UOP 864-2012 Sulfur in Organic and Inorganic Materials by Combustion and IR Detection.pdf

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1、 IT IS THE USERS RESPONSIBILITY TO ESTABLISH APPROPRIATE PRECAUTIONARY PRACTICES AND TO DETERMINE THE APPLICABILITY OF REGULATORY LIMITATIONS PRIOR TO USE. EFFECTIVE HEALTH AND SAFETY PRACTICES ARE TO BE FOLLOWED WHEN UTILIZING THIS PROCEDURE. FAILURE TO UTILIZE THIS PROCEDURE IN THE MANNER PRESCRIB

2、ED HEREIN CAN BE HAZARDOUS. MATERIAL SAFETY DATA SHEETS (MSDS) OR EXPERIMENTAL MATERIAL SAFETY DATA SHEETS (EMSDS) FOR ALL OF THE MATERIALS USED IN THIS PROCEDURE SHOULD BE REVIEWED FOR SELECTION OF THE APPROPRIATE PERSONAL PROTECTION EQUIPMENT (PPE). COPYRIGHT 1985, 1989, 2012 UOP LLC. All rights r

3、eserved. Nonconfidential UOP Methods are available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, USA. The UOP Methods may be obtained through the ASTM website, www.astm.org, or by contacting Customer Service at serviceastm.org, 610.832.9555 FAX, or

4、610.832.9585 PHONE. Sulfur in Organic and Inorganic Materials by Combustion and IR Detection UOP Method 864-12 Scope This method is for determining total sulfur in organic materials, such aspetroleum products, and inorganic materials, such as catalysts, by combustion using a LECO S632 Sulfur Analyze

5、r. The range of analysis is from 100% down to a lower limit of quantitation of 0.005 mass-% sulfur. Water and halogens, such as fluoride and chloride, must be removed from the carrier stream by using a trap to prevent acids from forming and damaging the infrared cell. For liquids, the method is gene

6、rally limited to samples having initial boiling points above 200C. However, it can be applied to some wider boiling range samples, such as crude oils, where experience has shown that no losses occur during the combustion process. Reference UOP Method 999, “Precision Statements in UOP Methods,” www.a

7、stm.org Outline of Method The LECO S632 Sulfur Analyzer is set to the correct temperature for the sample type and method; the halogen and moisture trap is loaded with fresh reagents; and the calibration is verified by analyzing quality assurance materials. A sample is weighed and combusted in an oxy

8、gen atmosphere where the sulfur is oxidized to SO2. The SO2 gas is passed through a purification system to remove halogens, moisture, and dust, and is then detected by a solid state infrared detector. The instrument software calculates the results by comparison to preprogrammed values obtained for s

9、ulfur standards. Apparatus References to catalog numbers and suppliers are included as a convenience to the method user. Other suppliers may be used. Balance, readability 0.0001 g Mortar, porcelain, 130-mm OD, with pestle, Fisher Scientific, Cat. Nos. 12-961C and 12-961-5C, respectively Oven, capabl

10、e of operation at 105C, Fisher Scientific, Cat. No. 13-247-625G Pipet, dropping, straight tip, with bulb, Fisher Scientific, Cat. No. 14-955-215 2 of 6 864-12 Scoop, measuring, large, capacity about 0.85 g, LECO, Cat. No. 503-032 Spatula, micro, Fisher Scientific, Cat. No. 21-401-15 Sulfur analyzer,

11、 Model S632, LECO, Cat. No. 200-706, including the following spare parts and accessories: Boat stop, LECO, Cat. No. 606-308 Combustion tube, inner, LECO, Cat. No. 606-313 Combustion tube, outer, LECO, Cat. No. 606-309 Lance tube, ceramic, LECO, Cat. No. 625-401-351 Purge tube, LECO, Cat. No. 625-401

12、-317 Regulator, oxygen, 2 stage, LECO, Cat. No. 501-291 Tongs, crucible, stainless steel, riveted, Fisher Scientific, Cat. No. 15-186 Reagents and Materials References to catalog numbers and suppliers are included as a convenience to the method user. Other suppliers may be used. References to water

13、mean deionized or distilled water. Anhydrone, LECO, Cat. No. 501-171 Antimony metal, for halogen trap, LECO, Cat. No. 769-608-HAZ Combustion boat, 250/box, LECO, Cat. No. 528-203-250 COMCAT accelerator, LECO, Cat. No. 502-321 F-Cl absorbent, for halogen trap, LECO, Cat. 769-610-HAZ Oxygen, ultra hig

