ACI 503 3M-2010 Specification for Producing a Skid-Resistant Surface on Concrete by the Use of Epoxy and Aggregate.pdf

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1、Specification for Producing aSkid-Resistant Surface on Concreteby the Use of Epoxy and AggregateAn ACI StandardReported by ACI Committee 503ACI 503.3M-10(metric)American Concrete InstituteAdvancing concrete knowledgeSpecification for Producing a Skid-Resistant Surface on Concreteby the Use of Epoxy

2、and AggregateFirst printingOctober 2010ISBN 978-0-87031-400-1Copyright by the American Concrete Institute, Farmington Hills, MI. All rights reserved. This materialmay not be reproduced or copied, in whole or part, in any printed, mechanical, electronic, film, or otherdistribution and storage media,

3、without the written consent of ACI.The technical committees responsible for ACI committee reports and standards strive to avoid ambiguities,omissions, and errors in these documents. In spite of these efforts, the users of ACI documents occasionallyfind information or requirements that may be subject

4、 to more than one interpretation or may beincomplete or incorrect. Users who have suggestions for the improvement of ACI documents arerequested to contact ACI. Proper use of this document includes periodically checking for errata atwww.concrete.org/committees/errata.asp for the most up-to-date revis

5、ions.ACI committee documents are intended for the use of individuals who are competent to evaluate thesignificance and limitations of its content and recommendations and who will accept responsibility for theapplication of the material it contains. Individuals who use this publication in any way ass

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7、r purpose ornon-infringement.ACI and its members disclaim liability for damages of any kind, including any special, indirect, incidental,or consequential damages, including without limitation, lost revenues or lost profits, which may resultfrom the use of this publication.It is the responsibility of

8、 the user of this document to establish health and safety practices appropriate tothe specific circumstances involved with its use. ACI does not make any representations with regard tohealth and safety issues and the use of this document. The user must determine the applicability of allregulatory li

9、mitations before applying the document and must comply with all applicable laws and regulations,including but not limited to, United States Occupational Safety and Health Administration (OSHA) healthand safety standards.Order information: ACI documents are available in print, by download, on CD-ROM,

10、 through electronicsubscription, or reprint and may be obtained by contacting ACI.Most ACI standards and committee reports are gathered together in the annually revised ACI Manual ofConcrete Practice (MCP).American Concrete Institute38800 Country Club DriveFarmington Hills, MI 48331U.S.A.Phone: 248-

11、848-3700Fax: 248-848-3701www.concrete.orgACI 503.3M-10 supersedes ACI 503.3-92, was adopted September 20, 2010, andpublished October 2010.Copyright 2010, American Concrete Institute.All rights reserved including rights of reproduction and use in any form or by anymeans, including the making of copie

12、s by any photo process, or by electronic ormechanical device, printed, written, or oral, or recording for sound or visual reproductionor for use in any knowledge or retrieval system or device, unless permission in writingis obtained from the copyright proprietors.1Specification for Producing a Skid-

13、Resistant Surface on Concrete by the Use of Epoxy and AggregateAn ACI StandardReported by ACI Committee 503ACI 503.3M-10This specification describes the work of producing a skid-resistant surfaceon hardened concrete by the application of a multi-component epoxy resin.It includes controls for resin l

14、abeling, storage, handling, mixing, andapplication; surface evaluation and preparation; and inspection andquality. In addition, it describes an aggregate to be used with the coating.Keywords: aggregates; coatings; concrete pavements; epoxy resins; hardenedconcrete; quality control; skid resistance;

15、specification; standards.CONTENTS(mandatory portion follows)Part 1General, p. 21.1Scope1.2Units of measurement1.3Reference standards1.4Definitions1.5Submittals1.6Quality assurance1.7Product delivery, storage, and handling1.8Project conditionsPart 2Materials, p. 22.1General2.2ProductsPart 3Execution,

16、 p. 33.1Preparation of surfaces3.2Evaluate surface before coating application3.3Coating mixtures3.4Coating application3.5Field quality control3.6CleanupNotes to Specifier, p. 3General notes(nonmandatory portion follows)Foreword to checklists, p. 4Mandatory Requirements Checklist, p. 4Optional Requir

17、ements Checklist, p. 5Submittals Checklist, p. 5Herschel H. Allen III Robert W. Gaul Kelly M. Page Joe SolomonMilton D. Anderson Bert Paul Kriekemans John R. Robinson Michael S. StenkoChristopher J. Ball Shreerang N. Nabar Raymond J. Schutz David WhiteCraig A. Ballinger Brad Nemunaitis W. Glenn Smoa

18、k Richard E. WollmershauserFrank J. ConstantinoMichael M. SprinkelChairMyles A. MurraySecretaryAn in.-lb version of this document (ACI503.3-10) is available at www.concrete.org2 PRODUCING A SKID-RESISTANT SURFACE ON CONCRETE BY USE OF EPOXY AND AGGREGATE (ACI 503.3M-10)American Concrete Institute Co

