AECMA PREN 4700-006-2009 Aerospace series Steel and heat resisting alloys Wrought products Technical specification Part 006 Pre-production and production forgings Edition P 1 [Repl.pdf

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1、ASD STANDARD NORME ASD ASD NORM prEN 4700-006 Edition P 1 July 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: Supersedes prEN 286

2、0-3 edition P 1 of October 1993 and will supersede EN 2157-3:1993 and supersedes relevant parts of prEN 2860-1 edition P 1 of October 1993 and will supersede relevant parts of EN 2157-1:1993 ENGLISH VERSION Aerospace series Steel and heat resisting alloys Wrought products Technical specification Par

3、t 006: Pre-production and production forgings Srie arospatiale Aciers et alliages rsistant chaud Produits corroys Spcification technique Partie 006 : Pices types et pices de srie Luft- und Raumfahrt Stahl und Hochwarmfesten Legierungen Umgeformte Erzeugnisse Technische Lieferbedingungen Teil 006: Au

4、sfallmuster und Serienschmiedest This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approv

5、ed by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examinatio

6、n and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level

7、 by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 31 July 2009 Comments should be sent within six months after the date of publication to ASD-STAN Metallic Material Domain Copyright 2009 by ASD-STAN

8、 Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-006:2009 (E) 2 Contents Page Foreword2 Introduction.3 1 Scope 3 2 Normative references3 3 Terms and definitions .5 4 Wording of order5 5 Health an

9、d safety .5 6 Technical requirements 6 6.1 General6 6.2 Qualification requirements .6 6.3 Re-qualification requirements6 6.4 Release requirements .6 6.5 Process control testing (Procedure X) 7 6.6 Retests7 6.7 Special tests.8 6.8 Capability clause .8 6.9 Statistical process control8 6.10 Inspection

10、and test report.9 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Metallic Material Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publica

11、tion. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-006:2009 (E) 3 Introduction This standard is part of the series of EN metallic material standards for aerospace applications. The general org

12、anization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of wrought products in steel and heat resisting alloys. It shall be applied when referred to and in conjunction with the EN material standa

13、rd unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the refere

14、nced document (including any amendments) applies. ISO 3651-1, Determination of resistance to intergranular corrosion of stainless steels Part 1: Austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in nitric acid medium by measurement of loss in mass (Huey test). ISO 3651-2, D

15、etermination of resistance to intergranular corrosion of stainless steels Part 2: Ferritic, austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in media containing sulfuric acid. EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method. EN ISO 6508-1, Metal

16、lic materials Rockwell hardness test Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T). EN 2002-001, Aerospace series Metallic materials Test methods Part 1: Tensile testing at ambient temperature.EN 2002-002, Aerospace series Metallic materials Test methods Part 2: Tensile testing at ele

17、vated temperature. EN 2002-005, Aerospace series Test methods for metallic materials Part 5: Uninterrupted creep and stress-rupture testing. EN 2002-7, Aerospace series Metallic materials Test methods Part 7: Hardness test. 1)EN 2002-8, Aerospace series Metallic materials Test methods Part 8: Microg

18、raphic determination of grain size.1)EN 2002-16, Aerospace series Metallic materials Test methods Part 16: Non-destructive testing Penetrant testing. 1)EN 2003-2, Aerospace series Steels Test methods Part 2: Izod impact test. 1)1) Published as ASD Prestandard at the date of publication of this stand

19、ard. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-006:2009 (E) 4 EN 2003-5, Aerospace series Test methods for steel products Part 5: Charpy impact test (V notch). 1)EN 2003-7, Aerospace series

20、 Steel Test methods Part 7: Macrographic test. 1)EN 2032-1, Aerospace series Metallic materials Part 1: Conventional designation. EN 2032-2, Aerospace series Metallic materials Part 2: Coding of metallurgical condition in delivery condition. EN 2078, Aerospace series Metallic materials Manufacturing

21、 schedule, inspection schedule, inspection and test report Definition, general principles, preparation and approval. EN 2157-3, Aerospace series Steel Forging stock and forgings Technical specification Part 3: Pre-production and production forgings. EN 2950, Aerospace series Test method wrought heat

22、 resisting alloys semi-finished products and parts Conditions for macrographic and micrographic examination Atlas of structures and defects. EN 2951, Aerospace series Metallic materials Test method Micrographic determination of content of non-metallic inclusions. 1)EN 3874, Aerospace series Test met

23、hods for metallic materials Constant amplitude force-controlled low cycle fatigue testing. 1)EN 3987 Aerospace series Test method for metallic materials Constant amplitude force-controlled high cycle fatigue testing. EN 3988, Aerospace series Test methods for metallic materials Constant amplitude st

24、rain-controlled low cycle fatigue testing. 1) EN 4050-1, Aerospace series Test method for metallic materials Ultrasonic inspection of bars, plates, forging stock and forgings Part 1: General requirements. 1)EN 4050-4, Aerospace series Test method for metallic materials Ultrasonic inspection of bars,

25、 plates, forging stock and forgings Part 4: Acceptance criteria. 1) EN 4258, Aerospace series Metallic materials General organization of standardization Links between types of EN standards and their use. EN 4259, Aerospace series Metallic materials Definition of general terms. 1)EN 4268, Aerospace s