14、h purity, local supply Quartz wool, fine, LECO, Cat. No. 502-177 Standards, calibration, coal, 0.28, 1.54, 3% sulfur, LECO, Cat. Nos. 502-433, 502-436, 502-437, respectively Standards, calibration, in paraffin oil, 0.3, 1.0, 2.0, and 4% sulfur, LECO, Cat. Nos. 764-545, 764-546, 764-547, 501-099, res

15、pectively Standards, calibration, manganese ore concentrate, 290 mg/kg sulfur, ICRM, No. P12/2, available from Brammer Standard Standards, calibration, sandstone rock, 860 mg/kg sulfur, CNAC, NCS DC 73304, available from Brammer Standard Standards, calibration, soil, 0.016, 0.088 % sulfur, LECO Cat.

16、 Nos. 502-062, 502-309, respectively Water, deionized or distilled Procedure The analyst is expected to be familiar with general laboratory practices, the technique of sulfur analysis by combustion-IR, and the equipment being used. Dispose of used reagents, materials, and samples in an environmental

17、ly safe manner according to local regulations. 3 of 6 864-12 The detailed procedure listed below is specific to the instrument listed in the Apparatus section. Other instruments may require different procedures. Operating Parameters Install the analyzer according to the instructions in the manufactu

18、rers operating manual. The system electronics require a two-hour warm up and the furnace must be at the specified operating temperature. The conditions listed in Table 1 apply to the LECO Model S632. If other instrumentation is used, the conditions will be different. Table 1 Operating Conditions Fur

19、nace temperature* 1350 - 1450C Oxygen carrier gas input pressure 205 kPa (30 psig) System pressure 70 kPa (10 psig) Gas flows (during operation) Purge 3.0 L/min Lance 1.0 L/min Analysis time 60 sec minimum Lance delay 30 sec Comparator level 1 - 3 Answer precision 3 Clean interval 15 *1350C is used

20、for organics; 1450C is used for inorganics. If it is unclear what temperature to use for a particular material, consult the instrument manufacturer for recommendations. All voltage, sulfur cell temperature, and electronic unit temperature adjustments are to be made as described in the instruction ma

21、nual. Instrument Preparation The instrument must be prepared daily prior to analyses by performing the following steps: 1. Check oxygen gas supply. 2. Empty the spent sample boats from the internal collection container (bucket). 3. Check halogen/moisture trap, reload if anhydrone is hard and yellowe

22、d or F-Cl absorbent is dark orange or brown. Halogen/moisture trap is loaded as follows: a. Quartz wool, 2-3 cm b. Antimony, 2-3 cm c. Quartz wool, 2-3 cm d. F-Cl absorbent, 6-8 cm e. Quartz wool, 2-3 cm f. Anhydrone, 8-10 cm g. Quartz wool, 1-2 cm The halogen/moisture trap should be monitored durin

23、g the analyses. Some samples, e.g., those with high chloride or moisture, may require frequent reloading of the trap. 4. Analyze 3-5 conditioning samples using the instrument calibration program appropriate to the sample type, which will set the furnace temperature. Conditioning samples consist of a

24、pproximately 0.3 g of any material with a sulfur concentration of at least 0.1% mixed with one 4 of 6 864-12 scoop of COMCAT accelerant. The low-level coal calibration standard may be used. These samples condition the detector prior to standard and sample analyses. 5. Analyze five blank samples, con

25、sisting of a sample boat with one scoop of COMCAT. Use the sulfur concentrations of the last 2-3 of these to set the BLANK for the calibration. Analyzing blanks is not necessary for sulfur calibrations of 1% or greater. Instrument Calibration and Sample Analysis Certain calibration materials, such a

26、s the coal standards, must be heated in an oven for one hour at 105C before use. Refer to the certificate of analysis included with the standard for any required pretreatment steps. Calibrate the instrument, according to the manufacturers operating manual, using certified standards to establish a li

27、near calibration of at least five data points. This can be done with various weights of a single standard, or using multiple standards. The calibration is verified prior to each set of analyses by analyzing a reference material, which can be a certified material not used in the calibration. If the r