19、pyrighted Materialwww.concrete.org(mandatory portion follows)PART 1GENERAL1.1Scope1.1.1 This reference specification covers the production ofa skid-resistant surface on hardened concrete by the applicationof epoxy and aggregate.1.1.2 The provisions of this reference specification shallgovern unless

20、otherwise specified in the Contract Documents.1.2Units of measurementValues in this specification are stated in SI units. Acompanion specification in inch-pound units is also available.1.3Reference standards1.3.1 ASTM International standardsC131-06 Standard Test Method for Resistance toDegradation o

21、f Small-Size CoarseAggregate by Abrasion and Impact inthe Los Angeles MachineC136-06 Standard Test Method for Sieve Analysisof Fine and Coarse AggregatesC566-97(2004) Standard Test Method for TotalEvaporable Moisture Content of Aggre-gate by DryingC881/C881M-10 Standard Specification for Epoxy-Resin

22、-Base Bonding Systems forConcreteC1583/C1583M-04 Standard Test Method for TensileStrength of Concrete Surfaces and theBond Strength or Tensile Strength ofConcrete Repair and Overlay Materialsby Direct Tension (Pull-off Method)D4263-83(2005) Standard Test Method for IndicatingMoisture in Concrete by

23、the PlasticSheet MethodThese publications may be obtained from the followingorganization:ASTM International100 Barr Harbor DriveWest Conshohocken, PA 19428www.astm.org1.4DefinitionsArchitect/Engineerthe architect, engineer, architecturalfirm, or engineering firm issuing Contract Documents oradminist

24、ering the Work under Contract Documents, or both.Contract Documentsa set of documents supplied bythe Owner to the Contractor as the basis for construction;these documents contain contract forms, contract conditions,specifications, drawings, addenda, and contract changes.Contractorthe person, firm, o

25、r entity under contract forconstruction of the Work.submittaldocument or material provided to the Architect/Engineer for review or acceptance.Workthe entire construction or separately identifiable partsthereof required to be furnished under Contract Documents.1.5Submittals1.5.1 Submit the data requi

26、red in Paragraphs 1.5.1.athrough 1.5.1.c in accordance with the Contract Documents.1.5.1.a Submit the manufacturers certification verifyingperformance to material specifications specified in Article 2.2.1.5.1.b MaterialsSubmit technical data sheets andmaterial safety data sheets (MSDS).1.5.1.c Submi

27、t surface preparation procedures andequipment.1.6Quality assurance1.6.1 LabelingClearly mark all containers with thefollowing information:1. Name of manufacturer.2. Manufacturers product identification.3. Manufacturers instructions for mixing.4. Warning for handling and toxicity.5. Expiration date.1

28、.6.2 Application controlSubmit mixing and applicationprocedures for approval before use.1.7Product delivery, storage, and handling1.7.1 Delivery of materialsDeliver all materials insealed containers with labels legible and intact.1.7.2 Storage of materialsStore all materials attemperatures between 4

29、C and 38C unless otherwiserecommended by the manufacturer.1.7.3 Handling of materialsHandle all materials in asafe manner and in a way to avoid breaking container seals.1.8Project conditions1.8.1 Environmental requirementsContractor shall complywith manufacturers recommendations as to environmentalc

30、onditions under which epoxy resin may be applied.1.8.2 Disposal of materialsDispose of unused materialsin accordance with MSDS.PART 2MATERIALS2.1General2.1.1 DescriptionThis Part covers requirements formaterials and application of multi-component epoxy coatingsystem.2.2Products2.2.1 Epoxy binderThe

31、two-part epoxy system shallmeet material requirements of ASTM C881M. Curingtemperature requirements (class) and viscosity (grade) shallbe determined by the Contractor based on the manufacturersrecommendations and approved by the Architect/Engineerafter project conditions have been established.2.2.2

32、Skid-resistant aggregate2.2.2.1 Aggregate shall meet the gradation given inTable 2.1 in accordance with ASTM C136, unless otherwisespecified. Aggregate shall have a hardness of 6 or greater onthe Mohs hardness scale.2.2.2.2 Total evaporable moisture content of aggregateshall be determined in accorda

33、nce with ASTM C566. Thetotal evaporable moisture content shall not exceed 0.2%.PRODUCING A SKID-RESISTANT SURFACE ON CONCRETE BY USE OF EPOXY AND AGGREGATE (ACI 503.3M-10) 3American Concrete Institute Copyrighted Materialwww.concrete.orgPART 3EXECUTION3.1Preparation of surfaces3.1.1 Concrete surface

34、s to which epoxies are to be appliedshall be newly prepared substrate free of loose and unsoundmaterials and contamination that affect cure or adhesion ofepoxy. Prepare surfaces by mechanical abrasion.3.1.2 Mechanical abrasionUse abrasive blasting, shot-blasting, or other approved means.3.2Evaluate