26、eries Metallic materials Heat treatment facilities General requirements. EN 4436, Aerospace series Steel Test methods Determination of Delta ferrite content. 1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance i

27、n design, development, production, installation and servicing (based on ISO 9001:1994). EN 9133, Aerospace series Quality management systems Qualification procedure for aerospace standard parts. EN 10027-1, Designation systems for steels Part 1: Steel names. EN 10045-1, Metallic materials Charpy imp

28、act test Part 1: Test method. EN 10079, Definition of steel products. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-006:2009 (E) 5 TR 2410, Aerospace series Metallic materials Relationship betw

29、een dimensional standards and material standards. 2)ASTM E709, Standard Guide for Magnetic Particle Examination. 3)ASTM E1444, Standard Practice for Magnetic Particle Examination. 3)AMS 2750, Pyrometry. 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in E

30、N 4259 apply. For definitions specific to steel, see EN 10079. 4 Wording of order The order shall clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimensions and tolerances or reference to an appropriate

31、dimensional standard; product designation, when required; forwarding address; nature and type of packing, if required; surface protection, if appropriate; definition and frequency of any special tests and their retest procedures, if required. 5 Health and safety Products in the delivery condition sh

32、all fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. 2) Published as ASD Technical Report at the date of publication of this standard. 3) Published by: American Society for Testing and Materials (ASTM),

33、 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-006:2009 (E) 6 6 Technical requirements 6.1 General The product shall s

34、atisfy the requirements of the order, drawing inspection schedule or material standard: see Table 2, line 5. The order, drawing or inspection schedule shall specify the tests to be performed upon (i) pre-forgings for qualification and/or requalification (ii) serial production forgings for process co

35、ntrol testing (Procedure X: see section 6.4) and (iii) batch release when cut-up testing or forgings is required. Unless otherwise specified on the order, drawing or inspection schedule, acceptance criteria for the tests are stated in the material standard, the requirements for each line of which ar

36、e detailed in Tables 2 and 3 of this technical specification. Table 2 related to lines 1 to 29 (inclusive) of the material standard and Table 3 relates to lines 30 onwards in which the subline format is also used. If a particular test is needed but not shown in a specific line in Tables 2 and 3, the

37、 requirement shall be specified on the order, drawing, inspection schedule or material standard. 6.2 Qualification requirements See line 100 in Table 3 of this technical specification. Qualification shall normally comprise assessment of pre-production forgings. See Table 2, section 4.2. 6.3 Re-quali

38、fication requirements Re-qualification of serial production forgings may be required, in the following cases: modification of the drawing; use of forging stock from a different source; modifications to the forging stock form and/or manufacturer route; modifications to an existing die; use of a new (

39、replacement) die; modifications to the forging manufacturing route; when a significant time interval (usually several years) had elapsed between forging campaigns for a specific part number; when required by the purchaser for any other reason. Re-qualification testing requirements, especially locati

40、on of test pieces, shall be identical to those used for the initial qualification of the pre-production forgings unless otherwise specified on the order, drawing or inspection schedule. 6.4 Release requirements Release testing shall be the responsibility of the manufacturer. The sampling procedure f

41、or release testing shall be one of the following, as specified on the order, drawing or inspection schedule. Where no procedure is specified, procedure A shall be used: Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license f

42、rom IHS-,-,-prEN 4700-006:2009 (E) 7 Procedure A: Separate forged test samples shall be procedure produced from the same batch of forging stock as that used to make the serial production forgings. Procedure A may be used alone unless denoted AX on the drawing, order or inspection schedule in which c

43、ase it shall be applied only in conjunction with procedure X (See 6.5). Procedure B: Separate forged heat treatment control test samples shall be prepared which conform to the same material standard as the production forgings, but from a different batch of forging stock. Procedure B shall only be us

44、ed when full heat treatment of the serial production forgings is carried out by the manufacturer and only in conjunction with procedure X (See 6.5). Procedure C: Integral test samples shall be removed from each forgings. The order, drawing of inspection schedule shall specify how many test samples s

45、hall be tested per batch. Procedure C may be used alone unless denoted CX on the drawing, order or inspection schedule in which case it shall be applied only in conjunction with procedure X (See 6.5). Procedure D: Test samples shall be machined from forging(s) selected from each production batch and

46、 at locations specified on the order, drawing or inspection schedule. When required, the manufactured shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. 6.5 Process control testing (Procedure X) Procedure X i

47、s process control procedure consisting of periodic “cut-up” testing to ensure that the serial production forgings continued to conform to the specified requirements. If procedure X is invoked by the order, drawing or inspection/manufacturing schedule and/or if procedures B, AX or CX are used for rel

48、ease tests (see section 6.4), forgings shall be selected from series production at the frequency stated therein. It is recommended that the maximum number of forgings manufactured between repeat “cut-up” testing conforming to procedure X shall be as stated in the following Table 1: Table 1 Mass of forging (kg) Number of forgings 1 2 000 1 25 As stated on the order, drawing, inspection schedule The testing requirements, including the location, type and size of test pieces shall be identical to