes in use, service life extension, and all of the corresponding changes in sustainmentneeded to maintain the integrity of performance. Each integrity process document referen
16、cedherein details specific activities to be accomplished during the various phases within a program.This guide integrates the integrity processes within systems engineering and provides a singlecontractual reference.Each of the integrity process documents, as well as other referenced documents, prov
17、ide moredetailed guidance for application of pertinent integrity efforts in the design and sustainmentprocess. The application of guidance must be tailored to the equipment in question and thefunction provided. The WSIG integrates these practices and policies into a cohesive approachthat fills in th
18、e gaps, reduces overlap, and addresses sustainment of integrity of the system/itemthroughout its lifetime.1.3 Introduction.Weapon system integrity is an overarching set of tools and processes which enables theintegration of sound engineering practices at the systems level: the impetus being thesusta
19、inment of safety, suitability, and effectiveness for the life of the system. This includes theability to return systems to specification level performance after repair/overhaul activities.Weapon system integrity is an integral process through which operational safety, suitability, andeffectiveness (
20、OSS i.e. the applicable processes foran avionics upgrade to an existing platform will certainly differ from a new start program.Weapon system integrity helps to ensure the proper integrity processes are applied, whether aprogram is in development, undergoing a modification, or in a sustainment phase
21、.Weapon system integrity establishes overall guidance for an aircraft level integrity process. Itdoes not replace the existing integrity processes but points to them for the detailedimplementation related to a specific application. This methodology is shown on figure 1.FIGURE 1. OSS the technologica
22、l maturity of the design underProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-HDBK-515 (USAF)7consideration, production process controllability, quality control; degree of systems integration;risk associated with wrong decisions; and the effort r
23、equired to gain that data still needed.Depending on the scope of the effort involved, different elements within a system will start andend this information gathering and decision process at different times within a program. For thisreason, system integrity, in terms of the tasks delineated, cannot b
24、e completely tied tomilestones for all systems or subsystems within any given program. Rather, theappropriateness of efforts and schedules must both support OSS validating analyses;increasing the understanding of the variability associated with manufacturing andcontrol; providing information regardi
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