28、esult of the analysis of the reference material is not within the repeatability allowable difference listed in Precision, Table 2, recalibrate. Recalibration must also be performed after instrument maintenance such as changing the combustion tube. The standards listed in Reagents and Materials are u

29、sed for oil and catalyst samples. Other standards may be required for other sample types. Standards, reference materials, and samples are analyzed according to the following steps: 1. Add one scoop of COMCAT accelerator to a combustion boat. Tap gently to provide an even layer across the bottom of t

30、he boat. 2. Add 0.20 0.05 g of the appropriate standard (or sample) to the combustion boat (see Note 1). Calibration standards for each method are to be determined based on sulfur concentration and matrixes; see manufacturers operating manual. For solid samples, stir with a spatula to mix. Reference

31、 materials should be run periodically, depending upon sample type, to confirm proper operation of the instrument. 3. Enter the standard (or sample) identification and sample weight into the S632 program, and select the instrument program appropriate to the material type. Method parameters are determ

32、ined based on sulfur concentrations and matrixes; see manufacturers operating manual. 4. If using an automatic sample loader, ensure the sample boat is placed in the proper location. (If not using an automatic sample loader, follow manufacturers instructions for performing manual sample analyses.) 5

33、. Analyze standards and establish the linear calibration using at least five data points. SAVE the calibration. The linearity of the calibration curve can be determined by ensuring the data points intersect with the line and the RMS is below 0.002. 6. Select a suitable reference material and analyze

34、 it whenever samples are run. From these results, establish control limits for the analysis. 7. Analyze reference material and ensure the sulfur value is within the control limits. 8. Analyze the samples. Inspect each intensity curve for anomalies such as not returning to baseline. Repeat suspect an

35、alyses. 5 of 6 864-12 Calculations All calculations are performed by the instrument software. For sulfur concentrations at or above 0.01 mass-%, report results to the nearest 0.01 mass-%. For sulfur concentrations below 0.01 mass-%, report results to the nearest 0.001 mass-%. For sulfur concentratio

36、ns below 0.005 mass-%, report as 0.005 mass-%. Notes 1. If a sample result is obtained with a 0.2-g sample that is less than 0.005 mass-% sulfur, reanalyze the sample using a 0.5-g sample. If a value is then obtained that is below 0.005 mass-%, report the result as “less than 0.005 mass-%”. 2. It is

37、 recommended that samples below 0.1-% sulfur be analyzed in duplicate Precision Precision statements were determined using UOP Method 999, “Precision Statements in UOP Methods.” Repeatability and Site Precision A nested design was carried out for determining sulfur by two analysts, with each analyst

38、 performing analyses on three separate days, performing three analyses each day for a total of 18 analyses. Using a stepwise analysis of variance procedure, the within-day estimated standard deviations (esd) were calculated at the concentration means listed in Table 2. Two analyses performed in one

39、laboratory by the same analyst on the same day should not differ by more than the repeatability allowable differences shown in Table 2 with 95% confidence. Two analyses performed in one laboratory by different analysts on different days should not differ by more than the site precision allowable dif

40、ferences shown in Table 2 with 95% confidence. The data in Table 2 represent short-term estimates of the repeatability of the method. When the test is run routinely, use of a control standard and a control chart is recommended to generate an estimate of long-term repeatability. Table 2 Repeatability

41、 and Site Precision, Sulfur, mass-% Repeatability Site Precision Sample Mean Within- Day esd Allowable Difference Within- Lab esd Allowable Difference Catalyst 0.015 0.0004 0.001 0.0006 0.002 Oil 0.29 0.006 0.02 0.006 0.02 Coal 0.78 0.019 0.09 0.023 0.09 Catalyst 7.07 0.049 0.15 0.062 0.21 Reproduci

42、bility There is insufficient data to calculate the reproducibility of the test at this time. Time for Analysis The elapsed time and labor requirement are identical, 0.3 hour, averaged to include conditioning and calibration. 6 of 6 864-12 Suggested Suppliers Brammer Standard Company, Inc., 14603 Benfer Rd., Houston, TX 77069, USA (281-440-9396) Fisher Scientific, 711 Forbes Ave., Pittsburgh, PA 15219-4785, USA (412-490-8300) LECO Corporation, 3000 Lakeview Ave., St. Joseph, MI 49085, USA (269-985-5496)