35、surface before coating application3.2.1 Evaluate all prepared concrete surfaces before applica-tion of coating to ensure that requirements of Article 3.2 are met.3.2.2 Tensile strength of concrete surface shall have anaverage minimum pulloff strength of 1.72 MPa in accordancewith ASTM C1583M.3.2.2.1

36、 Apply test patches of the skid-resistant coating toprepared concrete surfaces at the rate of one per span or400 m2, whichever is smaller. An evaluation shall be theaverage of three individual tests at each test patch location.3.2.2.2 The tensile adhesion evaluation shall not beperformed at surface

37、temperatures above 27C.3.2.2.3 Tests should be repeated when results are not afailure of concrete in 50% or more of the test area. Repeatedfailures in adhesion, or cohesion in adhesive, indicateimproper cleaning of concrete, incorrect adhesive, or faultyadhesive application techniques.3.2.2.4 If tes

38、t strength is less than 1.72 MPa after severaltests, the following options are recommended, unlessotherwise specified:Additional surface preparation.Do not place overlay.Replace concrete.Use an alternative system.3.2.3 The surface shall be free of any deleterious materialssuch as laitance, curing co

39、mpounds, dust, dirt, and oil, andmaterials resulting from surface preparation, as specified inArticle 3.1, shall be removed.3.2.4 All concrete surfaces shall be dry as defined inParagraph 3.2.5 unless a water-insensitive coating is used.Surface temperature shall be at least 13C to permit wettingof t

40、he concrete surface by epoxy coating, unless otherwisespecified or recommended by manufacturer.3.2.5 Evaluate moisture content for concrete by deter-mining if moisture will collect at bond lines betweenconcrete and epoxy coating before epoxy has cured. Thismay be accomplished by taping a 1.22 x 1.22

41、 m polyethylenesheet to concrete surface in accordance with ASTM D4263. Ifmoisture collects on underside of polyethylene sheet earlier thanthe time required for curing of epoxy according to the ContractDocuments, then allow concrete to dry sufficiently to preventthe possibility of moisture between t

42、he concrete and epoxy.3.3Coating mixtures3.3.1 Condition the epoxy components to be at a temperaturebetween 16 to 38C, unless otherwise recommended by themanufacturer.3.3.2 Mix epoxy components in a clear container free ofharmful contamination or foreign particles.3.3.3 Thoroughly blend epoxy compon

43、ents with amechanical mixer to a uniform and homogeneous mixture.Mix small batches (up to 0.95 L) by use of spatulas, paletteknives, or similar devices. The proportioning and mixingratio of epoxy shall be as specified by the manufacturer andshall not be modified.3.4Coating application3.4.1 Apply epo

44、xy coating to the concrete surface byroller, squeegee, or spray equipment. Apply epoxy coating tothe entire surface at a minimum uniform coverage rate of1.6 L/m2, unless otherwise specified.3.4.2 Apply skid-resistant aggregate while the coating isstill fluid at the minimum rate of 6.49 kg/m2, unless

45、 other-wise specified.3.4.3 Protect joints from exposure to the coating materials.3.5Field quality control3.5.1 Pulloff strength of cured skid-resistant surface toconcrete shall meet requirements of Paragraph 3.2.2. Thefailure shall be cohesive within concrete. There shall be nofailures in adhesion.

46、3.5.2 If test results do not meet the required average 1.72 MPapulloff strength, check surface preparation procedures andrepeat tests. If test results still do not meet the requiredaverage 1.72 MPa pulloff strength, check manufacturersbatching, mixing, placing, and curing requirements andrepeat test

47、 until required pulloff strength is achieved, unlessotherwise permitted.3.6Cleanup3.6.1 Protect concrete surfaces against spillage beyond thelimits of surface receiving coating.3.6.2 Immediately remove any epoxy resin applied orspilled beyond desired areas. Perform cleanup with materialdesignated by

48、 epoxy coating manufacturer. Avoid contami-nation of work area.(nonmandatory portion follows)NOTES TO SPECIFIERGeneral notesG1. ACI Specification 503.3M-10 is to be used by referenceor incorporation in its entirety in the Project Specification.Do not copy individual Sections, Parts, Articles, or Par

49、agraphsinto the Project Specification, because taking them out ofcontext may change their meaning.Table 2.1Aggregate gradationApplication Bridge deckParking deck orpedestrian walkwaySieve size Percent passing Percent passing4.75 mm 100 2.36 mm 30 to 75 1001.18 mm 0 to 5 51 to 75850 m 14 to 50600 m0 to 1 0 to 25425 m 0 to 24 PRODUCING A SKID-RESISTANT SURFACE ON CONCRETE BY USE OF EPOXY AND AGGREGATE (ACI 503.3M-10)American Concrete Institute Copyrighted Materialwww.concrete.orgG2. If Sections or Parts of ACI Specif